Best practices in life science control cabinet design and ... Best practices in life science control
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Best practices in life science control cabinet design and fabrication
Proven design ideas and innovative products to reduce costs and time
Maximum productivity for you and your customers - this is our mission.
Our know-how, our holistic approach and our love of detail have made us a global leader in automation technology and the world market leader in basic and further technical training. With over 60 years experience in factory and process automation, we are the right partner for you. Always able to provide an appropriate solution which is characterized by security, simplicity, efficiency and competency.
We want you to feel secure during each and every phase of our collaboration. And confident that you are increasing your productivity. You can rely on our specialists as well as the quality of our products and processes always and everywhere. This is what we stand for as a family-run company with a long tradition in factory and process automation.
We make your work easier. From the first idea and product selection through to after sales. We reduce complexity with new product generations and software tools for quick product selection and configuration simplicity is our philosophy. This gives you more time for the really important things: your core business and customers.
Save energy, materials and effort and reduce both your CO² emissions and your operating costs. With advice and services from Festo for tailored, economical and intelligent solutions. This is how you permanently increase the productivity of your company.
Work with experts who understand your industry. We have been setting trends in automation for decades. We smooth the way to maximum productivity with experience and dedication. Our experience is the key to your success: from consultation through to development, training, seminars and products. That is competency in action.
Complete automation partner for biotech/pharmaceutical skid control
Biotech/pharmaceutical solutions • Bioreactor • CIP/SIP • Mixing • Sterilization • Filtration
Air blanket control: Integrated I/P controlling inert gas to reactor vessel
Life science diaphragm valve
Control cabinet with bulkhead mounted CPV valve terminals
Life science angle seat valve
CPX/MPA integrated electrical terminal and valve terminal with proportional pressure regulators
Bioreactor vessel Life science angle seat valve
DCS/PLC and Ethernet
Festo CPX/MPA. The most complete integrated platform for electrical and pneumatic process control and automation
Flexibility Interchangeable fieldbus nodes support to leading DCS/PLC protocols. As the application requirement changes the platform can adapt
Economical Choose terminal strips (IP20) for installation inside cabinet or M8/ M12 connections (IP67) for installation directly on skid
Performance Integrated 4 channel pressure sensors directly into I/O terminal eliminates field pressure sensors and reduces I/O count
Diagnostics Point level diagnostics for electronics and pneumatics are available via local LED, handheld, Festo software, via integrated webserver, or over fieldbus/ ethernet to supervisory DCS/PLC
Performance IP67 design supports installation inside cabinet or directly on skid
Safety Dual channel galvanically isolated power supply zones give you isolation capacity to Cat. 4
Safety Removable face plate allows technician to replace I/O card without removing wiring or cabling to block
Complete Range of high density analog and digital, RTP, thermocouple I/O, including 16 bit analog inputs for better instrument resolution
Versatility through competency: CPX communicates in multiple languages and is suited for numerous control concepts
The CPX is the highly competent electrical terminal handling I/O and communication
This is the future!
Powerful Available with an embedded CoDeSys controller based on IEC61131-3, the terminal can provide autonomous control or handle local subroutines while communicating with supervisory DCS/PLC
Expandable For economical decentralized control concept, simple connection to additional valve terminal or I/O blocks up to 30 feet away. Whether on the terminal or decentralized, node supports up to 512 I/O depending on fieldbus protocol limits
Convenience and economical Interface plate to combine pneumatics and electronics on one terminal reduces the number of nodes, terminals, and cabling inside cabinet fieldbus connections
Convenience Color coding valves can match manual override, LED and pneumatic output for quicker Factory Acceptance Testing (FAT) and validation
Safety and convenience Optional hot swap allow for single valve replacement while terminal remains pressurized
Simplicity Integrated proportional pressure regulator combined with capability to handle inert gases eliminates the need for I/P’s mounted on skid and reduces I/O count
Versatile Combine multiple valve sizes on one terminal to handle both piloting and higher flow requirements
Economical Reduce installation costs by bulkhead mounting terminal to control cabinet wall with multipole plate
Safety Isolate pneumatic zones for safety shut down, isolated pressure zones, different inert gases or air filtration levels
Performance Integrate flow control and pressure regulators to control gases for downstream processes
The MPA is the complete high capacity valve terminal
Universal and flexible
Flexible Simple to change or add I/O or valve modules as projects evolve
Benefits of multipole plates for valve terminals inside cabinet
Use of multipole plates significantly reduces assembly costs and materials because there is only one cut out, no time is required for short runs of tubing inside the cabinet and multiple bulkhead connectors do not have to be assembled.
The gaskets have NEMA and IP ratings as required by UL, so the integrity of the enclosure is maintained against moisture, dust, and gases.
By removing all the short pneumatic hoses in the cabinet, time to verify connections during SAT or when performing field service are greatly reduced.
Having all the pneumatic connections outside the cabinet wall improves the aesthetics and compliance of the cabinet
Using multipole plates can
save up to 30%
Inside cabinet view of bulkhead mounted valve terminal View of all pneumatic connections outside cabinet
CPX/MPA electrical and valve terminal with multipole CPV valve terminals bulkhead mounted in cabinet CPV valves showing two of many multipole plate styles
Benefits from innovative products, services and best practices
Diagnostic information from Festo
valves and I/O can be extracted by
DCS/PLC over fieldbus. Information
such as shorted wire, failed solenoid
valve, or number of cycles can
pinpoint issues quickly and help
diagnose issues remotely.
Utilization of flow sensors can
provide real time usage and
volumetric consumption, both of
which can be used as a benchmark
to market your equipment
improvements. Measuring flow
at FAT and monitoring it over
the lifetime of the equipment is
an excellent and cost effective
diagnostic tool. An increase in air
consumption is an early indication of
a leak or component breakdown.
Reduce costs with a single partner
for process control and automation.
Festo is the leading supplier of valves,
I/O, air preparation, fittings, tubing,
sensors, process valves and
additionally manufacturers a complete
range of handling and motion control
Reduce field service costs Energy efficient & increased uptime
Single source supplier
Partnering with a manufacturer
located in 176 countries
improves market acceptance
and ensures global support for
you and your customers.
Festo is recognized as the
technology leader in automation
solutions within the life science
industry. Enhance your image as
leading biotech, pharmaceutical
and food industry companies
recognize the quality and value of
Festo products and solutions.
Festo offers complete range of
regulators, filters and dryers
to ensure equipment uptime and
a safe quality air supply for all
applications. Contact a local Festo
sales representative or refer to
our Air Quality Guide to ensure air
quality at your facility meets FDA
Ensure clean air Improve image support
At times valve replacement is
necessary while parts of the skid
remain active. Utilization of a hot
swappable valve provides the ability
to isolate and replace a single valve
while the manifold stays pressurized
and operational. Helpful for
preventative maintenance of valves
controlling reactor processes.
Hot swap valve replacement