Post on 30-Dec-2015
Adriano Prato Page 1 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC - Safed Process Control
Adriano Prato Page 2 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.
Data Display Mode
Equipment Monitoring
Data Recording
Alarms
Setting Process Values
Heat Treatment Process Parameters
Receipt Management
Atmosphere Monitoring
Quality Reports
Bar Code
SPC - Safed Process Control
Charge Data
SPC Safed Process Control
Adriano Prato Page 3 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC - Description
Equipment monitoring• Furnaces, automatic loader, quench tank, washing machine, drying device, atmosphere analyser, …• On/off position of motors, pumps, fans, heating• Gas lighter• Vibrations monitoring• …..
Process monitoring / Setting of Process parameters• Output / h• Temperatures• Carbon potential• Gas flows and gas pressures• Soaking time• Turbine speed• ….
Adriano Prato Page 4 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC - Description
Display mode of datas Heat treatment programs management References management Graphic follow up of the load Report of events and alarms
Display mode on a PC in a different location Recording of datas Printing of reports Analysis of recorded information
Adriano Prato Page 5 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC - Welcome Screen
Adriano Prato Page 6 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC - System Datas
Adriano Prato Page 7 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.
Generally three levels of password and one display mode match customer requirements:• Operator• Maintenance• Administrator • Display mode (without password)
SPC - Password Management
Adriano Prato Page 8 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Alarms Management
Adriano Prato Page 9 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Furnace Monitoring
Adriano Prato Page 10 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Loading Device Monitoring
Adriano Prato Page 11 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC - SPC – Quenching Tank Monitoring
Adriano Prato Page 12 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Gas Management
Adriano Prato Page 13 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Energy Consumption
Adriano Prato Page 14 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Heat Treatment Parameters
Adriano Prato Page 15 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Furnace Passing Time Parameters
Adriano Prato Page 16 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Receipt Parameters
Adriano Prato Page 17 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Temperature Parameteres
Adriano Prato Page 18 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Furnace Heating up Parameter
Adriano Prato Page 19 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Salt Bath Pre-Heating
Adriano Prato Page 20 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Recording and Data Management
Data visualisation
Independent view for each heat treatment• Recorded Parameters• Recorded curves, zoom possibilities• Recorded alarms• Printing of any Datas• Datas recorded on PC hard disk easy export to any MS-Office programm• DVD writer is integreted and allow easy back-up
Selection choice:Furnace and/or day, several heat treatment parameters, alarms, …
Adriano Prato Page 21 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.
Alarms visualisation :
SPC – Recording and Data Management
Date
Adriano Prato Page 22 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Recording and Data Management
With or without setting values
Global overview of the furnaces T30, quench
tank G25
This display gives an overview of one treatment line in real time.The details of the records and curves are available under the menu “Data”.
Furnace Choice
Past 4 hours curves
Alarms list
Adriano Prato Page 23 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Recording and Data Management
Global overview of the furnaces 12BdF20/8
This display gives an overview of one treatment line in real time.The details of the records and curves are available under the menu “Data”.
Past 4 hours curves
Alarms list
With or without setting valuesFurnace Choice
Adriano Prato Page 24 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Recording and Data Management
Temperatures T30 Furnace Day selection
Scale definition
Previous day Next day Hour start/end
Printing overview
Adriano Prato Page 25 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Recording and Data Management
Example with a single curve : Parameter choice Set point yes/no
Adriano Prato Page 26 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC – Recording and Data Management
Export to MS-Excel:
:
Any data concerning a displayed curve can be exported into an excel file on the hard disk