Adriano Prato Page 1 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC - Safed Process Control

Adriano Prato Page 2 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.

Data Display Mode

Equipment Monitoring

Data Recording

Alarms

Setting Process Values

Heat Treatment Process Parameters

Receipt Management

Atmosphere Monitoring

Quality Reports

Bar Code

SPC - Safed Process Control

Charge Data

SPC Safed Process Control

Adriano Prato Page 3 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC - Description

Equipment monitoring• Furnaces, automatic loader, quench tank, washing machine, drying device, atmosphere analyser, …• On/off position of motors, pumps, fans, heating• Gas lighter• Vibrations monitoring• …..

Process monitoring / Setting of Process parameters• Output / h• Temperatures• Carbon potential• Gas flows and gas pressures• Soaking time• Turbine speed• ….

Adriano Prato Page 4 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC - Description

Display mode of datas Heat treatment programs management References management Graphic follow up of the load Report of events and alarms

Display mode on a PC in a different location Recording of datas Printing of reports Analysis of recorded information

Adriano Prato Page 5 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC - Welcome Screen

Adriano Prato Page 6 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC - System Datas

Adriano Prato Page 7 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.

Generally three levels of password and one display mode match customer requirements:• Operator• Maintenance• Administrator • Display mode (without password)

SPC - Password Management

Adriano Prato Page 8 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Alarms Management

Adriano Prato Page 9 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Furnace Monitoring

Adriano Prato Page 10 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Loading Device Monitoring

Adriano Prato Page 11 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC - SPC – Quenching Tank Monitoring

Adriano Prato Page 12 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Gas Management

Adriano Prato Page 13 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Energy Consumption

Adriano Prato Page 14 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Heat Treatment Parameters

Adriano Prato Page 15 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Furnace Passing Time Parameters

Adriano Prato Page 16 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Receipt Parameters

Adriano Prato Page 17 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Temperature Parameteres

Adriano Prato Page 18 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Furnace Heating up Parameter

Adriano Prato Page 19 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Salt Bath Pre-Heating

Adriano Prato Page 20 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Recording and Data Management

Data visualisation

 

Independent view for each heat treatment• Recorded Parameters• Recorded curves, zoom possibilities• Recorded alarms• Printing of any Datas• Datas recorded on PC hard disk easy export to any MS-Office programm• DVD writer is integreted and allow easy back-up

Selection choice:Furnace and/or day, several heat treatment parameters, alarms, …

Adriano Prato Page 21 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.

Alarms visualisation :

SPC – Recording and Data Management

Date

Adriano Prato Page 22 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Recording and Data Management

With or without setting values

Global overview of the furnaces T30, quench

tank G25

This display gives an overview of one treatment line in real time.The details of the records and curves are available under the menu “Data”.

Furnace Choice

Past 4 hours curves

Alarms list

Adriano Prato Page 23 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Recording and Data Management

Global overview of the furnaces 12BdF20/8

This display gives an overview of one treatment line in real time.The details of the records and curves are available under the menu “Data”.

Past 4 hours curves

Alarms list

With or without setting valuesFurnace Choice

Adriano Prato Page 24 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Recording and Data Management

Temperatures T30 Furnace  Day selection

Scale definition

Previous day Next day Hour start/end

Printing overview

Print

Adriano Prato Page 25 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Recording and Data Management

Example with a single curve :   Parameter choice Set point yes/no

Adriano Prato Page 26 SAFED04.09.2006SPC Safed Process Control

Four Electrique Delémont S.A.SPC – Recording and Data Management

Export to MS-Excel:

:

Any data concerning a displayed curve can be exported into an excel file on the hard disk