w w w . e r s e y m a k i n a . c o m

PRODUCT PORTFOLIO

2PRODUCT PORTFOLIO

• Our history• Mission & Vision• Competitive advantages• References• Ersey world wide

• Rotary Bloc Range• Linear Range

• Water• CSD• Hot Fill• Edible Oil• Household

• Linear Hot Melt OPP• Rotary Hot Melt OPP

• Palletising• Depalletising• Case Packer• Strech Film Wrapper

• Premix • Cooling• Bottle Dryer• Conveyors

• DE capper • Washer (external - internal)• Filling • Handle Applicator• Neck sleeve

Index

ERSEY PRODUCT PORTFOLIO

Introduction

Introduction

End of Line

Line Equipment of5 Gallons PC bottles

Line Equipment

Fillers

Labelers

Blowing

3

OUR HISTORY1978

2008

2009

2013

Ersey Makina established on 1978 by Mr. Seydi Yanova.

Since that time, Ersey entered the eld of beverage industries by designed and manufacturing PC Washing Filling Capping Machines

for 5 Gallons containers.

The aim of manufacturing Filling Machines characterized by innovative solutions lead Ersey to enlarge their activities Filling, Labelling, so

and Packaging series were founded to cover different types of containers Pet, Glass, PC. This strategic milestone, leads us to approach

new market segments and clients.

The rst Electrical Linear Blowing Machine was created. This achievement added value to our product portfolio and a competitive

advantage by having a Linear Blowing Series that can reach a speed of 18,000 BPH. Also, The company expanded its working

environment by moving to its headquarter building in Hadimkoy, Istanbul on an area of 15,000 m² that allow us to increase our

production, including Medium-Low speed’s Blowing Linear Series and all company department have managed by ERP (Barcode)

system from order to transportation.

We call it “The Year of Big Change”.

Launches the new Rotary Block Systems Series of Blowing, Filling, and Capping Machines for high speed able us catch it’s

market immediately . The company international expand, guide us to establish widespread network of professionals to provide

technical and commercial assistance. The rst representative branch was opened in Egypt.

PRODUCT PORTFOLIO

4

MISSION AND VISION

Our Mission

We seek to provide added value to investors as their partner with high

innovative technologies & solutions for growth their business And in

everything we do, we strive to adapt new technologies and international

standards to fully meet their demands by Providing and servicing high

quality solutions

Our Vision

Being the market leader and trusted partner in the fast growing market

of drink and beverage.

PRODUCT PORTFOLIO

5

Introduction

SERVICES-GLOBAL EXPERTISE

Service engineers

Linstollation

Countries

Technical supportTechnical assistanceSpare parts

1000

42

24/7

PRODUCT PORTFOLIO

6

Introduction

ERSEY LIFE CYCLE MANAGEMENT

Services solutions throughout your equipment’s useful life

Installation &Commissioning

Ma�ntenanceServ�ces

Tra�n�ng Spare Parts

Product�v�ty Opt�ons RENEW

PRODUCT PORTFOLIO

7

Introduction

ERSEY PLANT

Ersey was founded in 1978, to design and manufacture

bottling and packaging systems. Within short time the

company has enlarged its activity to have very large

production range, covering blowing, lling, packaging,

palletising divisions for small, medium, big containers

0,2 lt up to 19 lt which include the latest technological

features.

In 2013 Ersey Egypt was founded in Cairo, The main

focus of the company’s activities is sales operations,

service operations of Ersey lines, provide spare to

North Africa.

PRODUCT PORTFOLIO

8

Introduction

PRODUCTION DIVISION

Qualications

• 42 Years of Experience

• International Standards

• In house Parts manufacturing

• Special Design for high Effeciency

• Innovative Technologies

• Turnkey Complete Lines

• Extensive Product Portfolio

• Energy Saving

• Technical Support

• Spare Parts

Added Value

PRODUCT PORTFOLIO

9

ERSEY ORGINAL SPARE PARTS

• 24/7 worldwide delivery of spare parts

• Emergency delivery on time

• Customized parts according to your needs

• Pre-assembly to reduce preparation time

PRODUCT PORTFOLIO

Introduction

ERSEY SERVICES - EXPERTISE

PERFORMANCE

• Productivity

• Maintenance

• Decrease Maintenance and Operation Costs

IMPROVE YOUR LINE PERFORMANCE

PERFORMANCE

• Plane & execute preventive maintain program

• Maintain and improved your line performance by skilled Ersey team

• Increase productivity

• Reduce stoppages, downtime

Services Options

• 24/7 hotline assistance

• 24/7 spare parts delivery on-time

• Remote access

• Effective maintenance by skilled site team

• Technical visits

• Training

• Emergency troubleshooting

• Visits to check up the machines and denethe maintenance parts.

• Maintenance support scheduled accordind to the diagnostic result.

• Maintain and operate equipments by skilledteam..

• Minimize maintenance costs.

• Shorter repair time and faster time-to-market

Technical Visits

ERSEY PREVENTIVE MAINTENANCE AND ADDITIONAL SERVICES

12PRODUCT PORTFOLIO

w w w . e r s e y m a k i n a . c o m

PRODUCT PORTFOLIO

EQUIPMENT

Blowing

ERSEY PRODUCT PORTFOLIO

14

Rotary 0.2 - 2 lt

Rotary 5 - 10 lt

Rotary 12 - 19 lt

Linear 0.2 - 2 lt

Linear 5 - 10 lt

Linear 12 - 19 lt

PRODUCT PORTFOLIO

Design

BLOW MOLDS

Description

Design creationBlow molds Get qualied bottle

TypePlastic bottle design PET• - Stretch blow molds in aluminum and •

• stainless steelPersonalization parts•

ContainersSizes from 0.2 L up to 19 L

Range Bottle engineering Light weighting• - Stretch blow molds (Rotary & Linear range)• Mold options - Etching Engraving• -

15PRODUCT PORTFOLIO

16

Blowing

ERSEY PRODUCT PORTFOLIO

PRODUCT PORTFOLIO

17

Blowing

Rotary Bloc Range for 0.2 lt - 2 lt / 3 lt - 10 lt / 12 lt - 19 lt Machine and maximum output in bottles per hour / cavities / bottle lt

ER-mira BLC 21

ER-mira BLC 14

ER-mira BLC 8

ER-mira BLC 6

0,2

lt

up

to

2 lt

45.000 bph/20/0.5 lt

28.000 bph/14/0.5 lt

16.000 bph/8/0.5 lt

12.000 bph/8/0.5 lt

3 lt

up

to

10 lt

BLC 6-24F-6

BLC 4-15F-6

7.200 bph/6/5 lt

5.500 bph/4/5 lt

12 lt

up

to

19 lt

BLC 4-16F-4

BLC 2-8F-2

3.000 bph/4/19 lt

1.750 bph/2/19 lt

PRODUCT PORTFOLIO

18

Rotary Blow molding machines 0.2 lt - 2 lt

PRODUCT PORTFOLIO

19

Rotary Blow molding machines for 5 lt - 10 lt & 12 lt - 19 lt

PRODUCT PORTFOLIO

Filling system

Ersey capper and cap feed system

Machine guards in hygienic design

Infrared Linear oven

Feed rail

Roller oriented

Roller sorter

Preform elevator Hopper

Stairs

Preform feed system

Rotary BLOCK range

BLOWING/FILLING/CAPPING BLOCK

21

Main Features

Rotary stretch blow molding machines - lling - capping Available for: still and carbonated products

Highly productive• 2.000 bpm (per mould)• Reduced mainte; NO Cam system commanding mold unit• Reduce maintenance operations• Reduced downtime

High process quality and exibility• Great heating process• Wide process window• Fully PLC controlled• Fully electric • Optimized material distribution: light weighting

Safer production• Stable and reliable movements• Sservo-controlled transfer star wheels• No cam system• Limited risks of breakage

Energy savings• Less dead volumes• Air recovery: air recovery integrated in each stretch

blow moulder•

Bottle Quality

Rotary BLOCK range

BLOWING/FILLING/CAPPING BLOCK

PRODUCT PORTFOLIO

22

System Advantages

Rotary BLOCK range

BLOWING/FILLING/CAPPING BLOCK

• Patented opening-closing system for mould carriers

• controlled by servo

Servo controlled stretching system • Auto-locking system • for mould

• quick-locking system for mould carriers

• synchronously closed + lock system

• Fast with no vibration

• M inimum number of transfer points for preforms

and bottles • • Aluminium mould carriers

• easy access to the machine from all sides

• servo-controlled drive system

• 1 00% neck transfers by star wheels

• Fully electronic synchronization between blowing

and lling• • Reduced operators 1 position

• Reduced maintenance (part & labor)

• Reduced bottle weight

• Very robust design

PRODUCT PORTFOLIO

23

Main Features

Description

Rotary BLOCK range

BLOWING/FILLING/CAPPING BLOCK

• Wide range of speed

• 1 00% neck transfers by star wheels

• Fully electronic synchronization between

blowing and lling•

• R educed operators 1 position

• O ptimized efciency

• Reduced maintenance (part & labour)

• Reduced bottle weight

• After dedusting, preforms transferred by the

neck to oven entrance•

• Preforms are heated up to 100°C in the oven

• Linear oven with low energy consumption

• W ith its rigid and improved impact resistance

structure, faster production was achieved.•

PRODUCT PORTFOLIO

24

Rotary BLOCK range

BLOWING/FILLING/CAPPING BLOCKErsey air valves of Blowing machine

High efciency

Economic design

Ersey Capper • For plastic screw, sport caps, crown, twist off caps • H igh efciency • Smooth closures handling• Equipped with control and reject devices• Uv lamp• Filtration for fans • Several options available

PRODUCT PORTFOLIO

25

Blowing

Linear Machine Range for 0.2 lt - 2 lt / 3 lt - 10 lt / 12 lt - 19 lt Machine and maximum output in bottles per hour / cavities / bottle lt

BLW 13C2 SRV

BLW 8C2 SRV

BLW 4C2 SRV

BLW 2C2 SRV

0,2

lt

up

to

2 lt

18.000 bph/13/0.5 lt

12.000 bph/8/0.5 lt

6.000 bph/4/0.5 lt

3.000 bph/2/0.5 lt

3 lt

up

to

10 lt BLW 4C10 SRV 4.000 bph/4/5 lt

BLW 2C10 SRV 2.000 bph/2/5 lt

BLW 2C10Z SRV 2.500 bph/2/5 lt

12 lt

up

to

19 lt

BLW 2C19 SRV

BLW 1C19 SRV

1.200 bph/2/19 lt

600 bph/1/19 lt

PRODUCT PORTFOLIO

26

Linear Blow molding machines 0.2 lt - 2 lt

PRODUCT PORTFOLIO

27

Linear Blow molding machines for 5 lt - 10 lt & 12 lt - 19 lt

PRODUCT PORTFOLIO

Air conveyor

Shell moulds

Ersey air valves Blowing block

Infrared Linear oven

Preform feeder

Preform elevator

Hopper

Linear range

LINEAR BLOW MOULDING

29

Main Features

Linear range

LINEAR BLOW MOULDING

Linear stretch blow molding machines

Products• Carbonated drinks• Still water• Juice• Edible oils• Vinegar

Competitive pricing

Flexible machine

• Cam system commanding mold unit• Wide process window• Precise Heating process• Quick change• Easy access• Wide scope of preforms• Wide scope of bottle dimension• Simplicity to use and maintain• User-friendly

PRODUCT PORTFOLIO

30

Fillers

ERSEY PRODUCT PORTFOLIO

• Mechanical gravity ller

• Flow meter

• Mechanical isobaric ller

• Electro pneumatic

• Normal ller

• Hot ll

• Loadcell

• Volumetric

Water

CSD

Juice

Household

Edible Oils

PRODUCT PORTFOLIO

31

Filler : WATER

RINSING - FILLING - CAPPINGMachine and maximum output in bottles per hour / bottle lt

RFC 24 - 24 - 10

RFC 24 - 24 - 6

RFC 16 - 16 - 4

RFC 8 - 8 - 4

0,2

lt

up

to

2 lt

18.000 bph/0.5 lt

12.000 bph/0.5 lt

8.000 bph/0.5 lt

4.000 bph/0.5 lt

3 lt

up

to

10 lt

RFC 12 - 16 - 4

RFC 8 - 8 - 4

4.000 bph/5 lt

2.200 bph/5 lt

12 lt

up

to

19 lt

RFC 5 - 1

RFC 3 - 1

1.200 bph/19 lt

750 bph/19 lt

PRODUCT PORTFOLIO

32

Main Features

Fillers

Fillers : WATER

Type Mechanical gravity level llerProducts Still waterContainers PETHygienic Separate air returnLess maintenanceMore productive• Quick format changeovers (with same neck diameter)• Accurate lling level• Simplicity in operation and maintenance and reliability.• HEPA lters for air treatment inside the lling area

Type Electronic gravity ller with ow MetersProducts StillContainers PETHygiene

A• voids any contact between the bottle and the lling • nozzle • Avoids the return of product to the lling tank • Automatic CIP cups availableMore productive

High accuracy • Fully PLC controlled• Automatic volume / headspace adjustment• E • asy operation and accurate at the same time

• HEPA lters for air treatment inside the lling area

Main Features

PRODUCT PORTFOLIO

33

Filler : CSD

RINSING - FILLING - CAPPING FORMachine and maximum output in bottles per hour / cavities / bottle lt

CS

D R

Blo

c

BLOCK 14 - 50 - 10

BLOCK 8 - 44 - 8

22.000 bph/0.5 lt

14.000 bph/0.5 lt

RFC 36 - 50 - 10

RFC 24 - 36 - 8

RFC 16 - 24 - 6

16.000 bph/0.5 lt

12.000 bph/0.5 lt

6.000 bph/0.5 ltRin

sin

g F

illin

g C

ap

pin

g

PRODUCT PORTFOLIO

34

Main Features

TypeElectro pneumatic controlled isobaric lling with ow meter ll level is available

Products Carbonated water, CSDContainers PET

More productive

• High lling precision

• Fully PLC controlled

• Bloc available

More hygienic

• The container and the lling head ll be in contact to create

• pressure in the bottle and equalized the condition of tank

• pressure

• Faster and efcient gas release

• All the operating phases (lling, gas release, etc.) are run

automatically• • Very precise gas release phase

Reduces the risk of foaming and liquid overowing• Maximum control•

• Neck handling system

• Easier to change container type

Fillers

Fillers : CSD

PRODUCT PORTFOLIO

35

Main Features

Fillers

Fillers : CSD

Type Mechanical counter pressure level llerMechanic (isobaric)

Products Carbonated water, CSD

• Simple construction

• Working pressure is 6 bar

• M echanically-operated lling valve

• Level control by tube

• N eck handling system for PET bottles

• Quick format changeovers

• Simplicity in operation and maintenance

PRODUCT PORTFOLIO

36

Filler : EDIBLE OIL / DETERGENT

FILLING - CAPPING FOR 0.2 lt - 2 lt containersMachine and maximum output in bottles per hour / bottle lt

40 V - 8 Filling-Capping

20 V - 4 Filling-Capping

10.000 bph/0.5 lt

5.000 bph/0.5 lt

VO

LU

ME

TR

IC

40 L - 8 Filling-Capping

20 L - 4 Filling-Capping

8.000 bph/1 lt

4.000 bph/1 lt

LO

AD

CE

LL

PRODUCT PORTFOLIO

37

Main Features

Fillers

Fillers : EDIBLE OIL

Type

Load cell 

Products

Edible oil

High speed lling with reduced foam

• High lling accuracy

• Quick size change

• Compact machine

Easy cleaning and less maintenance

• Touchscreen allows you to access all functions

of the process•

• No manual intervention required

PRODUCT PORTFOLIO

38

Filler : JUICE / HOTFILL

RINSING - FILLING - CAPPINGMachine and maximum output in bottles per hour / bottle lt

R HFC 36 - 36 - 12

R HFC 24 - 24 - 8

R HFC

20.000 bph/0.3 lt

12.000 bph/0.3 lt

6.000 bph/0.3 lt

HO

T F

ILL

RFC 16 - 16 - 4

RFC 24 - 24 - 6

RFC 8 - 8 - 4

6.000 bph/0.5 lt

12.000 bph/0.5 lt

3.000 bph/0.5 lt

RFC 24 - 24 - 10 20.000 bph/0.5 lt

NO

RM

AL

PRODUCT PORTFOLIO

39

Main Features

Fillers

HOTFILL JUICE

TypeMechanical gravity level ller (Flow meter is available)

ProductsJuice

ContainersPET / Glass Hygienic designGravity system treat products having a temperature(85°- 95° C) Modulating valveNo bottle, No ll Manual or automatic adjustment of lling level (optional) Less maintenanceMore productive

• Quick format changeovers (with same neck diameter)

• Accurate lling level

• Steel construction

• AISI 304 stainless for frame

• Central column

• Infeed and outfeed star wheels

• Movement driven by variable speed gear motor

• Work stations drıven by individual motors

• Can be connected to centralized CIP station

PRODUCT PORTFOLIO

40

FillingBlowing ConveyingCapping Tilting Cooling

LabellingPackingPalletising

Filler : HOTFILL / JUICE

RINSING - FILLING - CAPPING FOR 0.2 lt - 2 lt containersProcess Conguration

PRODUCT PORTFOLIO

41

Filling

Blowing Capping

Tilting Cooling Labelling

PackingPalletising

Nitro Dosing

Filler : NITRO HOTFILL / JUICE

RINSING - FILLING - CAPPING FOR 0.2 lt - 2 lt containersProcess Conguration

PRODUCT PORTFOLIO

42

Main Features

Rinser

ERSEY RINSER

• Rotary rinsing ensures perfect cleaning of containers

before lling•

• Completely automatic and made in different speeds

• Can be treated pet / glass bottles with different speeds

• Rinsing with hot or cold water

• Made entirely of stainless steel

• T he gaskets and plastic parts that come into

contact with the treatment liquid are made of tested •

• food-grade materials.

PRODUCT PORTFOLIO

43

Labeler

ERSEY PRODUCT PORTFOLIO

Hot melt Rotary OPP 24

Sticker

Hot melt Linear OPP OLM

Hot melt Rotary OPP 8

Hot melt Linear OPP SOLME

PRODUCT PORTFOLIO

44

Labelers

ROTARY & LINEAR OPP MACHINES FOR 0.2 lt - 2 lt / 3 lt - 10 ltMachine and maximum output in bottles per hour / bottle lt

Rotary OPP Matic 24 45.000 bph/0.5 lt

Rotary OPP Matic 8 9.000 bph/5 lt

Ro

tary

0.2

- 2

lt

Ro

tary

3 -

10 lt

OLM - SRV

OLM

20.000 bph/0.5 lt

15.000 bph/0.5 lt

Sticker 2.000 bph/5 lt

Lin

ear

0.2

- 2

lt

Lin

ear

3 -

10 lt

PRODUCT PORTFOLIO

45

Labelers

ERSEY ROTARY LABELERS - OVERVIEW

PRODUCT PORTFOLIO

46

Main Features

Labelers

ROTARY LABELER

Type

Automatic rotary roll-fed hot glue labeling

machine for applying complete wrap-around

roll-fed labels to plastic containers

Output

40,000 bph

• User friendly and quick format change-over

• Low operational cost

• Rational design

• U ser friendly and quick format change-over

1. Label reels

2. Stars (servo)

3. Spiral (controlledby servo)

4. labe lguider

5. Cutting unit (servo)

6. Vacuum cylinder servo

7. Gluing unit servo

8. Glue bowl

PRODUCT PORTFOLIO

47

Method of Operation

Labelers

ROTARY LABELER

• P recise container positioning unit

• P recise container xing using centring plates and bells.

• R emote maintenance possible

• A feed roller continually pulls the label lm from the

reel, and lm guider make sure that the label lm is

pulled straight

• V ery precisely cutting unit, cutting unit with

servo-controlled drives, which provide an exact

cut-off point.

• W hile container is rotating the label will be applied

and t to the bottles. then glued the edges Controlled

glue application with low glue consumption.

PRODUCT PORTFOLIO

48

Labelers

ROTARY LABELER

Labelling station has 7 servomotors for different functions

Cutting ModuleDual (2) rotating cutting bladeEasy adjustment

Labels transfer vacuum drumLabel controlAdjustments via HMIHigh Precision and efciency

PRODUCT PORTFOLIO

49

Labelers

ROTARY LABELER

AccessibilityRotative solutionsStandard table base

Gluing ModuleLow glue consumptionGlue tank under the machine table

Belt Drive Platform

PRODUCT PORTFOLIO

50

Labelers

ROTARY LABELER

Main Bearing

Gluing pump

Belt Drive

Vacuum drum

PRODUCT PORTFOLIO

51

Change Over Time

Labelers

ROTARY LABELER

Simple and quick bottle change-over

Cutting and label vacuum drum.

Star wheels

Bottle platforms

Total time 30 minutes

Adjustment via HMI

Change-over components

PRODUCT PORTFOLIO

52

Labelers

ERSEY LINEAR LABELERS - OVERVIEW

L�nearHot Glue

L�nearHot Glue

PRODUCT PORTFOLIO

53

Labelers

LINEAR LABELER

Main Features

Type

Automatic Linear roll-fed hot glue labeling

machine for applying complete wrap-around

roll-fed labels to plastic containers

• Linear design for easier handling

• ompact design enables the operator to control allC

labelling processes •

• imple change-over and maintenance procedures S

• L ess adjustment

• E asy settings of the labels transfer drum parameters

• E asy settings of the labels cutting parameters

• A djustments via HMI

• Roll-stand

• F eed roller

• C utting module

• I ntegrated HMI for all operations, including labels

registration/cutting•

• T ransfer vacuum drum

• H ot melt glue application module 

PRODUCT PORTFOLIO

54

End of Line

ERSEY PRODUCT PORTFOLIO

Depalletising

Pick & Place Packer

Strech Wrapper

Robotic Palletising

Palletising

PRODUCT PORTFOLIO

55

End line Equipment

PALLETIZING & DE PALLETIZINGMachine and maximum output in bottles per hour / bottle lt

Depalletising DUP 120 36.000 BPH

De

palle

tisin

g

Standard Palletising

Robotic Palletising

2.000 PPH

2.800 PPH

Cartesian Robotic Palletising 4.000 PPH

Palle

tisin

g

PRODUCT PORTFOLIO

56

End line Equipment

PALLETISING

Main Features

• Palletizer for shrink-wrapped, packs, cartons, crates, bottles

• Solid column

• L ifting group

• Entrance of the products is from the bottom

• Vertical handling of the completed layers.

• Empty pallet magazine

• Pallet feeding rolling chain

• Layer pad inserter (Layer separation pads)

• Outfeed conveyor for nished pallet

• F lexibility on the production, products

• L ow maintenance

• Easily operating access

• Suitable to satisfy customer needs

• M any possible congurations

• Control cabinet

• Automatic safety lock

• Base frame

PRODUCT PORTFOLIO

57

End line Equipment

PALLETISING

Main Features

• Cartesian palletizer with servo-driven high-speed movement

Grouping of packs in line •

One-lane or multi-lane •

Gripper head for positioning •

The head is adapted to each case•

With 4 axes are controlled by servo motors to increase •

• the speed and efciency of the process

Many possible congurations•

Single or double lane Infeed•

G ripper head for picking up the packs•

Servo drives •

C ontrol cabinet•

Automatic safety lock•

Base frame•

High safety standards•

Quick and easy access for cleaning and maintenance•

Easily operating •

Less maintenance and service•

PRODUCT PORTFOLIO

58

End line Equipment

DEPALLETISING

Main Features

• Depalletise glass bottles, PET bottles, containers, etc.

• S weep off model

• S imple and reliable design.

• Pallet tower to push container into the machine

• Transfer plate

• Bottles are then transferred to the accumulating table then

transferred to the single chain conveyor •

• F ully automatic Level Discharge

• A daptable to the product

• R eliable, robust construction

• A utomatic stacker of pads

• S ensors

• L ayer pad remover

• S weep-off station

• C ontainer discharge table

• Transfer plate

• Lifting unit

• B ase frame

• E asy maintenance

• L ow energy requirement

• Gentle handling of containers

• Servo drive technology

• D riven by servo-controlled motors

PRODUCT PORTFOLIO

59

End line Equipment

STRECH WRAPPER

Main Features

• High performance rotating arm machine for wrapping

• pallets with stretch lm

Reliable, robust construction•

Flexibility on the production, products and layout•

R otating arm pallet wrapper•

Driven rollers electronically controlled•

Photocell detection •

Base frame•

User Interface•

Pallet lifting system•

Stretch nishing, cutting, gluing system•

Q uick stretch changing system•

Safety control system•

Safety barriers•

PRODUCT PORTFOLIO

60

Line Equipment

ERSEY PRODUCT PORTFOLIO

Premix-sens

Check Point

Conveyors

Handle Applicator

Cooling Tunnel

Dryer

PRODUCT PORTFOLIO

61

Line Equipment

PREMIX (SENS - MIX)

Main Features

Type :Fully automatic blending and carbonating

Systemcomplete system for preparing carbonated soft drinks mixing a syrup with deaerated water and then carbonationProducts : CSD

Process phases• Water deaeration • Dosage and mixing of the water & syrup • Carbonation • P lc control • Advanced ow meter technology for mixing and

carbonation • • W ater deaeration by vaccum pump • C omplete product receipt management • Correction option of syrup brix function

Technical Data :• Designed for 7, 10 and 15 m³/h • M aximum Brix: 30% (Brix: Syrup or solid solution ratio

in the nal product)• • Water inlet temp 15 c • S yrup inlet temp 25 c • Max carbonation temp 12-15 c • C o2 content 8.8 – 11 g/l • Required chiller capacity for carbonation temperature (15 c)

PRODUCT PORTFOLIO

62

Line Equipment

PREMIX (SENS - MIX)

PRODUCT PORTFOLIO

63

Line Equipment

COOLING TUNNEL & BOTTLE DRYER

Cooling Tunnel

Bottle Dryer

PET and glass bottles

• D ryer module

• B low-drying of containers

• L ow-maintenance

Conguration according to

• Bottle drawings

• P roduction speeds

• Cooling of all products in glass bottles and

PET containers•

• B lower

• S praying nozzle system

• S ensors

• C onveyor

• D raining

• S tainless steel pumps ,conveyors and housing

• S tainless steel doors for optimal

• P rotection

• H eat exchanger

PRODUCT PORTFOLIO

64

Line Equipment

HANDLE APPLICATOR / CHECK POINT

Handle Applicator

Check Point

Speeds: up to 7500 BPH

• V ibrating bowls • I n/out feed conveyor • I nfeed system • U nscrambler • H andle applicator • T he applicator mechanically applies the handles on

the bottle neck•

Container inspection unit Checking the ll level and bottle caps

Fill level inspection with camera technologyCap and safety inspection with camera technology

Fill level inspection 1 camera Cap inspection :1 sensor 1/2 cameras with an inspection range of 180°/240°LED lighting

PRODUCT PORTFOLIO

65

Line Equipment

PICK & PLACE PACKER

Main Features

• For PET, glass bottles

• Case Erector

• P ick & Place Packer

• C ase Gluer

• Gripper heads

• M any possible congurations

• L ow maintenance

• Easy gripper head changeover according to neck size

• E asily operating

PRODUCT PORTFOLIO

66

Line Equipment

CONVEYORS : AIR / MECHANICAL / TILTING

Air Conveyor

Accumulator Conveyor

Titling Conveyor

• For empty plastic bottles • S traight, curve • N eck guide • F iltration • U nder neck guide clip • H ygienic design

• Bottle (pet, glass) conveyors • P ack conveyors • C rate conveyors • S tainless steel 304 • H ygienic design • E asy maintenance • S ettings fully controlled by PLC • F low control to ensure perfect infeed for the next machine • D ry lubricantion • A dapted for round, rectangular or square bottles

• For PET and glass bottles • B ottle drawings • T reatment time • L ine layout • 90° to 110° bottle turner for cap wetting • G entle bottle turning without pressure • F ast change over • D ifferent lengths available

PRODUCT PORTFOLIO

67

5 Gallon Filling Line PC

ERSEY PRODUCT PORTFOLIO

Filler

Washer

De-capper

Leak Tester

Neck Sleeve

PRODUCT PORTFOLIO

68

5 Gallon Line Equipment

WASHING - FILLING - CAPPINGMachine and maximum output in bottles per hour

Cycle time 12 sec - 15 sec

3 Rows 740 bph

5 Rows

7 Rows

1.200 bph

1.500 bph

10 Rows 2.400 - 3.000 bph

PRODUCT PORTFOLIO

69

Main Features

5 Gallon Line Equipment

WASHING - FILLING - CAPPING

Washer

• Washing cycle which can be customized according to

the customer standard and requirements•

• N eck Handling

• B ottle nec k washing

• Washing Nozzles

• R otary Brushing

Washing cycle phases:

16•

2 6•

Filler & press on capper

• No contact between the valve and the neck of the bottle

• All parts in contact with the product piping, valves etc.

are made of 316 SS•

• Air ltration Equipped in the lling cabinet

• Cap hopper

PRODUCT PORTFOLIO

70

5 GALLON LINE EQUIPMENT

Rotary External Washing

Neck Sleeve

• Rotary Brushing

Brushes are motorised and clean the bottle •

externally.•

• C lean not only the bottom but also the sides

of the bottle.•

Cap sleever :

Designed for sleeving caps and guaranty seals

automatically

Sleeving machine equipped with:

• K nives

• T ouch-screen

• Shrink tunnel

• R eel holder

PRODUCT PORTFOLIO

71

5 GALLON LINE EQUIPMENT

Decapper

Leak Tester

• The decapper is designed to remove the cap from

returned bottles•

• Single / dual head

• P lc controlled

• The leak tester is designed to reject leaking bottles

• Plc controlled

• D etect the faulty bottles which have cracks

• N o mechanical stress apply on the bottle

• Auto-rejection station

• Touch screen

PRODUCT PORTFOLIO

w w w . e r s e y m a k i n a . c o m

PRODUCT PORTFOLIO

COMPLETE LINE

73

Complete Lines

ERSEY PRODUCT PORTFOLIO

0.2 - 2 lt Lines

5 Gallon Lines

19 lt Lines

5 - 10 lt Lines

PRODUCT PORTFOLIO

74

COMPLETE SOLUTION

• H Pressure Air consumptions is relevant to bottle size

• Consumptions are relevant to line conguration

PRODUCT PORTFOLIO

75

PRIMARY & SECONDARY PACKAGE

* minimum distance between the liquid and the top of the neck

Filling Temreature 25 °C

PRODUCT PORTFOLIO

76

LINE - GRAPH

All ersey lines designed with Line efficiency 90%

• Principle of accumulation with overspeed

• Ensuring the continuous supply of products

• Ensuring the quality

PRODUCT PORTFOLIO

77

POWER DISTRIBUTION FEEDING SCHEME

PRODUCT PORTFOLIO

78

POWER DISTRIBUTION FEEDING SCHEME

PRODUCT PORTFOLIO

79

Layout

LINE ROTARY ERMIRA 21C2

PRODUCT PORTFOLIO

80

Layout

LINE ROTARY ERMIRA 14C2

PRODUCT PORTFOLIO

81

Layout

LINE ROTARY ERMIRA 8C2

PRODUCT PORTFOLIO

82

Layout

LINE LINEAR 8C2 / 13C2

PRODUCT PORTFOLIO

83

Layout

LINE LINEAR 4C2 / 2C2

PRODUCT PORTFOLIO

* minimum distance between the liquid and the top of the neck

Filling Temreature 25 °C

PRIMARY & SECONDARY PACKAGE

84PRODUCT PORTFOLIO

Layout

LINE ROTARY ERMIRA 41C10 / 6C10

85PRODUCT PORTFOLIO

Layout

LINE LINEAR 2C10 / 4C10

86PRODUCT PORTFOLIO

* minimum distance between the liquid and the top of the neck

Filling Temreature 25 °C

87

PRIMARY & SECONDARY PACKAGE

PRODUCT PORTFOLIO

88

Layout

LINE ROTARY ERMIRA 21C19 / 4C19

PRODUCT PORTFOLIO

89

Layout

LINE LINEAR 1C19 / 2C19

PRODUCT PORTFOLIO

90

Layout

LINE 5 GALLON 3 - 5 ROWS

PRODUCT PORTFOLIO

91

Layout

LINE 5 GALLON 10 ROWS

PRODUCT PORTFOLIO

• Ersey Makina – Web Sitewww.erseymakina.com.tr•

• Ersey Makina – Brochures www.erseymakina.com.tr/documentation•

• Ersey makina – Virtual Tourwww.erseymakina.com.tr/virtualtour•

ERSEY MAKİNA SAN. ve TİC. A.Ş.Ömerli Mahallesi Ilgaz Sokak No: 11 (Hadımköy Yolu Üzeri) 34555 Hadımköy Arnavutköy / İSTANBUL, TurkeyT : +90 (212) 798 33 88 (Pbx)F : +90 (212) 798 33 93E : erseymakina@erseymakina.com

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