· 2018. 8. 1. · Yeni Rotary Blok Sistem Serisi Şişirme Dolum Kapatma Makinemizi piyasayla...
Transcript of · 2018. 8. 1. · Yeni Rotary Blok Sistem Serisi Şişirme Dolum Kapatma Makinemizi piyasayla...
w w w . e r s e y m a k i n a . c o m
PRODUCT PORTFOLIO
2PRODUCT PORTFOLIO
• Our history• Mission & Vision• Competitive advantages• References• Ersey world wide
• Rotary Bloc Range• Linear Range
• Water• CSD• Hot Fill• Edible Oil• Household
• Linear Hot Melt OPP• Rotary Hot Melt OPP
• Palletising• Depalletising• Case Packer• Strech Film Wrapper
• Premix • Cooling• Bottle Dryer• Conveyors
• DE capper • Washer (external - internal)• Filling • Handle Applicator• Neck sleeve
Index
ERSEY PRODUCT PORTFOLIO
Introduction
Introduction
End of Line
Line Equipment of5 Gallons PC bottles
Line Equipment
Fillers
Labelers
Blowing
3
OUR HISTORY1978
2008
2009
2013
Ersey Makina established on 1978 by Mr. Seydi Yanova.
Since that time, Ersey entered the eld of beverage industries by designed and manufacturing PC Washing Filling Capping Machines
for 5 Gallons containers.
The aim of manufacturing Filling Machines characterized by innovative solutions lead Ersey to enlarge their activities Filling, Labelling, so
and Packaging series were founded to cover different types of containers Pet, Glass, PC. This strategic milestone, leads us to approach
new market segments and clients.
The rst Electrical Linear Blowing Machine was created. This achievement added value to our product portfolio and a competitive
advantage by having a Linear Blowing Series that can reach a speed of 18,000 BPH. Also, The company expanded its working
environment by moving to its headquarter building in Hadimkoy, Istanbul on an area of 15,000 m² that allow us to increase our
production, including Medium-Low speed’s Blowing Linear Series and all company department have managed by ERP (Barcode)
system from order to transportation.
We call it “The Year of Big Change”.
Launches the new Rotary Block Systems Series of Blowing, Filling, and Capping Machines for high speed able us catch it’s
market immediately . The company international expand, guide us to establish widespread network of professionals to provide
technical and commercial assistance. The rst representative branch was opened in Egypt.
PRODUCT PORTFOLIO
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MISSION AND VISION
Our Mission
We seek to provide added value to investors as their partner with high
innovative technologies & solutions for growth their business And in
everything we do, we strive to adapt new technologies and international
standards to fully meet their demands by Providing and servicing high
quality solutions
Our Vision
Being the market leader and trusted partner in the fast growing market
of drink and beverage.
PRODUCT PORTFOLIO
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Introduction
SERVICES-GLOBAL EXPERTISE
Service engineers
Linstollation
Countries
Technical supportTechnical assistanceSpare parts
1000
42
24/7
PRODUCT PORTFOLIO
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Introduction
ERSEY LIFE CYCLE MANAGEMENT
Services solutions throughout your equipment’s useful life
Installation &Commissioning
Ma�ntenanceServ�ces
Tra�n�ng Spare Parts
Product�v�ty Opt�ons RENEW
PRODUCT PORTFOLIO
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Introduction
ERSEY PLANT
Ersey was founded in 1978, to design and manufacture
bottling and packaging systems. Within short time the
company has enlarged its activity to have very large
production range, covering blowing, lling, packaging,
palletising divisions for small, medium, big containers
0,2 lt up to 19 lt which include the latest technological
features.
In 2013 Ersey Egypt was founded in Cairo, The main
focus of the company’s activities is sales operations,
service operations of Ersey lines, provide spare to
North Africa.
PRODUCT PORTFOLIO
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Introduction
PRODUCTION DIVISION
Qualications
• 42 Years of Experience
• International Standards
• In house Parts manufacturing
• Special Design for high Effeciency
• Innovative Technologies
• Turnkey Complete Lines
• Extensive Product Portfolio
• Energy Saving
• Technical Support
• Spare Parts
Added Value
PRODUCT PORTFOLIO
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ERSEY ORGINAL SPARE PARTS
• 24/7 worldwide delivery of spare parts
• Emergency delivery on time
• Customized parts according to your needs
• Pre-assembly to reduce preparation time
PRODUCT PORTFOLIO
Introduction
ERSEY SERVICES - EXPERTISE
PERFORMANCE
• Productivity
• Maintenance
• Decrease Maintenance and Operation Costs
IMPROVE YOUR LINE PERFORMANCE
PERFORMANCE
• Plane & execute preventive maintain program
• Maintain and improved your line performance by skilled Ersey team
• Increase productivity
• Reduce stoppages, downtime
Services Options
• 24/7 hotline assistance
• 24/7 spare parts delivery on-time
• Remote access
• Effective maintenance by skilled site team
• Technical visits
• Training
• Emergency troubleshooting
• Visits to check up the machines and denethe maintenance parts.
• Maintenance support scheduled accordind to the diagnostic result.
• Maintain and operate equipments by skilledteam..
• Minimize maintenance costs.
• Shorter repair time and faster time-to-market
Technical Visits
ERSEY PREVENTIVE MAINTENANCE AND ADDITIONAL SERVICES
12PRODUCT PORTFOLIO
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PRODUCT PORTFOLIO
EQUIPMENT
Blowing
ERSEY PRODUCT PORTFOLIO
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Rotary 0.2 - 2 lt
Rotary 5 - 10 lt
Rotary 12 - 19 lt
Linear 0.2 - 2 lt
Linear 5 - 10 lt
Linear 12 - 19 lt
PRODUCT PORTFOLIO
Design
BLOW MOLDS
Description
Design creationBlow molds Get qualied bottle
TypePlastic bottle design PET• - Stretch blow molds in aluminum and •
• stainless steelPersonalization parts•
ContainersSizes from 0.2 L up to 19 L
Range Bottle engineering Light weighting• - Stretch blow molds (Rotary & Linear range)• Mold options - Etching Engraving• -
15PRODUCT PORTFOLIO
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Blowing
ERSEY PRODUCT PORTFOLIO
PRODUCT PORTFOLIO
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Blowing
Rotary Bloc Range for 0.2 lt - 2 lt / 3 lt - 10 lt / 12 lt - 19 lt Machine and maximum output in bottles per hour / cavities / bottle lt
ER-mira BLC 21
ER-mira BLC 14
ER-mira BLC 8
ER-mira BLC 6
0,2
lt
up
to
2 lt
45.000 bph/20/0.5 lt
28.000 bph/14/0.5 lt
16.000 bph/8/0.5 lt
12.000 bph/8/0.5 lt
3 lt
up
to
10 lt
BLC 6-24F-6
BLC 4-15F-6
7.200 bph/6/5 lt
5.500 bph/4/5 lt
12 lt
up
to
19 lt
BLC 4-16F-4
BLC 2-8F-2
3.000 bph/4/19 lt
1.750 bph/2/19 lt
PRODUCT PORTFOLIO
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Rotary Blow molding machines 0.2 lt - 2 lt
PRODUCT PORTFOLIO
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Rotary Blow molding machines for 5 lt - 10 lt & 12 lt - 19 lt
PRODUCT PORTFOLIO
Filling system
Ersey capper and cap feed system
Machine guards in hygienic design
Infrared Linear oven
Feed rail
Roller oriented
Roller sorter
Preform elevator Hopper
Stairs
Preform feed system
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
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Main Features
Rotary stretch blow molding machines - lling - capping Available for: still and carbonated products
Highly productive• 2.000 bpm (per mould)• Reduced mainte; NO Cam system commanding mold unit• Reduce maintenance operations• Reduced downtime
High process quality and exibility• Great heating process• Wide process window• Fully PLC controlled• Fully electric • Optimized material distribution: light weighting
Safer production• Stable and reliable movements• Sservo-controlled transfer star wheels• No cam system• Limited risks of breakage
Energy savings• Less dead volumes• Air recovery: air recovery integrated in each stretch
blow moulder•
Bottle Quality
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
PRODUCT PORTFOLIO
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System Advantages
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
• Patented opening-closing system for mould carriers
• controlled by servo
Servo controlled stretching system • Auto-locking system • for mould
• quick-locking system for mould carriers
• synchronously closed + lock system
• Fast with no vibration
• M inimum number of transfer points for preforms
and bottles • • Aluminium mould carriers
• easy access to the machine from all sides
• servo-controlled drive system
• 1 00% neck transfers by star wheels
• Fully electronic synchronization between blowing
and lling• • Reduced operators 1 position
• Reduced maintenance (part & labor)
• Reduced bottle weight
• Very robust design
PRODUCT PORTFOLIO
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Main Features
Description
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
• Wide range of speed
• 1 00% neck transfers by star wheels
• Fully electronic synchronization between
blowing and lling•
• R educed operators 1 position
• O ptimized efciency
• Reduced maintenance (part & labour)
• Reduced bottle weight
• After dedusting, preforms transferred by the
neck to oven entrance•
• Preforms are heated up to 100°C in the oven
• Linear oven with low energy consumption
• W ith its rigid and improved impact resistance
structure, faster production was achieved.•
PRODUCT PORTFOLIO
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Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCKErsey air valves of Blowing machine
High efciency
Economic design
Ersey Capper • For plastic screw, sport caps, crown, twist off caps • H igh efciency • Smooth closures handling• Equipped with control and reject devices• Uv lamp• Filtration for fans • Several options available
PRODUCT PORTFOLIO
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Blowing
Linear Machine Range for 0.2 lt - 2 lt / 3 lt - 10 lt / 12 lt - 19 lt Machine and maximum output in bottles per hour / cavities / bottle lt
BLW 13C2 SRV
BLW 8C2 SRV
BLW 4C2 SRV
BLW 2C2 SRV
0,2
lt
up
to
2 lt
18.000 bph/13/0.5 lt
12.000 bph/8/0.5 lt
6.000 bph/4/0.5 lt
3.000 bph/2/0.5 lt
3 lt
up
to
10 lt BLW 4C10 SRV 4.000 bph/4/5 lt
BLW 2C10 SRV 2.000 bph/2/5 lt
BLW 2C10Z SRV 2.500 bph/2/5 lt
12 lt
up
to
19 lt
BLW 2C19 SRV
BLW 1C19 SRV
1.200 bph/2/19 lt
600 bph/1/19 lt
PRODUCT PORTFOLIO
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Linear Blow molding machines 0.2 lt - 2 lt
PRODUCT PORTFOLIO
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Linear Blow molding machines for 5 lt - 10 lt & 12 lt - 19 lt
PRODUCT PORTFOLIO
Air conveyor
Shell moulds
Ersey air valves Blowing block
Infrared Linear oven
Preform feeder
Preform elevator
Hopper
Linear range
LINEAR BLOW MOULDING
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Main Features
Linear range
LINEAR BLOW MOULDING
Linear stretch blow molding machines
Products• Carbonated drinks• Still water• Juice• Edible oils• Vinegar
Competitive pricing
Flexible machine
• Cam system commanding mold unit• Wide process window• Precise Heating process• Quick change• Easy access• Wide scope of preforms• Wide scope of bottle dimension• Simplicity to use and maintain• User-friendly
PRODUCT PORTFOLIO
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Fillers
ERSEY PRODUCT PORTFOLIO
• Mechanical gravity ller
• Flow meter
• Mechanical isobaric ller
• Electro pneumatic
• Normal ller
• Hot ll
• Loadcell
• Volumetric
Water
CSD
Juice
Household
Edible Oils
PRODUCT PORTFOLIO
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Filler : WATER
RINSING - FILLING - CAPPINGMachine and maximum output in bottles per hour / bottle lt
RFC 24 - 24 - 10
RFC 24 - 24 - 6
RFC 16 - 16 - 4
RFC 8 - 8 - 4
0,2
lt
up
to
2 lt
18.000 bph/0.5 lt
12.000 bph/0.5 lt
8.000 bph/0.5 lt
4.000 bph/0.5 lt
3 lt
up
to
10 lt
RFC 12 - 16 - 4
RFC 8 - 8 - 4
4.000 bph/5 lt
2.200 bph/5 lt
12 lt
up
to
19 lt
RFC 5 - 1
RFC 3 - 1
1.200 bph/19 lt
750 bph/19 lt
PRODUCT PORTFOLIO
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Main Features
Fillers
Fillers : WATER
Type Mechanical gravity level llerProducts Still waterContainers PETHygienic Separate air returnLess maintenanceMore productive• Quick format changeovers (with same neck diameter)• Accurate lling level• Simplicity in operation and maintenance and reliability.• HEPA lters for air treatment inside the lling area
Type Electronic gravity ller with ow MetersProducts StillContainers PETHygiene
A• voids any contact between the bottle and the lling • nozzle • Avoids the return of product to the lling tank • Automatic CIP cups availableMore productive
High accuracy • Fully PLC controlled• Automatic volume / headspace adjustment• E • asy operation and accurate at the same time
• HEPA lters for air treatment inside the lling area
Main Features
PRODUCT PORTFOLIO
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Filler : CSD
RINSING - FILLING - CAPPING FORMachine and maximum output in bottles per hour / cavities / bottle lt
CS
D R
Blo
c
BLOCK 14 - 50 - 10
BLOCK 8 - 44 - 8
22.000 bph/0.5 lt
14.000 bph/0.5 lt
RFC 36 - 50 - 10
RFC 24 - 36 - 8
RFC 16 - 24 - 6
16.000 bph/0.5 lt
12.000 bph/0.5 lt
6.000 bph/0.5 ltRin
sin
g F
illin
g C
ap
pin
g
PRODUCT PORTFOLIO
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Main Features
TypeElectro pneumatic controlled isobaric lling with ow meter ll level is available
Products Carbonated water, CSDContainers PET
More productive
• High lling precision
• Fully PLC controlled
• Bloc available
More hygienic
• The container and the lling head ll be in contact to create
• pressure in the bottle and equalized the condition of tank
• pressure
• Faster and efcient gas release
• All the operating phases (lling, gas release, etc.) are run
automatically• • Very precise gas release phase
Reduces the risk of foaming and liquid overowing• Maximum control•
• Neck handling system
• Easier to change container type
Fillers
Fillers : CSD
PRODUCT PORTFOLIO
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Main Features
Fillers
Fillers : CSD
Type Mechanical counter pressure level llerMechanic (isobaric)
Products Carbonated water, CSD
• Simple construction
• Working pressure is 6 bar
• M echanically-operated lling valve
• Level control by tube
• N eck handling system for PET bottles
• Quick format changeovers
• Simplicity in operation and maintenance
PRODUCT PORTFOLIO
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Filler : EDIBLE OIL / DETERGENT
FILLING - CAPPING FOR 0.2 lt - 2 lt containersMachine and maximum output in bottles per hour / bottle lt
40 V - 8 Filling-Capping
20 V - 4 Filling-Capping
10.000 bph/0.5 lt
5.000 bph/0.5 lt
VO
LU
ME
TR
IC
40 L - 8 Filling-Capping
20 L - 4 Filling-Capping
8.000 bph/1 lt
4.000 bph/1 lt
LO
AD
CE
LL
PRODUCT PORTFOLIO
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Main Features
Fillers
Fillers : EDIBLE OIL
Type
Load cell
Products
Edible oil
High speed lling with reduced foam
• High lling accuracy
• Quick size change
• Compact machine
Easy cleaning and less maintenance
• Touchscreen allows you to access all functions
of the process•
• No manual intervention required
PRODUCT PORTFOLIO
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Filler : JUICE / HOTFILL
RINSING - FILLING - CAPPINGMachine and maximum output in bottles per hour / bottle lt
R HFC 36 - 36 - 12
R HFC 24 - 24 - 8
R HFC
20.000 bph/0.3 lt
12.000 bph/0.3 lt
6.000 bph/0.3 lt
HO
T F
ILL
RFC 16 - 16 - 4
RFC 24 - 24 - 6
RFC 8 - 8 - 4
6.000 bph/0.5 lt
12.000 bph/0.5 lt
3.000 bph/0.5 lt
RFC 24 - 24 - 10 20.000 bph/0.5 lt
NO
RM
AL
PRODUCT PORTFOLIO
39
Main Features
Fillers
HOTFILL JUICE
TypeMechanical gravity level ller (Flow meter is available)
ProductsJuice
ContainersPET / Glass Hygienic designGravity system treat products having a temperature(85°- 95° C) Modulating valveNo bottle, No ll Manual or automatic adjustment of lling level (optional) Less maintenanceMore productive
• Quick format changeovers (with same neck diameter)
• Accurate lling level
• Steel construction
• AISI 304 stainless for frame
• Central column
• Infeed and outfeed star wheels
• Movement driven by variable speed gear motor
• Work stations drıven by individual motors
• Can be connected to centralized CIP station
PRODUCT PORTFOLIO
40
FillingBlowing ConveyingCapping Tilting Cooling
LabellingPackingPalletising
Filler : HOTFILL / JUICE
RINSING - FILLING - CAPPING FOR 0.2 lt - 2 lt containersProcess Conguration
PRODUCT PORTFOLIO
41
Filling
Blowing Capping
Tilting Cooling Labelling
PackingPalletising
Nitro Dosing
Filler : NITRO HOTFILL / JUICE
RINSING - FILLING - CAPPING FOR 0.2 lt - 2 lt containersProcess Conguration
PRODUCT PORTFOLIO
42
Main Features
Rinser
ERSEY RINSER
• Rotary rinsing ensures perfect cleaning of containers
before lling•
• Completely automatic and made in different speeds
• Can be treated pet / glass bottles with different speeds
• Rinsing with hot or cold water
• Made entirely of stainless steel
• T he gaskets and plastic parts that come into
contact with the treatment liquid are made of tested •
• food-grade materials.
PRODUCT PORTFOLIO
43
Labeler
ERSEY PRODUCT PORTFOLIO
Hot melt Rotary OPP 24
Sticker
Hot melt Linear OPP OLM
Hot melt Rotary OPP 8
Hot melt Linear OPP SOLME
PRODUCT PORTFOLIO
44
Labelers
ROTARY & LINEAR OPP MACHINES FOR 0.2 lt - 2 lt / 3 lt - 10 ltMachine and maximum output in bottles per hour / bottle lt
Rotary OPP Matic 24 45.000 bph/0.5 lt
Rotary OPP Matic 8 9.000 bph/5 lt
Ro
tary
0.2
- 2
lt
Ro
tary
3 -
10 lt
OLM - SRV
OLM
20.000 bph/0.5 lt
15.000 bph/0.5 lt
Sticker 2.000 bph/5 lt
Lin
ear
0.2
- 2
lt
Lin
ear
3 -
10 lt
PRODUCT PORTFOLIO
45
Labelers
ERSEY ROTARY LABELERS - OVERVIEW
PRODUCT PORTFOLIO
46
Main Features
Labelers
ROTARY LABELER
Type
Automatic rotary roll-fed hot glue labeling
machine for applying complete wrap-around
roll-fed labels to plastic containers
Output
40,000 bph
• User friendly and quick format change-over
• Low operational cost
• Rational design
• U ser friendly and quick format change-over
1. Label reels
2. Stars (servo)
3. Spiral (controlledby servo)
4. labe lguider
5. Cutting unit (servo)
6. Vacuum cylinder servo
7. Gluing unit servo
8. Glue bowl
PRODUCT PORTFOLIO
47
Method of Operation
Labelers
ROTARY LABELER
• P recise container positioning unit
• P recise container xing using centring plates and bells.
• R emote maintenance possible
• A feed roller continually pulls the label lm from the
reel, and lm guider make sure that the label lm is
pulled straight
• V ery precisely cutting unit, cutting unit with
servo-controlled drives, which provide an exact
cut-off point.
• W hile container is rotating the label will be applied
and t to the bottles. then glued the edges Controlled
glue application with low glue consumption.
PRODUCT PORTFOLIO
48
Labelers
ROTARY LABELER
Labelling station has 7 servomotors for different functions
Cutting ModuleDual (2) rotating cutting bladeEasy adjustment
Labels transfer vacuum drumLabel controlAdjustments via HMIHigh Precision and efciency
PRODUCT PORTFOLIO
49
Labelers
ROTARY LABELER
AccessibilityRotative solutionsStandard table base
Gluing ModuleLow glue consumptionGlue tank under the machine table
Belt Drive Platform
PRODUCT PORTFOLIO
50
Labelers
ROTARY LABELER
Main Bearing
Gluing pump
Belt Drive
Vacuum drum
PRODUCT PORTFOLIO
51
Change Over Time
Labelers
ROTARY LABELER
Simple and quick bottle change-over
Cutting and label vacuum drum.
Star wheels
Bottle platforms
Total time 30 minutes
Adjustment via HMI
Change-over components
PRODUCT PORTFOLIO
52
Labelers
ERSEY LINEAR LABELERS - OVERVIEW
L�nearHot Glue
L�nearHot Glue
PRODUCT PORTFOLIO
53
Labelers
LINEAR LABELER
Main Features
Type
Automatic Linear roll-fed hot glue labeling
machine for applying complete wrap-around
roll-fed labels to plastic containers
• Linear design for easier handling
• ompact design enables the operator to control allC
labelling processes •
• imple change-over and maintenance procedures S
• L ess adjustment
• E asy settings of the labels transfer drum parameters
• E asy settings of the labels cutting parameters
• A djustments via HMI
• Roll-stand
• F eed roller
• C utting module
• I ntegrated HMI for all operations, including labels
registration/cutting•
• T ransfer vacuum drum
• H ot melt glue application module
PRODUCT PORTFOLIO
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End of Line
ERSEY PRODUCT PORTFOLIO
Depalletising
Pick & Place Packer
Strech Wrapper
Robotic Palletising
Palletising
PRODUCT PORTFOLIO
55
End line Equipment
PALLETIZING & DE PALLETIZINGMachine and maximum output in bottles per hour / bottle lt
Depalletising DUP 120 36.000 BPH
De
palle
tisin
g
Standard Palletising
Robotic Palletising
2.000 PPH
2.800 PPH
Cartesian Robotic Palletising 4.000 PPH
Palle
tisin
g
PRODUCT PORTFOLIO
56
End line Equipment
PALLETISING
Main Features
• Palletizer for shrink-wrapped, packs, cartons, crates, bottles
• Solid column
• L ifting group
• Entrance of the products is from the bottom
• Vertical handling of the completed layers.
• Empty pallet magazine
• Pallet feeding rolling chain
• Layer pad inserter (Layer separation pads)
• Outfeed conveyor for nished pallet
• F lexibility on the production, products
• L ow maintenance
• Easily operating access
• Suitable to satisfy customer needs
• M any possible congurations
• Control cabinet
• Automatic safety lock
• Base frame
PRODUCT PORTFOLIO
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End line Equipment
PALLETISING
Main Features
• Cartesian palletizer with servo-driven high-speed movement
Grouping of packs in line •
One-lane or multi-lane •
Gripper head for positioning •
The head is adapted to each case•
With 4 axes are controlled by servo motors to increase •
• the speed and efciency of the process
Many possible congurations•
Single or double lane Infeed•
G ripper head for picking up the packs•
Servo drives •
C ontrol cabinet•
Automatic safety lock•
Base frame•
High safety standards•
Quick and easy access for cleaning and maintenance•
Easily operating •
Less maintenance and service•
PRODUCT PORTFOLIO
58
End line Equipment
DEPALLETISING
Main Features
• Depalletise glass bottles, PET bottles, containers, etc.
• S weep off model
• S imple and reliable design.
• Pallet tower to push container into the machine
• Transfer plate
• Bottles are then transferred to the accumulating table then
transferred to the single chain conveyor •
• F ully automatic Level Discharge
• A daptable to the product
• R eliable, robust construction
• A utomatic stacker of pads
• S ensors
• L ayer pad remover
• S weep-off station
• C ontainer discharge table
• Transfer plate
• Lifting unit
• B ase frame
• E asy maintenance
• L ow energy requirement
• Gentle handling of containers
• Servo drive technology
• D riven by servo-controlled motors
PRODUCT PORTFOLIO
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End line Equipment
STRECH WRAPPER
Main Features
• High performance rotating arm machine for wrapping
• pallets with stretch lm
Reliable, robust construction•
Flexibility on the production, products and layout•
R otating arm pallet wrapper•
Driven rollers electronically controlled•
Photocell detection •
Base frame•
User Interface•
Pallet lifting system•
Stretch nishing, cutting, gluing system•
Q uick stretch changing system•
Safety control system•
Safety barriers•
PRODUCT PORTFOLIO
60
Line Equipment
ERSEY PRODUCT PORTFOLIO
Premix-sens
Check Point
Conveyors
Handle Applicator
Cooling Tunnel
Dryer
PRODUCT PORTFOLIO
61
Line Equipment
PREMIX (SENS - MIX)
Main Features
Type :Fully automatic blending and carbonating
Systemcomplete system for preparing carbonated soft drinks mixing a syrup with deaerated water and then carbonationProducts : CSD
Process phases• Water deaeration • Dosage and mixing of the water & syrup • Carbonation • P lc control • Advanced ow meter technology for mixing and
carbonation • • W ater deaeration by vaccum pump • C omplete product receipt management • Correction option of syrup brix function
Technical Data :• Designed for 7, 10 and 15 m³/h • M aximum Brix: 30% (Brix: Syrup or solid solution ratio
in the nal product)• • Water inlet temp 15 c • S yrup inlet temp 25 c • Max carbonation temp 12-15 c • C o2 content 8.8 – 11 g/l • Required chiller capacity for carbonation temperature (15 c)
PRODUCT PORTFOLIO
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Line Equipment
PREMIX (SENS - MIX)
PRODUCT PORTFOLIO
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Line Equipment
COOLING TUNNEL & BOTTLE DRYER
Cooling Tunnel
Bottle Dryer
PET and glass bottles
• D ryer module
• B low-drying of containers
• L ow-maintenance
Conguration according to
• Bottle drawings
• P roduction speeds
• Cooling of all products in glass bottles and
PET containers•
• B lower
• S praying nozzle system
• S ensors
• C onveyor
• D raining
• S tainless steel pumps ,conveyors and housing
• S tainless steel doors for optimal
• P rotection
• H eat exchanger
PRODUCT PORTFOLIO
64
Line Equipment
HANDLE APPLICATOR / CHECK POINT
Handle Applicator
Check Point
Speeds: up to 7500 BPH
• V ibrating bowls • I n/out feed conveyor • I nfeed system • U nscrambler • H andle applicator • T he applicator mechanically applies the handles on
the bottle neck•
Container inspection unit Checking the ll level and bottle caps
Fill level inspection with camera technologyCap and safety inspection with camera technology
Fill level inspection 1 camera Cap inspection :1 sensor 1/2 cameras with an inspection range of 180°/240°LED lighting
PRODUCT PORTFOLIO
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Line Equipment
PICK & PLACE PACKER
Main Features
• For PET, glass bottles
• Case Erector
• P ick & Place Packer
• C ase Gluer
• Gripper heads
• M any possible congurations
• L ow maintenance
• Easy gripper head changeover according to neck size
• E asily operating
PRODUCT PORTFOLIO
66
Line Equipment
CONVEYORS : AIR / MECHANICAL / TILTING
Air Conveyor
Accumulator Conveyor
Titling Conveyor
• For empty plastic bottles • S traight, curve • N eck guide • F iltration • U nder neck guide clip • H ygienic design
• Bottle (pet, glass) conveyors • P ack conveyors • C rate conveyors • S tainless steel 304 • H ygienic design • E asy maintenance • S ettings fully controlled by PLC • F low control to ensure perfect infeed for the next machine • D ry lubricantion • A dapted for round, rectangular or square bottles
• For PET and glass bottles • B ottle drawings • T reatment time • L ine layout • 90° to 110° bottle turner for cap wetting • G entle bottle turning without pressure • F ast change over • D ifferent lengths available
PRODUCT PORTFOLIO
67
5 Gallon Filling Line PC
ERSEY PRODUCT PORTFOLIO
Filler
Washer
De-capper
Leak Tester
Neck Sleeve
PRODUCT PORTFOLIO
68
5 Gallon Line Equipment
WASHING - FILLING - CAPPINGMachine and maximum output in bottles per hour
Cycle time 12 sec - 15 sec
3 Rows 740 bph
5 Rows
7 Rows
1.200 bph
1.500 bph
10 Rows 2.400 - 3.000 bph
PRODUCT PORTFOLIO
69
Main Features
5 Gallon Line Equipment
WASHING - FILLING - CAPPING
Washer
• Washing cycle which can be customized according to
the customer standard and requirements•
• N eck Handling
• B ottle nec k washing
• Washing Nozzles
• R otary Brushing
Washing cycle phases:
16•
2 6•
Filler & press on capper
• No contact between the valve and the neck of the bottle
• All parts in contact with the product piping, valves etc.
are made of 316 SS•
• Air ltration Equipped in the lling cabinet
• Cap hopper
PRODUCT PORTFOLIO
70
5 GALLON LINE EQUIPMENT
Rotary External Washing
Neck Sleeve
• Rotary Brushing
Brushes are motorised and clean the bottle •
externally.•
• C lean not only the bottom but also the sides
of the bottle.•
Cap sleever :
Designed for sleeving caps and guaranty seals
automatically
Sleeving machine equipped with:
• K nives
• T ouch-screen
• Shrink tunnel
• R eel holder
PRODUCT PORTFOLIO
71
5 GALLON LINE EQUIPMENT
Decapper
Leak Tester
• The decapper is designed to remove the cap from
returned bottles•
• Single / dual head
• P lc controlled
• The leak tester is designed to reject leaking bottles
• Plc controlled
• D etect the faulty bottles which have cracks
• N o mechanical stress apply on the bottle
• Auto-rejection station
• Touch screen
PRODUCT PORTFOLIO
w w w . e r s e y m a k i n a . c o m
PRODUCT PORTFOLIO
COMPLETE LINE
73
Complete Lines
ERSEY PRODUCT PORTFOLIO
0.2 - 2 lt Lines
5 Gallon Lines
19 lt Lines
5 - 10 lt Lines
PRODUCT PORTFOLIO
74
COMPLETE SOLUTION
• H Pressure Air consumptions is relevant to bottle size
• Consumptions are relevant to line conguration
PRODUCT PORTFOLIO
75
PRIMARY & SECONDARY PACKAGE
* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C
PRODUCT PORTFOLIO
76
LINE - GRAPH
All ersey lines designed with Line efficiency 90%
• Principle of accumulation with overspeed
• Ensuring the continuous supply of products
• Ensuring the quality
PRODUCT PORTFOLIO
77
POWER DISTRIBUTION FEEDING SCHEME
PRODUCT PORTFOLIO
78
POWER DISTRIBUTION FEEDING SCHEME
PRODUCT PORTFOLIO
79
Layout
LINE ROTARY ERMIRA 21C2
PRODUCT PORTFOLIO
80
Layout
LINE ROTARY ERMIRA 14C2
PRODUCT PORTFOLIO
81
Layout
LINE ROTARY ERMIRA 8C2
PRODUCT PORTFOLIO
82
Layout
LINE LINEAR 8C2 / 13C2
PRODUCT PORTFOLIO
83
Layout
LINE LINEAR 4C2 / 2C2
PRODUCT PORTFOLIO
* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C
PRIMARY & SECONDARY PACKAGE
84PRODUCT PORTFOLIO
Layout
LINE ROTARY ERMIRA 41C10 / 6C10
85PRODUCT PORTFOLIO
Layout
LINE LINEAR 2C10 / 4C10
86PRODUCT PORTFOLIO
* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C
87
PRIMARY & SECONDARY PACKAGE
PRODUCT PORTFOLIO
88
Layout
LINE ROTARY ERMIRA 21C19 / 4C19
PRODUCT PORTFOLIO
89
Layout
LINE LINEAR 1C19 / 2C19
PRODUCT PORTFOLIO
90
Layout
LINE 5 GALLON 3 - 5 ROWS
PRODUCT PORTFOLIO
91
Layout
LINE 5 GALLON 10 ROWS
PRODUCT PORTFOLIO
• Ersey Makina – Web Sitewww.erseymakina.com.tr•
• Ersey Makina – Brochures www.erseymakina.com.tr/documentation•
• Ersey makina – Virtual Tourwww.erseymakina.com.tr/virtualtour•
ERSEY MAKİNA SAN. ve TİC. A.Ş.Ömerli Mahallesi Ilgaz Sokak No: 11 (Hadımköy Yolu Üzeri) 34555 Hadımköy Arnavutköy / İSTANBUL, TurkeyT : +90 (212) 798 33 88 (Pbx)F : +90 (212) 798 33 93E : [email protected]
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