l © SFaaS Munich (MHP Management- und IT-Beratung GmbH ... · © SFaaS Munich (MHP Management- und...

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© SFaaS Munich (MHP Management- und IT-Beratung GmbH – KUKA AG – Munich Reinsurance Company)

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Rudolf Schmid MHP | PLM Europe 2018 - 30. Okt. 2018


Leveraging the power of Digital Twins

SMART FACTROY AS A SERVICE

ll© SFaaS Munich (MHP Management- und IT-Beratung GmbH – KUKA AG – Munich Reinsurance Company)

1. The challenge we accepted

2. The partners and their assets

3. When a lab becomes a factory

4. Digital Twin(s)

5. Utilizing the Digital Twin to get closer to a real “Smart Factory as a Service”

6. Possibilities

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The challenge we accepted


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The challenge we accepted


ENABLE MANUFACTURERS TO FOCUS ON

ACHIEVING CUSTOMER EXCITEMENT WHILE DRIVING PROFITABILITY.

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The Partners


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The partners and their assets


▲ Robotics System Integration

▲ Production and Manufacturing Know-How

▲ Agile, Networked IIoT Solutions Towards a Fully Digitalized Process Chain

▲ System Engineering

▲ Closed-Looped-Manufacturing

▲ Value Chain Digitalization

▲ Risk Management Expertise

▲ Financial Solutions

▲ Data-Enabled Risk Services

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MHP Management- und IT-Beratung GmbH


▲ SYSTEM ENGINEERING

SYSTEMS ENGINEERING ENGINEERING EFFECTIVENESS

Inter-disciplinary systems design

End-to-end traceability

System

Subsystem

Compon.

HW/SW

Bottleneck

Project

Transparency of project progress

ManagingThe bottleneck

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KUKA AG


FULLY AUTOMATED, VERSATILE PRODUCTION &

PRODUCTION DATA ANALYTICS

▲ PROCESSUAL INTELLIGENCE – PLC ANALYST ▲ KUKA CONNECT

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Munich Reinsurance Company


▲CFO COCKPIT

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When a lab becomes a factory


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LocationThe WERKSVIERTEL in Munich


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LocationThe WERKSVIERTEL in Munich


The Werksviertel in Munich has a size of390.290m2, 7.000m2 as working area

The area has a long tradition: Manufacturers like Pfanni, Zündapp, Konen

& Optimol have been producing hereThe idea startet in 1999: create an innovative & pulsatile urban district,

conveniently situated near the Ostbahnhof

The ground makes way for living, working, shopping & leisure activities

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Starting point


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Running the factory


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Digital Twin(s)


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The Digital Twin(s)The whitepaper


….Digital twins are a near-real-time digital image of a physical object or process that will help business performance. Digital twins are born through the synthesization of a number of sources, such as operational, physical, and manufacturing data and insights from analytics….

…The process of manufacturing could perhaps benefit from digital twins the most. The digital twin could become a replica of real-time process of the factory floor….

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Utilizing the Digital Twin to get closer to a real “Smart Factory as a Service”


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DOWNTIME RISKSPERFORMANCE RISKS & QUALITY RISKS

BASIC

AVAILABILITY

GUARANTEE

DYNAMIC RISK

PREVENTION

ENHANCED

KPI GUARANTEE

OPTIMIZATION OF

FINANCIAL

METRICS EQUIPMENT

AS A SERVICE

SMART FACTORY

AS A SERVICE

▲IoT PRODUCT SUITE

ECONOMIC & FINANCIAL RISKS

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Utilizing the Digital Twin to get closer to a real “Smart Factory as a Service”


Combining processual intelligence

and convertible production cells will

solve many future-oriented

challenges in production.

▲ SMART PRODUCTION CONTROL AND MATRIX PRODUCTION

FULLY AUTOMATED, VERSATILE PRODUCTION &

PRODUCTION DATA ANALYTICS

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Closed Loop ManufacturingSiemens approach


Seamless productionIntroduction

Improved engineering simulations

OptimizedProduction

Performance

INTEGRATION PLATFORM

Single point of truth

▲CLOSED-LOOP-MANUFACTURING

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Closed Loop ManufacturingMHP additions


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Leverage…get the most from what you have.

Linkage…close the gaps to achieve flow.

Looping…bring back data to increase value.

Enlargement…maximize your customer centricity.

Eco-

systems

Pro-cesses

Data

Activities

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Closed Loop ManufacturingFocusing on business value


CLOSED-LOOP-MANUFACTURING

whats in for our customers…

Leverage

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LinkageLooping

Enlarge

Efficiency increases Reduction of license costs Less coordination efforts Less paperwork

First shortening of throughput time Reduction of multitasking Usage of performant IT tools Partial process automation

Higher quality and traceability Harmonization of IT landscape Focus on value generation

Efficiency increases Reduced cost of change and rework Less coordination efforts Reduced complexity cost

Massive shortening of throughput time Exploitation of system bottleneck Reduction of work in process

Optimized product portfolio Seamless requirements management Holistic data model

Efficiency increases Reduced cost of change and rework Less coordination efforts Reduction of total cost of ownership

Max. speed between R&D and production Improvement of production planning Less effort in factory automation

Higher quality in data and decisions Maximum value of simulation and variant pricing Improvement of design-to-manufacture

Revenue increases Development of product add-ons and services Expansion of after sales business

Faster reaction on customer needs More effective market research Faster and more accurate maintenance

Higher quality and customer centricity Deeper customer insights Improvement of design-to-value

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Possibilities


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expedition2025.com


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Join us at our booth


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SFaaS Munich

MHP Management- und IT-Beratung GmbH

KUKA AG


Thank youfor your attention!


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Backup


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Abstact


Coming from a segmented world where CAD, PDM and Digital Factory tools were separate products, sometimes even running on separate environments, the PLM community was forming the term of the “Digital Twin” a few years ago. This aimed at integrated data and process model to support new approaches like “Closed Loop Manufacturing”.

Now MHP, together with KUKA and Munich RE, is looking into new capabilities to utilize the “Digital Twins” with the aim to create a “Smart Factory as a Service”.

We will share the insights of taking digital production labs on to the next level and use it to develop radical new approaches in how to run the factory of the future.

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