INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과...

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#703, JANGSU-RO, HWASAN-MYEON, YEONGCHEON-SI, GYEONGBUK 770-853, KOREA TEL : +82-54-333-9991 FAX : +82-54-334-6821 E-mail : [email protected] WEB SITE : http://www.korneturen.co.kr KOREA NETUREN CO.,LTD. Obtained Certificate of ISO 9001:2008

Transcript of INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과...

Page 1: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

#703, JANGSU-RO, HWASAN-MYEON, YEONGCHEON-SI, GYEONGBUK 770-853, KOREA

TEL : +82-54-333-9991 FAX : +82-54-334-6821 E-mail : [email protected]

WEB SITE : http://www.korneturen.co.kr

KOREA NETUREN CO.,LTD.

Obtained Certificate of ISO 9001:2008

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INDUCTION HEATING EQUIPMENT高周波誘導加熱裝置

www.korneturen.co.kr

KOREA NETUREN CO.,LTD.

Page 3: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

As a specialized business enterprise of high-frequency induction heating, Korea Neturen joint-ventured with

Neturen Japan, has supplied the newest equipment for rapidly growing domestic and overseas industry.

We started with Vacuum-tube type Oscillators and Thyristor(SCR) type, and now manufacture mainly Transistor

type power supply. Realizing that the only competitiveness to survive in the industrialized society comes from

higher quality products, we make every effort to raise the quality of our customers' products.

한국열연(주)는 일본 Neturen사와 합작한 고주파 유도가열장치 전문업체로서, 급속도로 발전해 가는 국내외 산업계에

최신의 장비를 공급해 왔습니다.

폐사는 진공관식 및 Thyristor(SCR)식 전원을 시작으로 현재는 주로 Transistor식 전원을 제작하고 있으며, 고품질 제품을

생산하는 것만이 산업화 사회에서 생존할 수 있는 유일한 경쟁력임을 절감하여 고객의 국제경쟁력을 높이고 최대의 이익

을 얻는데 이바지할 수 있도록 최선의 노력을 다하고 있습니다.

COMPANY PROFILE

BUSINESS ITEMS· Induction Heating Systems for Hardening & Tempering

· Power Supply of Transistor Inverter Type

· Automatic Heating Machines

· Various kinds of Inductors(heating coils)

02 _ PROFILE

Page 4: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

03 _ HISTORY

COMPANY HISTORY

Nov. Jan.

Feb.

Jul.

Dec.

Dec.

Sep.

Nov.

Dec.

Dec.

Sep.

Dec.

Jun.

Nov

Nov.

Apr.

Nov.

1987

1988

1988

1988

1988

1990

1991

1991

1991

1992

1996

1997

1999

2004

2005

2008

2010

일본 고주파열연(주)와 합작계약

Made a joint venture contract with Neturen Co., Ltd. of Japan.

한국정부 외국인투자 인가

Obtained the approval of foreign investment by the Korean government

회사설립 등기

Established the Corporation.

공장준공

Completed the factory buildings.

「유망중소기업」선정-한국종합기술금융

Appointed as one of the Promising Small & Medium Companies

by the Korean General Technology & Financing Corporation.

「우량기술기업」선정-기술신용보증기금

Appointed as one of the Companies with Superior Technology

by the Korean Technology Credit Guarantee Funds.

일본 고주파열연(주)와 기술도입계약 갱신

Renewed the technical license agreement with Neturen Co.,LTD.

「병역특례업체」선정 - 병무청

Appointed as one of the companies for military service exemption.

「제1회 중소기업대상」수상 - 상공부장관

Awarded a prize for a leading company by the Minister of Commerce and Industry.

「외화표시 원화대출품목」선정 - 한국기계공업진흥회

Awarded a prize for a leading company by the Korean Machinery Industry Promotion Corporation.

일본 고주파열연(주)와 기술도입계약갱신

Renewed the technical licence agreement with Neutren Co.,LTD.

「ISO9001 인증」획득 - 중소기업인증센터

Obtained Certificate of ISO9001

수출유망중소기업선정 - 중소기업진흥공단

Selected as a Promising Exporter by Small Business Corporation.

「ISO9001:2000 인증」획득 - 중소기업인증센터

Obtained Certificate of ISO 9001:2000

수출 백만불탑 수상 - 한국무역협회

Awarded the million dollar export prize by the Korea International Trade Association.

CLEAN 사업장 인정 - 한국산업안전공단

Obtained Certificate of Clean Factory

「ISO9001:2008 인증」획득 - 중소기업인증센터

Obtained Certificate of ISO 9001:2008

Page 5: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

그림에서와 같이 가열코일에 고주파전류를 흘림으로써 발생하는 자속이 피가열물에 집중되어, 전자유도작용에 의해 소용돌이 전류가

발생되어 피가열물이 가열됩니다. 이 때 교류전류의 주파수, 전력, 가열시간, 유지시간, 코일형상 등을 강재의 종류, 형상에 따라 선택

함으로써 각각의 강재에 적절한 품질특성을 부여할 수 있습니다.

고주파 전류는 표면에 집중하여 흐르는 경향이 있어

(표피효과) 중심부로 갈수록 전류밀도는 지수함수적으로

감쇄한다. 전류침투 깊이 δ는,

단, : 비투자율 ρ : 고유저항(μΩ·cm) f : 주파수(Hz)

전류밀도가 표면의 37%로 저하하는 위치를 말한다.

비투자율 는 상온의 경우 (α철) ≤100이고

Curie점 이상(γ철)이 되면 =1이 된다.

고유저항 ρ(Ω·cm)는 상온에서 소입가열 온도까지의

범위에서는 10~100×10-6(Ω·cm)로 된다.

1. Principle of induction heating

The relation between heating coil and object(metal) to be heated

in induction heating is similar to that between the primary and the

secondary coils in a transformer. The magnetic flux generated by a

high-frequency current in the heating coil is focused on the object

as shown in the figure. This flux induces eddy currents in the object

and so causes electromagnetic induction heating. By appropriately

selecting the frequency and power of the alternating current, heating

time, holding time, coil configuration and so on to match the type and

shape of the steel material, the quality characteristics of the steel can

be finely tailored.

04 _ TECHNOLOGY

1. 유도가열의 원리

2. 고주파 침투깊이

고주파 유도 가열

AC magnetic flux

Eddy current

Heating coil

High-frequency power supply

Object to be heated

High-Frequency Induction Heating

0.1

2δ1

δ2(cm)

δ3δ4

3 4 5 6 7 8 9 10 11

0.2

0.3

0.4 A0.37

50Hz

1,000Hz

3,000Hz

10,000Hz

0.5

0.6

0.7

0.8

0.9

1.0

전류밀도분포(current density distribution)

표면으로부터의 거리

(distance from surface)

전류

밀도

(cur

rent

den

sity

) δ1δ2δ3δ4 show the depths of

penetration in each frequency

Page 6: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

05 _ TECHNOLOGY

온도()고유저항

(×106Ω·cm)비투자율

()

주파수(kHz)

3 10 100

20 20 100 0.04 0.02 0.01

800 120 20 0.23 0.12 0.04

820~880 120 5 0.45 0.24 0.08

1000 130 1 1.05 0.57 0.18

1200 135 1 1.06 0.57 0.18

주파수 Frequency

(kHz)

침투깊이Penetrationdepth(mm)

유효경화층 깊이Valid depth of hardening depth (mm)

10 5

20 3.6

50 2.3

100 1.5

200 1.1

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5

※ 강의 각 온도에 있어서의 전류침투 깊이 δ(cm)

Current depth in each temperature

※ Relation between frequency and hardening depth

주파수와 유효경화층 깊이의 관계

2. High Frequency Current Penetration Depth

A high frequency electric current has a tendency to run concentratedly on the conductor surface, what is called skin effect.

Therefore, electric current penetration depth δ is expressed as,

where = relative magnetic permeability

ρ= specific resistance (μΩ·cm)

f = frequency (Hz)

At the points of penetration depth current density

becomes 37% of that at the surface.

At the normal temperature(α-steel) ≤ 100,

for above curie point (γ-steel) =1

specific resistance ρ(Ω·cm)=10~100×10-6

(from the room temp to quench heating temp)

Effective area 양호한 범위

Possible area가능한 범위

전력곡선power (energy) curve

1000 1000

100 100

시간곡선time curve

표면

전력

밀도

su

rfac

e pow

er d

ensi

ty (K

w/

)경화층깊이 hardening depth(mm)

가열

시간

he

atin

g t

ime

(S)

10 10

1 1

0.10.1

<강의 경화층 깊이와 고주파, 표면전력밀도 및 가열시간의 관계>

400K

Hz

400KHz

10K

Hz

10KHz

1KH

z

1KH

z

1 10 100

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고주파 유도 가열 High-Frequency Induction Heating

06 _ TECHNOLOGY

표면경화처리로서의 고주파 열처리는 경화층을 자유롭게 선정하여 내마모성과 피로강도를 개선하는 것을 목적으로 하고 있다.

유도가열은 전자유도 현상을 이용하여 금속내에서 전기에너지를 직접 열에너지로 변환시켜 발열시키는 방법으로 이것을 이용한

고주파 열처리에는 많은 장점이 있다.

·가열효율이 좋고 작업시간이 짧기 때문에 Energy가 절약되어 가공비가 절감된다.

·국부가열이 가능하며 경화층 깊이 선정이 자유롭다.

·급열/급냉이 가능해서 표면에 생기는 압축잔류응력은 피로강도를 향상시킨다.

·산화/탈탄의 염려가 없고 변형도 적다.

·전기에너지를 이용하므로 운전/표준화/자동화 등이 용이하다.

·작업환경이 좋고 공해의 발생이 적다.

3. Purpose and characteristics of high-frequency heat treatment

The purpose of high-frequency heat treatment for surface hardening is to improve abrasion resistance and fatigue strength by selecting

the hardening depth in a flexible way. In induction heating, electromagnetic induction is used to convert electrical energy into heat

energy within the metal itself. High-frequency heat treatment using this method has many benefits.

· Heating efficiency is high and work time is short, which results in savings in terms of energy and cost.

· Heating can be done in the specified area, and hardening depth can be selected in a flexible way.

· Rapid heating/cooling is possible, and the compressive residual stress on the surface enhances fatigue strength.

· There is no worry about oxidation or decarburization, and there is less deformation.

· As electro-magnetic energy is used, it is easy to operate/standardize/automate.

· The working environment is pleasant and there is little pollution generated.

3. 고주파열처리의 목적과 장점

Page 8: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

Induction Heating System Diagram

소입에 필요한 고주파 전력발생장치입니다.

It is a high frequency power supply for hardening.

소입부(부하측)와 전원장치의 전기적인 임피던스 정합을 잡습니다.

It matches the electrical impedance between hardening unit

(loaded unit) and power supply.

고주파전원장치의 출력전압을 가열COIL에 맞는 전압으로 강압합니다.

It transforms the output voltage of High Frequency Power Supply

to a proper voltage for Heating Coil.

소입물(workpiece)의 가열방식, 형상에 맞춰 소입물을 승온시킵니다.

It increases the temperature of workpiece according to the heating

type and shape of the workpiece.

소입기계의 동작 및 고주파 전력제어, 가열, 냉각시간 등

소입동작전반을 컨트롤합니다.

It controls the entire hardening process including the operation of

hardening machine, high frequency power control,

heating and cooling time.

소입물의 승온 후의 냉각을 하기위한 설비로 통상의 물 외에 특수한

소입액을 사용합니다.

It is a facility for cooling after the temperature rising of workpiece

and it uses a special quenchant instead of normal water.

고주파설비는 부품, 회로부품 모두 전류밀도를 올리고 있기 때문에 자

신의 손실을 냉각할 필요가 있으므로 대부분이 수냉을 행합니다.

Since a high frequency facility needs high current density on parts and

circuit components, it needs to cool down itself with water cooling.

소입물(workpiece)의 소입방식, 형상, 소입작업방법 등에 적합한

각종기계입니다.

It is a machinery of all sorts that is suitable for hardening type,

shape and hardening method of workpiece.

고주파 전원장치High frequency power supply

정합부Matching Unit

소입기계Hardening Machine

고주파변성기Current Transformer

가열COILHeating Coil

제어반Control Panel

소입수(액) 설비Quenching Reservoir

냉각수 설비Cooling Reservoir

Power Source

07 _ TECHNOLOGY

Page 9: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

Examples of Induction Heattreated Workpieces

08 _ TECHNOLOGY

고주파 소입 적용부품

부문별 (Industry) 부품명 (Components)

자동차부품

Automotive Parts

Crankshaft, Camshaft, Ring Gear, Axle Tube, Rear Axle Shaft, Rear Spindle, BJ Shaft, DOJ

Outer, BJ Outer, Tripod, Torision Bar, Gear Sleeve, Ball Joint & Socket, Engine Valve & Valve

Seat, Rod, Lever, Door Impact Beam, Center Pillar, Bumper

이륜차

Motor Cycle PartsCrankshaft, Camshaft, Gear, Sprocket, Lever, Pin, Rod

건설기계부품

Construction Machinery Parts

Track Shoe, Track Link, Pin, Bush, Front Idler, Sprocket, Final Gear, Roller, Shoe Bolt, Cutting

Edge, Piston Rod, Drive Shaft, Sleeve, Ring & Gear, Spline Shaft, Rod, Lever, Wire Sheave

공작기계부품

Machine Tool PartsBed, Screw, Spindle, Rod, Boring Bar, LM Guide Rail, Gear Shaft, Ball

농기계부품

Agriculture Equipment PartsGear, Shaft, Pin

제강기계부품

Steelmaking Equipment PartsCam Gear, Pressure Drop Screws, Various Rolls, Gears, Spindles

철도차량부품

Railway Rolling Stock PartsPiston Rod, Axle Shaft, Axle Wheel, Motor Shaft, Motor Pinion & Gear, Spring & Link

Examples of induction hardening parts

Page 10: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

09 _ TECHNOLOGY

강재의 고주파 소입 경도

강의 종류 JIS기호소입경도

외국규격HRC Hs

기계구조용 탄소강 강재

JIS G 4051

S 25CS 30CS 35CS 40CS 50CS 55C

37~4840~5245~5550~6252~6255~6255~62

50~6555~7060~7567~8370~8575~8575~85

AISI 1025, BS En4, 4AAISI 1030, BS En5, 5K, 5B, 5DAISI 1035, 1037, BS En6, 6A, 6K, 8AAISI 1040, 1039, BS En8, 8C, 8KAISI 1045, 1046, DIN C45, CK45AISI 1050, 1053, BS En43A, 43B, 43JAISI 1055, BS En9, 9K, 43J

소입성 보증한 구조용강 강재

JIS G 4052

SMn 2HSCr 3HSCr 4HSCM 3HSCM 4HSCM 2H

50~60(52~58)(55~62)50~5855~6248~52

67~80(70~77)(75~83)67~7775~85(63~70)

SAE 1041HSAE 5135HSAE 5140HSAE 4135HSAE 4140H-

NiCr강 강재 JIS G 4102 SNC2SNC3

(48~52)(52~60)

(63~70)(70~80)

BS En23-

NiCr Mo강 강재 JIS G 4103 SNCM6SNCM8

(52~60)(52~60)

(70~80)(70~80)

AISI 8640, BS En100, 100G, 100DAISI 4340, BS En24, 110

Cr강 강재 JIS G 4104 SCr2SCr3

48~65(52~58)

65~73(70~77)

AISI 5130, BS En 18A, 18BAISI 5135, BS En 18B, 18C, DIN41 Cr4

CrMo강 강재 JIS G 4105 SCM3SCM4

50~58(55~62)

67~7775~85

AISI 4135, BS En 19B, DIN34CrMo4AISI 4140, BS En 19, DIN42CrMo4

기계구조용강 강재 JIS G 4106 SCn2SCn3

50~60(55~62)

67~8073~83

Stainless강 강재 JIS G 4303 SUS420J1SUS420J2

37~4845~55

50~6560~75 AISI 420, BS En 56C, VDEh4021

탄소공구강 강재 JIS G 4401 SK5SK7

55~6552~62

75~9070~85

WI(AISI), IA(ASM)WI(AISI), IA(ASM)

Spring강 강재 JIS G 4811 SUP9SUP11

55~6255~62

75~8575~85

ASTM A 68-65, A 552-65a-49BS 970-1955, DIN17221

고탄소Cr 축수강 강재 JIS G 4805 SUJ2SUJ3

62~6562~65

85~9085~90

ASTM A 485-63BS 970-1955

탄소강 단강품 JIS G 3201 SF55SF60

45~5552~60

60~7570~80

탄소강 주강품 JIS G 5101 SC46SC49

32~4540~48

45~6055~65

BS 592-1967DIN 1681-1942

구조용 합금강 주강품 JIS G 5111

SCC3SCMn2SCMn3

SCSiMn2

45~5545~5248~5550~60

60~7560~7065~7567~80

ASTM A 148-65BS 1398-1967

회주철품 JIS G 5501FC25FC30FC35

40~52 55~70 BS 1452-1961DIN 1691-1964

구상흑연주철품 JIS G 5502FCD45FCD60FCD70

32~4545~5248~55

45~6060~7065~75

ASTM A 536-67BS 2789-1961

Pearlite가단주철품 JIS G 5704 FCMP50FCMP60

48~5552~60

65~7570~80

ASTM A 220-68BS 3333-1961

관기계구조용 탄소강 강관 JIS G 3445 STKM 16A

STKM 17A48~5552~60

65~7570~80

ASTM A 512-66, 513-66BS 980-1950, 1717-1951, 75-1964

1. 표 중에 기재된 경도는 Shaft상의 물품을 수냉소입 후, 저온 Tempering하여 얻어지는 경도이고,

( )안은 특수냉각제를 사용할 때의 경도이다.

2. 형상이 복잡한 것, 질량이 큰 것, 특히 소입경화층을 필요로 하는 사양의 것, 또 크랙(Crack)등이

일어나기 쉬운 것으로서 서냉시킬 수 밖에 없는 것 등에 대해서는 표 중의 경도보다 떨어지는 경우가 있다.

3. 특히 대형의 부품과 지정경도가 높은 부품 등에 대해서는 별도상담이 필요함.

주의

Page 11: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

Induction Heating Equipment유도 가열 장치

10 _ PRODUCTS

최상의 유도가열장치를 원하신다면 한국열연(주)로 연락하십시오.

우리의 고객만족 System은 신뢰성, 효율성, 생산성을 위한 여러분의 욕구를 충족시키기 위해 설계됩니다.

For the most reliable induction heating systems, please contact Korea Neturen Co.,Ltd.Our customer-satisfaction system is designed for your specific application with higher reliability, efficiency and productivity.

Work function

Delivering the traction from T/M joint to wheel joint

Equipment specification

Generator type : MK16A

- For hardening : 300kW-6kHz - For tempering : 75kW-3kHz Machine type : Full automatic hardening & tempering (Four spindle horizontal type)

Work function

Delivering the traction from T/M to Trunnion

Equipment specification

Generator type : MK16A

- For hardening : 300kW-10/50kHz - For tempering : 50kW-3kHz Machine type : Full automatic hardening & tempering

The Best Component for Total System

1. Drive Shaft

2. CV Joint (TJ outer race)

Page 12: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

11 _ PRODUCTS

Work function

Connected to wheels and delivers transmitted traction from the ball to wheels

Equipment specification

Generator type : MK16A - For hardening : 200kW-10/15kHz - For tempering : 50kW-3kHz Machine type : Full automatic hardening & tempering

3. CV Joint(BJ outer race)

Work function

Rotates the front wheels of a vehicle by converting

rotational motion of the steering wheel into linear reciprocating motion

Equipment specification

Generator type : MK16A

- For hardening : 300kW-3/10kHz Type of M/C : Semi-auto Hardening (Two spindle vertical type) Heating process : Auto, L/Unloading : Manual

4. Axle shaft

한국열연(주)는 유도가열기술의 선두주자로서 기술개발과 품질향상을 위하여 오랫동안 노력해왔습니다. 건설기계, 농기계, 공작기계

뿐만 아니라 자동차, 선박 내연기관 등 유도표면경화는 품질과 성능향상의 중요한 자산입니다.

Korea Neturen is well known as the leading company of the induction heating technology, and has worked steadily over many years for technical development and quality improvement. With applications in machinery used in construction, agriculture and machine tools and for mechanical parts of vehicles, ships, internal combustion engines and so on, induction hardening is an asset to enhancing quality and performance.

Page 13: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

Induction Heating Equipment유도 가열 장치

12 _ PRODUCTS

전원투입에서 공정이 끝날 때까지 우리의 유도가열 시스템은 여러분이 최상의 경쟁력을 갖도록 디자인 됐습니다.

표면열처리는 자동차, 건설기계류, 공작기계 등의 주요 성분으로 사용되는 복잡하고 불규칙한 형태의 부품의 마모저항, 휨강도, 비틀

림 강성 및 피로강도 같은 기계적특성을 향상시킵니다.

From power input to finish processing, Korea Neturen system is designed to keep you most competitive.Surface heat treatment helps to enhance mechanicial properties such as abrasion resistance, flexual strength, torsional rigidity and fatigue strength of complex, irregularly shaped parts used in major components of automobiles, construction machinery, machine tools and so on.

Work function

Minimizing the friction and power of BJ outer ring and delivering them smoothly

Equipment specification

Generator type : MK16A - For hardening : 200kW-30kHz - For tempering : 50kW-10kHz Machine type : Full automatic hardening & tempering

The Best Component for Total System

6. Wheel bearing (Outer ring)

Work function

Delivering the power of BJ outer ring to disc

Equipment specification

Generator type : MK16A - For hardening : 200kW-15kHz - For tempering : 50kW-3kHz Machine type : Full automatic hardening & tempering

5. Wheel bearing(HUB)

Page 14: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

13 _ PRODUCTS

Work function

Rotates the front wheels of a vehicle by converting rotational motion of the steering wheel into linear reciprocating motion

Equipment specification

Generator type : MK16A - For hardening : 200kW-25kHz - For tempering : 75kW-3kHz Type of M/C : Full automatic hardening & tempering (Two spindle horizontal type)

Work name : GEAR Work name : BALL RACE Work name : CRANK SHAFT FOR MOTOR CYCLE

8. Rack steering bar

9. Etc.

7. Wheel bearing (Front HUB) Work function

Delivering the power of BJ outer ring to disc

Equipment specification

Generator type : MK16A - For hardening : 200kW-15kHz - For tempering : 50kW-3kHz Machine type : Full automatic hardening & tempering

Page 15: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

14 _ PRODUCTS

다양한 유도가열응용에는 주파수와 출력에서 광범위한 전원이 요구됩니다.

한국열연(주)는 폭 넓은 범위의 유도가열전원을 제공할 수 있습니다.

The diversity of induction heating application calls of a broad range of power sources, both in frequency and output power.Korea Neturen supplies wide range of induction generators.

주파수와 출력 (Frequency and Output)

주파수는 1-50kHz, 출력은 50-60kW

The MK16A accommmodates a frequency range of 1kHz to 50 kHz at an output range of 50kW to 600kW. Refer to the following ratings for details.

에너지 절약 (Energy Savings)

고 변환 효율의 인버터를 위하여 부하역률을 1로 운전하는 제어방식을 채용하여

트랜지스터를 동작시킵니다. 그 결과 입력전력에서 약 5%, 냉각수에서 약 44% 절

약할 수 있습니다.

MK16A Transistor inverters are operated with phase angle 0(cosØ≒1)and use high-speed and low-loss device. This results in a 5% reduction in input power and a 44% reduction in the required cooling water.

소형설계 (Compact Design)

축소된 인버터 설치공간

The comprehensive semiconductor design reduces the installation space by 73% compared with our Thyristor inverters and 84% with our Vacuum tube oscillators. (See attached table).

점검이 용이 (Easy maintenance and Inspection)

전면 점검창을 통한 손쉬운 관리

Transistors, printed circuit boards and other components are all placed at the front for easy maintenance access. Cooling water circulation system(option) helps to solve the water problems.

확실한 보호 회로 (Dependable Protective Circuits)

코일 터치, 무부하 작동, 과부하 작동과 다른 작동에러에도 다음의 보호 회로가 인버터를 보호합니다.

The following protective circuits ensure safe inverter operation in case of touching coils, no-load operations, over-load operations and other operations errors.

Tripping operations

· Door Interlock · Cooling Water Flow · Water temp. · IDC trip · VDC trip · LOW.F trip · HI.F trip · Phase trip

Limited operations

· IDC limit · VL limit · Power limit

특징 (Features)

Induction Power Supply (MK16A)고주파 전원 장치

Page 16: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

15 _ PRODUCTS

외형도 (Outline Drawings)

* Dotted line indicates cooling water circulation system and it is optionally available. * Cooling water circulation system with ion-exchanger and without (Supply and circulate deionized water) ion-exchanger are both available.

Meeting the Growing Demand for High Performance & Compact Design

Comparison of MK16A Inverter with Thyristor Invertoer and Vacuum tube oscillator(Compared with 150kW-8.5kHz Neturen Thyristor Inverter and Vaccum 150kW-200kHz Vaccum Tube Oscillator)

Equipment Item Transistor Inverter Thyristor Inverter Remarks Vacuum tube oscillator Remarks

Overall conversion efficiency(%) 95 90 Output/power input 65-70 Output/power input

Input capacity(kVA) 210 180 3Ø,440V 300 3Ø,440V

DC Voltage(kV) 0.7 0.7 14

Cooling water flow(L/min)

45 80 44% reduction in water consumption 150 70% reduction in

water consumption

Dimensions(mm) 800(W)×800(D)×1950(H) 2000(W)×1200(D)×2050(H) 73% reduction in floor space 2610(W)×1530(D)×2050(H) 84% reduction

in floor space

Mass(kg) Approx. 600 Approx. 1,700 65% reduction in total mass Approx. 4,200 86% reduction

in total mass

Start/Stop Momentary Momentary Preheat and cool time for filament

Service life Infinite InfiniteLife of vacuum tube(5,000-10,000Hrs.)

Radio wave Emission

Small Small Large

Operation cost Lower cost due to higher efficiency and less water

Higher cost due to lower efficiency and more water

Higher cost due to lower efficiency and more water

MK16A Transistor Inverter Ratings

* Input capacity does not include KVA for cooling water system.* Larger values in dual ratings are for equipment with cooling water circulation system and smaller for without system.

Output capacity(kW) 50 75 100 150 200 250 300 400 500 600

Frequency(kHz) 1-50

Voltage(V) 3Ø, 440V±10%, 50/60Hz

capacity(kVA) Output(kW)÷0.95=Input(kW) Output(kW)×1.4=Input(kVA)

Water flow(L/min) 25/35 45/60 60/80 85/115 100/135 120/160

Water inlet/outlet dia. 20A/25A 25A/32A 40A/50A

Common Specifications Water pressure : 0.2-0.4MPa, Water temperature : below 35

Height H(mm) 1650 1950 2350

Inverter W1(mm) 800 1000 1200 1400 1800

Cooling System W2(mm) 500 700

Total Width W0(mm) 1300 1500 1900 2100 2500

Depth D(mm) 800 1000

Mass(kg) 470/700 550/800 600/900 800/1100 1100/1400 1300/1600 1500/1800

Out

put

Input

Coolin

g

Wat

erExt

erna

lD

imen

sions

Page 17: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

16 _ PRODUCTS

확실한 보호 회로 (Dependable Protective Circuits)

The following protective circuits ensure safe inverter operation in case of touching coils, no-load operations, over-load operations and other operation errors.

Tripping operations

· Door Interlock · Cooling Water Flow · Water inlet/outlet temp. · IAC trip · IDC trip · Phase fault · LOW.F trip · HI.F trip · Tank fault(coil short) · Tank cap. V trip

Next Generation Transistor Inverter developed by Hi-Tech & Extensive Experience

외형도 (Outline Drawings)

* Dotted line at the left side indicates cooling water circulation system and it is optionally available. * Cooling water circulation system with ion-exchanger and without (Supply and circulate deionized water) ion-exchanger are both available.

Induction Power Supply (MK22B)고주파 전원 장치

80~480(kW)

주파수와 출력 (Frequency and Output)

The MK22B accommodates a frequency range of 100kHz to 350kHz at an output range of 80kW to 480kW. In case of short time heating, output power can be incresed. Refer to the following ratings for details.

에너지 절약 (Energy Savings)

Because transistors are used instead of vacuum tubes, input power can be reduced 22% and cooling water can be saved 61%

소형설계 (Compact Design)

The comprehensive solid-state and low-voltage design facilitates the compact unit size to reduce the required installation space to 31% the space required by conventional vacuum tube oscillator models.

점검이 용이 (Easy maintenance and Inspection)

Transistors, printed circuit boards and other components are all placed at the front for easy maintenance access. Cooling water circulation system(option) helps to solve the water problems.

특징 (Features)

Page 18: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

17 _ PRODUCTS

Comparision of MK22B Inverter and Vacuum Tube Oscillator

(Compared with 200kW-200kHz Neturen Vaccum Tube Osillator)

MK22B Transistor Inverter Ratings

* Input capacity does not include KVA for cooling water system.* Larger values in dual ratings are for equipment with cooling water circulation system and smaller for without system.

* Dimension of Transistor Inverter is included matching panel for comparision with Vacuum Tube Oscillator. Dimension of Vacuum tube oscillator including High tension rectifier transformer.

Equipment Item Transistor Inverter Vacuum tube oscillator Remarks

Overall conversion efficiency(%) 90 65-70 Output/input power

Input capacity(kVA) 280 400 3Ø,400/440V

DC Voltage(kV) 0.7 13

Cooling water flow(L/min)

85 220 61% reduction in water consumption

Dimensions(mm) 2000(W)×800(D)×2050(H) 3350(W)×1530(D)×2650(H) 69% reduction in floor space

Mass(kg) Approx. 1,400 Approx. 4,200 67% reduction in total mass

Start/Stop Momentary Preheat and cool time for filament

Service life InfiniteLife of vacuum tube(5,000-10,000Hrs.)

Operation cost Lower cost due to higher efficiency and less water Higher cost due to lower efficiency and more water

Output capacity(kW) 80 120 160 200 240 280 480

Frequency(kHz) 100, 200, 300, 350 100, 200

Voltage(V) 3Ø, 440V±10%, 50/60Hz

capacity(kVA) Output(kW)÷0.9=Input(kW) Output(kW)×1.4=Input(kVA)

Water flow(L/min) 32/45 50/75 65/90 85/120 125/175 140/200 200/280

Water inlet/outlet dia. 20A/25A 25A/32A 32A/32A 40A/50A 50A/50A

Common Specifications Water pressure : 0.2-0.4MPa, Water temperature : below 35

Height H(mm) 1950 2050

Inverter W1(mm) 800 1000 1700 2900

Cooling System W2(mm) 500 700

Total Width W0(mm) 1300 1500 2400 3600

Depth D(mm) 800 1200

Mass(kg) 600/900 1000/1300 1300/1600 1400/1700 2000/2800 3000/3800

Out

put

Input

Coolin

g

Wat

erExt

erna

lD

imen

sions

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Inspection Instruments

for Quality Check

18 _ PRODUCTS

Rockwell hardness testing machine

Power Cutting Machine Polisher & Mounting press

Induction Heat Treatment Services

다양한 주파수를 제공하는 유도전원, 표면경화를 위한 특별한 지그 등

한국열연(주)는 모든 형태의 기계부품에 맞는 유도표면경화기술을 제공합니다.

With induction power supplies for a wide range of frequency and specific jigs for hardening use,

we provide induction hardening services tailored to nearly all types of machine parts.

Realizing that the only competitiveness to

survive in the industrialized society comes from

higher quality products, we make every effort

to raise the quality of our customers' products.

KOREA NETUREN FINE HEAT TECHNOLOGY

Automotive Parts

Construction Machine Parts

Machine Tool Parts

General Industrial Machine Parts

Surface Heat Treatment

InductionHardening

Page 20: INDUCTION HEATING EQUIPMENT 高周波誘導加熱 …유도가열에 있어서 가열코일과 피가열물(금속)의 관계는 변압기에 있어서 1,2차 코일의 관계와 같다.

19 _ PRODUCTS

Polisher & Mounting press Micro vickers testing machine

Computer Controlled Heat Treatment

Transistor Inverters

Quenching Coolant Control SystemCooling Water SystemHardening & Tempering Equipment

Power Supply

Utility

Computer Control

Machine

Induction Heating System

EXAMPLES