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  • 7/28/2019 Merc Elecs

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  • 7/28/2019 Merc Elecs

    2/324F-0 - WIRING DIAGRAMS 90-823224--2 796

    Table of ContentsPage

    Wiring Colors for MerCruiser 4F-1. . . . . . . . . . . . . . .Engine 4F-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    MCM (Stern Drive) 4F-2. . . . . . . . . . . . . . . . . . . . .MIE (Inboard) Models 4F-10. . . . . . . . . . . . . . . . .

    Quicksilver Instrumentation 4F-13. . . . . . . . . . . . . . .MCM (Stern Drive) 4F-13. . . . . . . . . . . . . . . . . . . .MIE (Inboard) 4F-16. . . . . . . . . . . . . . . . . . . . . . . .Dual Station Wiring (Using a Neutral SafetySwitch in Only One Remote Control) 4F-18. . . .Dual Station Wiring (Using A Neutral SafetySwitch In Both Remote Controls) 4F-19. . . . . . .Dual Station Wiring (Using a Neutral SafetySwitch in Engine Wiring Harness) 4F-20. . . . . . .Multi-Port Injection Wiring Diagram(Chart 1 Of 4) 4F-21. . . . . . . . . . . . . . . . . . . . . . . .

    Multi-Port Injection Wiring Diagram(Chart 2 Of 4) 4F-22. . . . . . . . . . . . . . . . . . . . . . . .

    Multi-Port Injection Wiring Diagram(Chart 3 Of 4) 4F-23. . . . . . . . . . . . . . . . . . . . . . . .

    Multi-Port Injection Wiring Diagram(Chart 4 Of 4) 4F-24. . . . . . . . . . . . . . . . . . . . . . . .

    Throttle Body Injection Wiring Diagram(Chart 1 Of 4) 4F-25. . . . . . . . . . . . . . . . . . . . . . . .

    Throttle Body Injection Wiring Diagram(Chart 2 Of 4) 4F-26. . . . . . . . . . . . . . . . . . . . . . . .

    Throttle Body Injection Wiring Diagram(Chart 3 Of 4) 4F-27. . . . . . . . . . . . . . . . . . . . . . . .

    Throttle Body Injection Wiring Diagram(Chart 4 Of 4) 4F-28. . . . . . . . . . . . . . . . . . . . . . . .

    Index

  • 7/28/2019 Merc Elecs

    3/32WIRING DIAGRAMS - 4F90-823224--2 796

    Wiring Colors for MerCruiser

    NOTE:Color codes listed below DO NOT apply to fuel injection system harnesses.

    BIA COLOR CODE AND ABBREVIATIONS WHERE USED

    BLACK (BLK) All Grounds

    BROWN (BLU) Reference Electrode - MerCathode

    ORANGE (ORN) Anode Electrode-MerCathode

    LT. BLUE/WHITE (LT BLU/WHT) Trim - Up Switch

    GRAY (GRY) Tachometer Signal

    GREEN/WHITE (GRN/WHT) Trim - Down Switch

    TAN (TAN) Water Temperature Sender to Gauge

    LIGHT BLUE (LIT BLU) Oil Pressure Sender to Gauge

    PINK (PNK) Fuel Gauge Sender to Gauge

    BROWN/WHITE (BRN/WHT) Trim Sender to Trim Gauge

    PURPLE/WHITE (PUR/WHT) Trim - Trailer Switch

    RED (RED) Unprotected Wires from Battery

    RED/PURPLE (RED/PUR) Protected (Fused) Wires from Battery

    RED/PURPLE (RED/PUR) Protected (+12V) to Trim Panel

    ORANGE (ORN) Alternator Output

    PURPLE/YELLOW (PUR/YEL) Ballast Bypass

    PURPLE (PUR) Ignition Switch (+12V)

    YELLOW/RED (YEL/RED)Starter Switch to Starter Solenoid to Neutral StartSwitch

    Index

  • 7/28/2019 Merc Elecs

    4/324F-2 - WIRING DIAGRAMS 90-823224--2 796

    Engine

    MCM (Stern Drive)

    THUNDERBOLT IV WITH IGNITION MODULE MOUNTED ON EXHAUST ELBOW

    50844

    2

    3

    1

    1

    2

    3

    4

    5

    6

    12

    3

    1

    2

    3 3

    A - Ignition And Choke System

    1 - Distributor2 - Ignition Module3 - Ignition Coil

    B - Starting And Charging System

    1 - Alternator2 - Ground Stud3 - Battery4 - Starter Motor5 - Circuit Breaker6 - Starter Slave Solenoid

    C - Audio Warning System

    1 - Oil Pressure Sender2 - Water Temperature Sender3 - Trim Sender

    D - Instrumentation System

    1 - Water Temperature2 - Oil Pressure Switch3 - Drive Unit Oil Bottle (Old And New Style)

    Index

  • 7/28/2019 Merc Elecs

    5/32WIRING DIAGRAMS - 4F90-823224--2 796

    THUNDERBOLT IV WITH IGNITION MODULE MOUNTED ON DISTRIBUTOR

    72936

    WHT/RED

    WHT/GRN

    GRY

    PUR

    1

    2

    1

    2

    3

    4

    5

    6

    12

    3

    1

    2

    3 3

    AA

    D

    B

    C

    A - Ignition And Choke System

    1 - Distributor With Ignition Module2 - Ignition Module3 - Ignition Coil

    B - Starting And Charging System

    1 - Alternator2 - Ground Stud3 - Battery4 - Starter Motor5 - Circuit Breaker6 - Starter Slave Solenoid

    C - Audio Warning System

    1 - Oil Pressure Sender2 - Water Temperature Sender3 - Trim Sender

    D - Instrumentation System

    1 - Water Temperature2 - Oil Pressure Switch3 - Drive Unit Oil Bottle (Old And New Style)

    Index

  • 7/28/2019 Merc Elecs

    6/324F-4 - WIRING DIAGRAMS 90-823224--2 796

    THUNDERBOLT V

    73996

    A

    56

    2

    1

    3

    4

    1

    2

    3

    4

    7

    13

    1

    2

    3

    A

    D

    2

    B

    C

    A - Ignition And Choke System1 - Distributor With Ignition Module2 - Timing Lead3 - Knock Sensor4 - Ignition Coil

    B - Starting And Charging System

    1 - Alternator2 - Electric Choke3 - Ground Stud4 - Battery5 - Starter Motor6 - Circuit Breaker7 - Starter Slave Solenoid

    C - Audio Warning System1 - Oil Pressure Sender2 - Water Temperature Sender3 - Trim Sender

    D - Instrumentation System

    1 - Water Temperature2 - Oil Pressure Switch3 - Drive Unit Oil Bottle (Old And New Style)

    Index

  • 7/28/2019 Merc Elecs

    7/32WIRING DIAGRAMS - 4F90-823224--2 796

    ALL MCM THROTTLE BODY / MULTI-PORT INJECTION STARTING AND CHARGING DIAGRAM

    7169

    1

    2

    3

    4

    5

    6

    1

    2

    3

    1

    22

    b

    c

    a

    dAA

    B

    C

    A - Charging And Starting System

    1 - Alternator

    2 - Ground Stud3 - Starter Motor4 - Battery5 - Circuit Breaker6 - Starter Slave Solenoid

    B - Audio Warning System / Power ReductionCircuit (Not Present On 1996 And Newer Models)

    1 - Oil Pressure2 - Drive Unit Oil Level Bottle (New And Old Style)

    C - Instrumentation System

    1 - Oil Pressure Sender

    2 - Water Temperature Sender3 - Trim Sender

    a - Positive (12V) Power Wire To Furl Injection SystemHarness

    b - Harness Connector To Fuel Injection System Harness

    c - Auxiliary Tachometer Lead

    d - 90 Amp. Fuse (DO NOT Remove)

    Index

  • 7/28/2019 Merc Elecs

    8/324F-6 - WIRING DIAGRAMS 90-823224--2 796

    ALL THROTTLE BODY / MULTI-PORT INJECTION INBOARD AND SKI ENGINES

    2

    b

    c

    a

    1

    3

    5

    4

    6

    12

    1

    2

    NOTE 1

    d

    AA

    B

    C

    NOTE 1: Taped back BROWN and BLACK wire may be used for an accessory. LOAD MUST NOT EXCEED 5AMPS

    A - Audio Warning System

    1 - Oil Pressure Switch2 - Transmission Fluid Temperature

    B - Instrumentation System

    1 - Oil Pressure Sender2 - Water Temperature Sender

    C - Charging And Starting System

    1 - Alternator2 - Ground Stud3 - Starter

    4 - Circuit Breaker5 - Starter Slave Solenoid6 - Neutral Safety Switch

    a - Positive (12V) Power Wire To Fuel Injection SystemHarness

    b - Harness Connector To Fuel Injection System Harness

    c - Auxiliary Tachometer Lead

    d - 90 Amp. System Fuse

    Index

  • 7/28/2019 Merc Elecs

    9/32WIRING DIAGRAMS - 4F90-823224--2 796

    MCM 7.4LX / MIE 7.4L THROTTLE BODY INJECTION

    75001

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    1

    12

    13

    14

    15

    16

    17

    18

    19

    NOTE 1

    Note: All BLACK Wires With A Ground Symbol Are Interconnected Within The Fuel Injection System Harnes

    NOTE 1: As a mid year (96-1/2) model change, the Throttle Body and Multi-Port Injection models have the layard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEwire to the Data Link Connector (DLC).

    1 - Fuel Pump2 - Throttle Body3 - Distributor4 - Coil5 - Electronic Spark Control (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Knock Sensor9 - Idle Air Control (IAC)10- Throttle Position (TP) Sensor

    11- Engine Coolant Temperature (ECT) Sensor12- Electronic Control Module (ECM)13- Fuel Pump Relay14- Ignition/System Relay15- Fuse (15 Amp) Fuel Pump16- Fuse (15 Amp) ECM/DLC/Battery17- Fuse (10 Amp) ECM/Injector/Ignition/Knock Module18- Harness Connector To Starting/Charging Harness19- Positive (+) Power Wire To Engine Circuit Breaker

    Index

  • 7/28/2019 Merc Elecs

    10/324F-8 - WIRING DIAGRAMS 90-823224--2 796

    7.4L / 7.4LX / 454 / 502 MULTI-PORT MAGNUM ENGINE DIAGRAM MODELS WITH VST

    71692

    1

    2

    3

    4

    5

    6

    7

    8

    9

    1011

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    NOTE 1

    NOTE 1: As a mid year (96-1/2) model change, the Throttle Body and Multi Port Injection models have the lan-yard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YELwire to the Data Link Connector (DLC).

    NOTE 2: All BLACK wires with a ground symbol are interconnected within the fuel injection system harness.

    1 - Vapor Separator Tank2 - Throttle Body3 - Distributor4 - Coil5 - Knock Sensor (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Intake Air Temperature (IAT) Sensor9 - Knock Sensor (KS)10- Idle Air Control (IAC)11- Throttle Positive Sensor (TP)

    12- Engine Coolant Temperature (ECT) Sensor13- Electronic Control Module (ECM) Sensor14- Fuel Pump Relay15- Ignition Relay16- Fuel Pump Relay (15 Amp)17- Injector Fuse 15 Amp.) ECM, DLC, Battery18- ECM Fuse (10 Amp.) ECM, Ignition, Injectors, Knock Sen-

    sor Module19- Harness Connector To Starting / Charging Harness20- Harness Connector To Lanyard Stop Switch (Optional)21- Harness Connector For Dual Engine Data Link Cable22- Positive (+) Power Wire To Engine Circuit Breaker

    Index

  • 7/28/2019 Merc Elecs

    11/32WIRING DIAGRAMS - 4F90-823224--2 796

    7.4L / 7.4LX / 454 / 502 MULTI-PORT MAGNUM ENGINE DIAGRAM MODELS WITH COOL FUELSYSTEM

    7514

    1

    2

    3

    4

    5

    6

    7

    8

    910

    11

    12

    13

    14

    15

    16

    17

    18

    19

    NOTE:All BLACK wires with a ground symbol are interconnected within the EFI system harness.

    1 - Fuel Pump2 - Throttle Body3 - Distributor4 - Coil5 - Electronic Spark Control (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Knock Sensor9 - Idle Air Control (IAC)10- Throttle Position (TP) Sensor

    11- Engine Coolant Temperature (ECT) Sensor12- Electronic Control Module (ECM)13- Fuel Pump Relay14- Ignition/System Relay15- Fuse (15 Amp) Fuel Pump16- Fuse (15 Amp) ECM/DLC/Battery17- Fuse (10 Amp) ECM/Injector/Ignition/Knock Module18- Harness Connector To Starting/Charging Harness19- Positive (+) Power Wire To Engine Circuit Breaker

    Index

  • 7/28/2019 Merc Elecs

    12/324F-10 - WIRING DIAGRAMS 90-823224--2 796

    MIE (Inboard) Models

    THUNDERBOLT IV WITH IGNITION MODULE MOUNTED ON EXHAUST ELBOW

    50773

    A

    B

    C

    D

    1

    2

    3

    1

    2

    3

    4

    5

    6

    7

    1

    NOTE2

    1

    2 3

    NOTE:Taped Back BROWN-WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS.

    A - Ignition And Choke System

    1 - Distributor2 - Ignition Module3 - Ignition Coil

    B - Starting And Charging System

    1 - Alternator2 - Ground Stud3 - Battery4 - Starter Motor5 - Circuit Breaker6 - Neutral Start Safety Switch7 - Starter Slave Solenoid

    C - Audio Warning System

    1 - Water Temperature2 - Oil Pressure3 - Transmission Fluid Temperature

    D - Instrumentation System

    1 - Oil Pressure Sender2 - Water Temperature Sender

    Index

  • 7/28/2019 Merc Elecs

    13/32WIRING DIAGRAMS - 4F-190-823224--2 796

    THUNDERBOLT IV IGNITION MODULE MOUNTED ON DISTRIBUTOR

    72937

    WHT/RED

    WHT/GRN

    GRY

    PUR

    1

    2

    3

    1

    2

    3

    45

    6

    7

    1

    B

    D

    NOTE

    1

    2

    2

    AA C

    NOTE:Taped Back BROWN-WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMP

    A - Ignition And Choke System

    1 - Distributor2 - Ignition Module3 - Ignition Coil

    B - Starting And Charging System

    1 - Alternator2 - Ground Stud3 - Battery4 - Starter Motor5 - Circuit Breaker6 - Neutral Start Safety Switch7 - Starter Slave Solenoid

    C - Audio Warning System

    1 - Water Temperature2 - Oil Pressure3 - Transmission Fluid Temperature

    D - Instrumentation System

    1 - Oil Pressure Sender2 - Water Temperature Sender

    Index

  • 7/28/2019 Merc Elecs

    14/324F-12 - WIRING DIAGRAMS 90-823224--2 796

    THUNDERBOLT V

    74160

    A

    B

    C

    D

    NOTE

    1

    2

    3

    4

    1

    2 3

    4

    5

    6

    7

    8

    1

    2

    3

    1

    2

    NOTE:Taped Back BROWN-WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS.

    A - Ignition And Choke System

    1 - Distributor With Ignition Module2 - Timing Lead3 - Knock Sensor4 - Ignition Coil

    B - Starting And Charging System

    1 - Alternator2 - Electric Choke3 - Ground Stud4 - Battery5 - Starter Motor6 - Circuit Breaker7 - Starter Slave Solenoid8 - Neutral Start Safety Switch

    C - Audio Warning System

    1 - Water Temperature Sender2 - Oil Pressure Sender3 - Transmission Fluid Temperature

    D - Instrumentation System

    1 - Water Temperature2 - Oil Pressure Switch

    Index

  • 7/28/2019 Merc Elecs

    15/32WIRING DIAGRAMS - 4F-190-823224--2 796

    Quicksilver Instrumentation

    MCM (Stern Drive)

    EARLIER STYLE CONTROL AND AUDIO WARNING BUZZER

    72938

    1

    2 3 4 5

    6

    7

    8

    NOTES 1 & 2

    Refer to gauge manufacturers instructions for specific connections.

    NOTE 1: Connect wires together with screw and hex nut. Apply Liquid Neoprene to connection and slide rubbsleeve over connection.

    NOTE 2: Power for a fused accessory panel may be taken from this connection. Load MUST NOT exceed 35-4amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) haness wire connected to it.

    1 - Audio Warning Buzzer (If So Equipped)2 - Tachometer3 - Oil Pressure4 - Water Temperature

    5 - Battery Meter6 - Ignition Switch7 - Trim Indicator8 - 20 Amp. Fuse

    Index

  • 7/28/2019 Merc Elecs

    16/324F-14 - WIRING DIAGRAMS 90-823224--2 796

    454/502 MAGNUM MULTI-PORT INJECTION WITH EARLIER STYLE CONTROLS AND AUDIOWARNING BUZZER

    71695

    1

    23 4 5

    6 78

    NOTES 1 & 2

    Refer to gauge manufacturers instructions for specific connections.

    NOTE 1: Connect wires together with screw and hex nut. Apply Liquid Neoprene to connection and slide rubbersleeve over connection.

    NOTE 2: Power for a fused accessory panel may be taken from this connection. Load MUST NOT exceed 40amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) har-ness wire connected to it.

    1 - Audio Warning Buzzer (If Equipped)2 - Tachometer3 - Oil Pressure4 - Water Temperature

    5 - Battery Meter6 - Ignition Switch7 - Trim Indicator8 - 20 Amp. Fuse

    Index

  • 7/28/2019 Merc Elecs

    17/32WIRING DIAGRAMS - 4F-190-823224--2 796

    LATER STYLE CONTROLS AND AUDIO WARNING BUZZER

    NOTE 1

    NOTE 1

    NOTE 1

    NOTE 2

    74046

    1

    23 4 5

    67

    8

    Refer to gauge manufacturers instructions for specific connections.

    NOTE 1: Connect wires together with screw and hex nut. Apply Liquid Neoprene to connection and slide rubbsleeve over connection.

    NOTE 2: Power for a fused accessory panel may be taken from this connection. Load MUST NOT exceed 4amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) haness wire connected to it.

    1 - Audio Warning Buzzer (If Equipped)2 - Tachometer3 - Oil Pressure4 - Water Temperature

    5 - Battery Meter6 - Ignition Switch7 - Trim Indicator8 - 20 Amp. Fuse

    Index

  • 7/28/2019 Merc Elecs

    18/324F-16 - WIRING DIAGRAMS 90-823224--2 796

    MIE (Inboard)

    EARLIER STYLE AUDIO WARNING BUZZER

    72939

    BS

    I

    1

    23 4 5

    6 7

    Refer to gauge manufacturers instructions for specific connections.

    NOTE 1: Connect wires together with screw and hex nut. Apply Liquid Neoprene to connection and slide rubbersleeve over connection.

    NOTE 2: Power for a fused accessory panel may be taken from this connection. Load MUST NOT exceed 40amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) har-ness wire connected to it.

    1 - Audio Warning Buzzer (If So Equipped)2 - Tachometer3 - Oil Pressure4 - Water Temperature

    5 - Battery Meter6 - Ignition Switch7 - 20 Amp. Fuse

    Index

  • 7/28/2019 Merc Elecs

    19/32WIRING DIAGRAMS - 4F-190-823224--2 796

    LATER STYLE AUDIO WARNING BUZZER

    74274

    B

    SI

    1

    2

    3 4 5

    6

    8

    7

    Refer to gauge manufacturers instructions for specific connections.

    NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection anslide rubber sleeve over connection.

    NOTE 2: Power for a second fused accessory panel may be taken from this connection. Load MUST NOT eceed 35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLAC(ground) harness wire connected to it.

    1 - Audio Warning Buzzer (If So Equipped)2 - Tachometer3 - Oil Pressure4 - Water Temperature

    5 - Battery Meter6 - Ignition Switch7 - To 12 Volt Source (PURPLE Wire Connection)8 - 20 Amp. Fuse

    Index

  • 7/28/2019 Merc Elecs

    20/324F-18 - WIRING DIAGRAMS 90-823224--2 796

    Dual Station Wiring (Using a Neutral Safety Switch in Only One RemoteControl)

    72940

    BRN/WHT

    PUR

    GRY

    BLK

    YEL/RED

    NOTE 3

    PUR

    PUR

    GRY

    BLK

    BLK

    LT.BLU

    BLK

    PUR

    TAN

    PUR

    BLK

    RED/PUR

    PURPUR

    GRY B

    LK

    BLK

    PUR

    LT.BLU

    BLK

    PUR

    TAN

    RED/PUR

    PUR

    BLK NOTE 2

    NOTE 3

    NOTE 1

    YEL/RED

    YEL/RED

    NOTE 3

    NOTE 3

    BRN/WHTNOTE 1

    YEL/RED

    YEL/RED

    YEL/RED

    BS

    I

    SEND SEND SEND

    LT

    LT

    LT

    LT

    SW

    12V12V 12V 12V

    GND

    UNSW

    SIG

    GND GND GND

    SEND SEND SEND

    LT

    LT

    LT

    LT

    SW

    12V12V 12V 12V

    GND

    UNSW

    SIG

    GND GND GND

    34 51

    2

    A

    B

    1 2 3 4 5

    6

    7

    RED/PUR

    NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with Mer-Cruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiserInboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes).

    NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary

    station and secondary station MUST NOT exceed 35 amperes.

    NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.

    B - Secondary Station

    1 - Start - Stop Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter

    B - Primary Station

    1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter

    Index

  • 7/28/2019 Merc Elecs

    21/32WIRING DIAGRAMS - 4F-190-823224--2 796

    Dual Station Wiring (Using A Neutral Safety Switch In Both Remote Controls)

    729

    BRN/WHT

    PUR

    GRY

    BLK

    YEL/RED

    NOTE 3

    PUR

    PUR

    GRY

    BLK

    BLK

    LT.BLU

    BLK

    PUR

    TAN

    PUR

    BLK

    RED/PUR

    ORN

    PURPUR

    GRY

    BLK

    BLK

    PUR

    LT.BLU

    BLK

    PUR

    TAN

    RED/PUR

    PUR

    BLK NOTE 2

    NOTE 3

    NOTE 1

    YEL/RED

    YEL/RED

    NOTE 3 BRN/WHTNOTE 1

    YEL/RED

    YEL/RED

    YEL/REDNOTE 3

    NOTE 3

    YEL/RED

    SEND SEND SEND

    LT

    LT

    LT

    LT

    SW

    12V12V 12V 12V

    GND

    UNSW

    SIG

    GND GND GND

    BS

    I

    SEND SEND SEND

    LT

    LT

    LT

    LT

    SW

    12V12V 12V 12V

    GND

    UNSW

    SIG

    GND GND GND

    3 4 51 2

    12

    3 4 5

    7

    6

    YEL/RED

    A

    B

    RED/PUR

    NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MeCruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruisInboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes

    NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the prima

    station and secondary station MUST NOT exceed 35 amperes.NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection anslide rubber sleeve over connection.

    A - Secondary Station

    1 - Start - Stop Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter

    B - Primary Station

    1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - To Engine7 - 20 Ampere Fuse

    Index

  • 7/28/2019 Merc Elecs

    22/324F-20 - WIRING DIAGRAMS 90-823224--2 796

    Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness)

    72942

    BRN/WHT

    PUR

    GRY

    BLK

    YEL/RED

    NOTE 3

    PUR

    PUR

    GRY

    BLK

    BLK

    LT.BLU

    BLK

    PUR

    TAN

    PUR

    BLK

    RED/PUR

    PUR PUR

    GRY

    BLK

    BLK

    PUR

    LT.BLU

    BLK

    PUR

    TAN

    RED/PUR

    PUR

    BLK NOTE 2

    NOTE 3

    NOTE 1

    YEL/RED

    YEL/RED

    NOTE 3

    NOTE 3BRN/WHTNOTE 1

    YEL/RED

    YEL/RED

    SEND SEND SEND

    LT

    LT

    LT

    LT

    SW

    12V12V 12V 12V

    GND

    UNSW

    SIG

    GND GND GND

    BS

    I

    SEND SEND SEND

    LT

    LT

    LT

    LT

    SW

    12V12V 12V 12V

    GND

    UNSW

    SIG

    GND GND GND

    3 4 51 2

    12

    3 4 5

    7

    6

    A

    B

    RED/PUR

    NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with Mer-Cruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiserInboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes).

    NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary

    station and secondary station MUST NOT exceed 35 amperes.

    NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.

    A - Secondary Station

    1 - Start - Stop Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter

    B - Primary Station

    1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - To Engine7 - 20 Ampere Fuse

    Index

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    INJECTORS 2, 3, 5, 8

    INJECTORS 1, 4, 6, 7

    467 DK BLU

    15A

    15A

    87a 30 85 86 87

    IDLE AIRCONTROL(IAC) VALVE

    C

    B

    A

    DUAL ENGINE DATA LINK(MULTIPLE ENGINEAPPLICATION SOME MODELS)

    BLK

    916 YEL J1-5 MASTER/SLAVE

    461 ORN/BLK

    TO ECM/BATFUSE15A

    440 ORN

    441 BLU/WHT442 BLU/BLK

    443 GRN/WHT

    444 GRN/BLK

    10A

    MALFUNCTION INDICATOR LAM

    DK GRN

    DLC

    R

    BLK

    PORT FUEL JUMPER ISCONNECTED ONLY IN MPI

    APPLICATIONS

    SOME MODELSWILL HAVE THEDUAL ENGINEDATA LINKMOVED TO THEDLC

    916 YELBLK

    WIRING DIAGRAMS - 4F-290-823224--2 796

    Multi-Port Injection Wiring Diagram (Chart 1 Of 4)

    Index

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    (TP)

    ENGINE COOLANTTEMPERATURE

    (ECT) ENGINE COOL-ANTTEMPERATURE(ECT) SENSORSIGNAL

    INTAKE AIRTEMPERATURE

    (IAT)

    INTAKE AIR TEMPERATURE(IAT) SENSOR SIGNAL

    (THIS SENSOR IS NOT ON5.7L / 350 CID ENGINES)

    A

    B

    C

    4F-22 - WIRING DIAGRAMS 90-823224--2 796

    Multi-Port Injection Wiring Diagram (Chart 2 Of 4)

    Index

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    EST MODULE

    ELECTRONIC SPARK TIMING (EST)

    DIST. REFERENCE HIGH

    B A

    BYPASS

    DIST. REFERENCE LOW

    TO BUZZER

    TO IGN

    TO AUDIOWARNINGSWITCHES

    TO TACH

    TAN/BLU

    BLU/TAN

    PUR

    GRY

    3 PNK

    121TAN

    121

    WHT

    931BRN

    COOLANT OVERTEMP(TO BUZZER)

    LOW OIL PRESSURE/LOWI/O FLUID (TO BUZZER)

    J1-6 TO LOW OIL PRESSURE ANDGEAR LUBE SWITCHES ORTRANS. TEMPERATURE

    D

    C

    B

    A

    IGNITION CONTROL

    IC MODULE

    86

    430 PUR/WHT

    BRN

    WIRING DIAGRAMS - 4F-290-823224--2 796

    Multi-Port Injection Wiring Diagram (Chart 3 Of 4)

    Index

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    86

    85

    87

    ECM BAT FUSE/DLC 15A

    TO IGN COIL TERM B

    TO FUEL PUMP RELAY FUSE 15A

    TO INJECTORS

    10A

    B

    A

    BLK

    LANYARD STOPSWITCH CIRCUIT(OPTIONAL)

    SYSTEM/IGNITION RELAY

    TO DLC CONNECTOR

    KNOCKSENSOR (KS)MODULE

    KNOCKSENSOR (KS)

    439 PNK/BLK

    CONNECTOR NOT PRESENTON SOME MULTI-PORT MODELS

    4F-24 - WIRING DIAGRAMS 90-823224--2 796

    Multi-Port Injection Wiring Diagram (Chart 4 Of 4)

    Index

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    467 DK BLU

    15A

    15A

    87a 30 85 86 87

    IDLE AIRCONTROL(IAC) VALVE

    C

    B

    A

    DUAL ENGINE DATA LINK(MULTIPLE ENGINEAPPLICATION SOME MODELS)

    BLK

    916 YEL J1-5 MASTER/SLAVE

    461 ORN/BLK

    TO ECM/BATFUSE15A

    440 ORN

    441 BLU/WHT442 BLU/BLK

    443 GRN/WHT

    444 GRN/BLK

    10A

    MALFUNCTION INDICATOR LAM

    DK GRN

    DLC

    R

    BLK

    SOME MODELSWILL HAVE THEDUAL ENGINEDATA LINKMOVED TO THEDLC

    INJECTOR

    INJECTOR

    916 YELBLK

    WIRING DIAGRAMS - 4F-290-823224--2 796

    Throttle Body Injection Wiring Diagram (Chart 1 Of 4)

    Index

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    (TP)

    ENGINE COOL-ANTTEMPERATURE(ECT)

    ENGINE COOLANTTEMPERATURE (ECT)SENSOR SIGNAL

    A

    B

    C

    4F-26 - WIRING DIAGRAMS 90-823224--2 796

    Throttle Body Injection Wiring Diagram (Chart 2 Of 4)

    Index

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    EST MODULE

    ELECTRONIC SPARK TIMING (EST)

    DIST. REFERENCE HIGH

    B A

    BYPASS

    DIST. REFERENCE LOW

    TO BUZZER

    TO IGN

    TO AUDIOWARNINGSWITCHES

    TO TACH

    TAN/BLU

    BLU/TAN

    PUR

    GRY

    3 PNK

    121TAN

    121

    WHT

    931BRN

    COOLANT OVER-TEMP (TO BUZZER)

    LOW OIL PRESSURE/LOWI/O FLUID (TO BUZZER)

    J1-6 TO LOW OIL PRESSURE ANDGEAR LUBE SWITCHES ORTRANS. TEMPERATURE

    D

    C

    B

    A

    IGNITION CONTROL

    IC MODULE

    86

    430 PUR/WHT

    BRN

    WIRING DIAGRAMS - 4F-290-823224--2 796

    Throttle Body Injection Wiring Diagram (Chart 3 Of 4)

    Index

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    86

    85

    87

    ECM BAT FUSE/DLC 15A

    TO IGN COIL TERM B

    TO FUEL PUMP RELAY FUSE 15A

    TO INJECTORS

    10A

    B

    A

    BLK

    LANYARD STOPSWITCH CIRCUIT(OPTIONAL)

    SYSTEM/IGNITION RELAY

    TO DLC CONNECTOR

    KNOCKSENSOR (KS)MODULE

    KNOCKSENSOR (KS)

    439 PNK/BLK

    CONNECTOR NOT PRESENTON SOME EFI MODELS

    4F-28 - WIRING DIAGRAMS 90-823224--2 796

    Throttle Body Injection Wiring Diagram (Chart 4 Of 4)

    Index

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    THIS PAGE IS INTENTIONALLY BLANK TOALLOW FOR CORRECTIONS OR ADDITIONS

    AT A LATER DATE

    WIRING DIAGRAMS - 4F-290-823224--2 796

    Index

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    THIS PAGE IS INTENTIONALLY BLANK TOALLOW FOR CORRECTIONS OR ADDITIONS

    AT A LATER DATE