Frankl Et Al 2010

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  • 8/18/2019 Frankl Et Al 2010

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    Editor’s quick points

    n  This paper describes the structural behavior of precast,prestressed concrete sandwich wall panels reinforced with a

    carbon-fiber-reinforced polymer (CFRP) shear grid to achieve

    composite action.

    n  Use of CFRP as a shear transfer mechanism was intended to

    increase thermal insulation efficiency, enhance service life, and

    increase overall structural capacity

    n  Test results of the experimental program were compared with

    theoretical predictions of fully composite and noncomposite

    actions to evaluate the percent composite action and to assess

    the optimum panel configuration.

    Behavior

    of precast,

    prestressed

    concrete

    sandwich

    wall panels

    reinforced

    with CFRP

    shear gridBernard A. Frankl,Gregory W. Lucier, Tarek K. Hassan,and Sami H. Rizkalla

    Precast, prestressed concrete sandwich wall panels are

    typically used for building envelopes. Such panels con-sist of two outer layers of precast, prestressed concrete

    separated by an inner layer of insulation. The panels can

    support gravity loads from floors or roofs, resist normal

    or transverse lateral wind loads, insulate a structure, and

    provide interior and exterior finished wall surfaces. Typical

    panels are fabricated with heights up to 45 ft (14 m) and

    with widths up to 12 ft (3.7 m). Concrete wythe thick-

    nesses range from 2 in. to 6 in. (50 mm to 150 mm) with

    overall panel thicknesses ranging from 5 in. to 12 in. (130

    mm to 300 mm).

    Precast, prestressed concrete sandwich wall panels maybe designed as noncomposite, partially composite, or fully

    composite. Defining and designing for a partial degree of

    composite action can significantly increase the structural

    efficiency and reduce both initial and life-cycle costs of

    a panel, compared with the fully noncomposite case. The

    degree of composite action depends on the nature of the

    connections between the two concrete wythes. Commonly

    used shear transfer connectors include wire trusses, bent

    wires, and solid zones of concrete penetrating the insula-

    tion wythe (Fig. 1). Increasing the degree of composite ac-

    tion between wythes increases the structural capacity of a

    given panel, making it more structurally efficient. However,

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    Lee and Pessiki found that a three-wythe panel with stag-

    gered longitudinal solid concrete zones exhibits behavior

    similar to that of a fully composite panel.6 They also

    observed that transfer of the prestressing force induced

    cracks in the concrete wythes parallel to the prestress-

    ing strands. A finite-element analysis was conducted to

    investigate the prestressing forces during release. Results

    of the analysis showed that modeling the concrete and the

    insulation with solid block elements provided results close

    to the measured values.

    Salmon et al.7 introduced the use of fiber-reinforcedpolymer (FRP) bars formed in a truss orientation in place

    of metal wire trusses. Test results showed that the use

    of FRP achieved a high level of composite action and

    provided thermal benefits similar to noncomposite precast,

    prestressed concrete sandwich wall panels. Following the

    same concept, a carbon-fiber-reinforced polymer (CFRP)

    shear connection grid was used in the construction of pre-

    cast, prestressed concrete sandwich wall panels in 2003.8

    Because carbon fibers have a thermal conductivity that is

    about 14% that of steel, connecting concrete wythes with

    carbon grid allows a panel to develop composite structuralaction without thermal bridges. Therefore, the insulating

    value of the panel is maintained.1 The grid was oriented di-

    agonally between the concrete wythes, normal to the wall

    surface, allowing a truss mechanism to develop.

    This paper describes the behavior of six full-scale precast,

    prestressed concrete sandwich wall panels. The panels

    were composed of two outer precast, prestressed concrete

    wythes and an internal layer of insulation with shear grid

    reinforcement placed through the core into each concrete

    wythe. The various parameters considered in the current

    study included the type of insulation, presence of solid

    traditional composite shear connections have the nega-

    tive consequence of thermally bridging the two concrete

    wythes, thus decreasing the thermal efficiency.

    Wall panels were first introduced during the 1960s as

    double-tee sandwich panels.1 Solid concrete zones were

    used between the double-tee and the inner concrete wythe

    to develop composite action. Double-tee sandwich panels

    provided a robust structural wall but sacrificed the poten-

    tial thermal savings. Flat concrete slabs were soon used in

    place of double-tees to reduce the thickness of the building

    envelope and to improve the aesthetics of a structure. Asin double-tee sandwich panels, composite action between

    the wythes of flat slab sandwich wall panels was often

    achieved through solid concrete zones.

    More recently, steel ties and wire trusses were introduced

    to replace solid concrete zones. Steel wythe connections

    improved the thermal performance of sandwich wall panels

    compared with solid concrete zones, but such ties still act

    as thermal bridges.1 Noncomposite panels were introduced

    in the 1980s and aimed at addressing the thermal deficien-

    cies created by steel ties. Noncomposite panels contain

    minimal shear connectors to substantially reduce thepotential for thermal bridging but sacrifice the structural

    efficiency of a composite structure.

    Despite their lower structural capacity, noncomposite

    panels became popular due to their thermal savings and

    architectural characteristics. The typical design method for

    precast, prestressed concrete sandwich wall panels often

    assumes noncomposite action.2 In practice, however, panels

    generally exhibit partially composite behavior. Test results

    by several researchers have shown that significant shear

    transfer occurs between the wythes.3–5

    Figure 1. Commonly used shear transfer connectors include wire trusses, bent wires, and solid zones of concrete penetrating the insulation core.

    Note: CFRP = carbon-fiber-reinforced polymer.

    Wire truss connector Bent wire connectors Solid concrete zone CFRP grid material sample CFRP grid shear transfer  mechanism in section cut

      from a tested pane

      (insulation removed)

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    (Fig. 2). All panels were 8 in. (200 mm) thick and consist-

    ed of three layers. Table 1 summarizes the configurationsof the tested panels.

    Panels EPS1, EPS2, XPS1, XPS3, and XPS4 consisted of

    two 2-in.-thick (50 mm) concrete wythes with a 4-in.-thick

    (100 mm) insulation layer in between. This arrangement

    was designated as a 2-4-2 panel configuration. One wythe

    of a 2-4-2 panel included two 2-in.-thick (50 mm) and

    24-in.-wide (610 mm) internal pilasters along the full

    height of each panel at 1 / 4 and3 / 4 widths (Fig. 3). The two

    pilasters were provided to carry axial loads from the two

    corbels located at the top of the inner panel face. Lifting

    anchors on the inner face were centered on the pilasters in2-4-2 panels, so these anchors did not bridge the concrete

    wythes. Two lifting anchors were also included on the

    top edge of each panel. These anchors spanned between

    concrete wythes. Panel XPS2 consisted of a 4-in.-thick

    (100 mm) concrete wythe, a 2-in. (50 mm) layer of insula-

    tion, and an outer 2-in. (50 mm) concrete wythe. Figure 4 

    shows this configuration, which was designated 4-2-2 with

    two corbels located at the top of the 4-in.-thick wythe. The

    4-2-2 panel was designed to carry the axial load through its

    thicker concrete wythe and therefore did not have internal

    pilasters.

    concrete zones, panel configuration, and shear grid rein-

    forcement ratio.

    The loading sequence for each panel was selected to simu-

    late the effect of service gravity and wind loads for a 50-

    year lifespan. Load and support conditions were designed

    to mimic field conditions. Test results from the experimen-

    tal program were compared with theoretical predictions

    to evaluate the percent composite action achieved by each

    tested panel.

    Experimental program

    Six precast, prestressed concrete sandwich wall panelswere designed and tested to evaluate their flexural response

    under combined vertical and lateral loads. The study

    included panels fabricated with two different insulation

    types: expanded polystyrene (EPS) insulation and extruded

    polystyrene (XPS) insulation. According to the manufac-

    turer, the selected EPS insulation had a nominal density of

    1 lb/ft3 (16 kg/m3) and a nominal compressive strength of

    13 psi (90 kPa). The selected XPS insulation had a nominal

    density of 1.8 lb/ft3 (29 kg/m3) and a nominal compressive

    strength of 25 psi (170 kPa).

    The panels were 20 ft tall × 12 ft wide (6.1 m × 3.7 m)

    Inner panel view during testing Outer panel view during testing

    Figure 2. The panels were 20 ft tall × 12 ft wide (6.1 m × 3.7 m).

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    CFRP shear grid was provided between the two concrete

    wythes to transfer the shear stresses across the insulation

    and to develop a composite action between the wythes.

    The CFRP grid was placed in strips running parallel to the

    longitudinal axis of each panel (Fig. 5). The CFRP strips

    were embedded 3 / 4 in. (19 mm) into each concrete wythe.

    All panels except XPS4 contained the same grid layout.

    Panel XPS4 contained an additional 30 ft (9.1 m) of shear

    grid. In addition to the CFRP grid, panel XPS1 contained

    Each concrete wythe was reinforced with a sheet of

    welded-wire reinforcement in the plane of the wythe and

    prestressed in the longitudinal direction by five 270 ksi

    (1860 MPa), low-relaxation prestressing strands. The

    diameters of the prestressing strands in the 2-in.-thick (50

    mm) and 4-in.-thick (100 mm) concrete wythes were 3 / 8 in.

    (10 mm) and 1 / 2 in. (13 mm), respectively. Figures 3 and 4

    show the strands used and their initial tension levels.

    Figure 3. The configuration and dimensions of 2-4-2 panels. Panel in photo cut to show cross section. Note: CFRP = carbon-fiber-reinforced polymer; WWR = welded-wirereinforcement.

    Table 1. Summary of experimental tests and results

    Panel

    identificationInsulation

    Wythe

    thicknesses, in.

    Solid

    zones

    Shear grid

    layout

    Concrete

    strength, psi

    Failure load

    (1.2D  + 0.5L r  +…)

    Service load

    deflection

    D  + L r  + W 

    EPS1 EPS 2-4-2 No Layout 1 7620 2.8W 120   h  /460

    EPS2 EPS 2-4-2 No Layout 1 7670 1.8W 150 (2.8W 120)   h  /500

    XPS1 XPS 2-4-2 Yes Layout 2 10,080 1.6W 120   h  /1480

    XPS2 XPS 4-2-2 No Layout 1 8790 3.2W 120   h  /755

    XPS3 XPS 2-4-2 No Layout 1 7670 0.7W 120 n.a.

    XPS4 XPS 2-4-2 No Layout 3 7340 1.8W 120   h  /700

    Note: D  = dead load; h  = height = 240 in.; L r  = roof live load; n.a. = not applicable; W  = wind load at a selected design wind speed; W 120 = 6.96 kip;

    W 150 = 10.56 kip. 1 in. = 25.4 mm; 1 kip = 4.448kN; 1 psi = 6.895 kPa.

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    10 discretely located solid concrete zones throughout the

    height and width of the panel (Fig. 5).

     Test setup

    All panels were tested in the laboratory using a steel testing

    frame that allowed for simultaneous application of gravity-

    and lateral loads (Fig. 2). Reverse-cyclic lateral loads were

    applied at a rate of 1 cycle per 10 sec (0.1 Hz) to simulate

    wind pressures. The testing frame consisted of one braced

    frame on each side of the panel to support an upper cross

    beam. This cross beam in turn provided the upper lateralsupport to the panel. The entire setup was anchored to the

    laboratory strong floor. A closed-loop hydraulic actuator,

    supported by a strong reaction wall, applied the lateral

    load.

    Each panel was simply supported in the testing frames at

    the top and bottom edges. The bottom of the panel was

    supported by a hinge, which restrained horizontal and

    vertical movements while allowing for rotation. The center

    of the hinge was located 1 in. (25 mm) below the bottom

    of each panel. The top of each panel was supported using a

    sliding pin connection that restrained horizontal motion but

    allowed for vertical movement and rotation. The center of

    the sliding pin was located 4 in. (100 mm) above the top of

    the panel.

    Vertical loads were applied to the top of each corbel by a

    hydraulic jack and cable (Fig. 2) to simulate the effects of

    a 60-ft-span (18.3 m) double-tee roof system. The jack was

    connected to an accumulator to maintain a constant axial

    load as the panel deformed. Lateral loads were applied by

    the actuator connected to a spreader beam system, which

    was used to push and pull the panel to simulate wind pres-

    sure and suction. Two loading tubes were provided at each¼-height of each panel, one on each wythe, to distribute

    the lateral load across the width of the panel. The lateral-

    loading mechanism included a vertical spreader beam

    that could shorten and elongate as the panel deformed to

    prevent the transfer of any unintended forces to the panel.

    Each panel was subjected to reverse-cyclic loading begin-

    ning at a level equivalent to 70% of the service load. The

    loading regime was selected using a Weibull distribution to

    simulate wind loads over a 50-year service life.9

    All panels were instrumented to measure lateral deflection,

    relative displacement between the two concrete wythes,

    Figure 4. The configuration in this drawing was designated as 4-2-2 with two corbels located at the top of the 4-in.-thick wythe. Panel cut to show cross section. Note:

    CFRP = carbon-fiber-reinforced polymer; WWR = welded-wire reinforcement. 1 in. = 25.4 mm; 1 ft = 0.305 m; 1 lb = 4.448 N.

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    surface strain of the concrete, and applied axial and lateral

    loads. The strain profile across the thickness of each panel

    was measured with four electrical-resistance strain gauges

    across the panel section at three locations along the height.

    Each panel was subjected to 3710 fully reversed lateral-

    load cycles at 45% of the factored lateral wind load, equiv-alent to 0.7W , with a factored axial load of 1.2 D + 0.5 Lr  in

    place, where W  is wind load, D is dead load, and Lr  is roof

    live load. The initial cycles were followed by 177 cycles at

    50% of the factored lateral wind load (0.8W ) with the fac-

    tored axial load applied. Subsequent individual cycles were

    applied at 60%, 80%, and 100% of the factored lateral

    wind load (1.0W , 1.3W , 1.6W ), all with the factored axial

    load applied. After completion of all lateral cycle loads in

    the presence of gravity load, the lateral load was increased

    in one direction only until failure.

    Results and discussion

    Lateral displacements

    Figure 6 depicts the measured lateral displacement at

    midheight for the different panels. In general, the measured

    lateral deflections due to the applied axial load only were

    found to depend on the thickness of the panel configuration

    (2-4-2 or 4-2-2) and also on the type and configuration of

    shear transfer mechanism used. Lateral deflection due to

    axial load alone was shown as the offset deflection at zero

    lateral-load level.

    The allowable displacement of h /360 (where h is the height

    of the panel) at service load level (as per the American

    Concrete Institute’s ACI 533R-93, Guide for Precast

    Concrete Wall Panels10) was compared with the measured

    values for the tested panels. The two EPS-insulation panels

    EPS1 and EPS2 behaved almost identically throughout the

    loading cycles. The panels’ stiffnesses remained constantto a lateral load of 15 kip (67 kN), or 2.2W 120 (where W 120 

    is the wind load at a wind speed of 120 mph), beyond

    which concrete cracking occurred, considerably reducing

    the stiffness (Fig. 6). Similar behavior was observed for

    XPS2. The behavior of panels XPS1 and XPS4 remained

    linear to a lateral load level of about 10 kip (44.5kN), or

    1.4W 120. Panel XPS3 failed prematurely at a lateral load

    level of 5 kip (22 kN).

    The maximum measured displacements at service-load lev-

    el for EPS1 and EPS2 were equivalent to h /460 and h /500,

    respectively. These service-level displacements were wellwithin the ACI 533R limit. Among the XPS-insulation

    panels, XPS1 experienced the least stiffness degradation

    with increased load cycles because of the presence of solid

    concrete zones connecting the inner and outer wythes. The

    maximum lateral displacement at service-load level for

    XPS1 was equivalent to h /1480.

    Panels XPS2 and XPS4 exhibited minimal lateral-load

    degradation. The measured lateral displacements for both

    panels did not increase noticeably throughout the fatigue

    cycles. The maximum lateral displacements at service-

    load level for XPS2 and XPS4 were equivalent to h /755

    Figure 5. Layout of CFRP shear grids. Note: CFRP = carbon-fiber-reinforced polymer. 1 in. = 25.4 mm; 1 ft = 0.305 m.

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    Figure 6. Measured lateral displacement at mid-height for the different panels.

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    XPS4 showed a clear reduction in composite action with

    increasing lateral load. A significant discontinuity in the

    strain at ultimate load was observed for these panels, indi-

    cating a partial composite behavior at ultimate.

    Failure modes

    The observed failure modes for EPS1, XPS1, and XPS2

    were localized at the tops of the panels in the corbel zones.

    Failure was characterized by a shear failure around the cor-bels extending down about 2 ft (600 mm). Figure 8 shows

    an example of these failures, which were accompanied by

    separation of the top of the panel. Panel EPS2 exhibited a

    flexural-shear failure across the width of the panel at about7 / 8 the panel’s height. Panels XPS3 and XPS4 exhibited a

    flexural-shear failure across the width of the panel at about7 / 8 the panel’s height along with a simultaneous top-of-

    panel separation.

    All panels with sufficient shear transfer mechanisms

    exhibited deflections well below the limiting value speci-

    fied by ACI 533R and sustained loads prior to failure inexcess of their factored design loads (Table 1). However,

    panel XPS3, which had a gap between the outer wythe and

    foam, failed prematurely prior to the service load with high

    deflections.

    Uniform design pressures for panels EPS1, XPS1, XPS2,

    XPS3, and XPS4 were assumed to be 29 lb/ft2 (1.4 kPa),

    corresponding to a design wind speed of 120 mph (193

    km/hr). Although designed for 29 lb/ft2 (1.4 kPa), EPS2

    was tested for an equivalent pressure of 44 lb/ft2 (2.1 kPa),

    corresponding to a design wind speed of 150 mph (241

    km/hr). Thus, the lateral fatigue loading on EPS2 was

    and h /700, respectively. Failure of panel XPS3 occurred

    before reaching the design service-load level. Test results

    suggested that the accumulated degradation for XPS3 was

    substantial compared with other panels. A gap between

    the outer concrete wythe and the foam, observed before

    testing, likely contributed to the premature failure. This

    gap measured about 1 / 4 in. (6 mm) and was visible along

    the majority of both 20 ft (6.1 m) panel sides. The gap was

    identified by the precast concrete producer after stripping

    the forms, but because the panel was intended for testing, itwas decided not to reject the piece.

    Strain profiles

    The strain profiles across the thickness of the panels were

    measured to determine the degree of composite action

    between the two concrete wythes. Figure 7 shows typical

    results recorded during the testing of the panels at ultimate

    load. For all panels, the inner wythe experienced com-

    pressive strains while the outer wythe experienced tensile

    strains under the effect of applied factored gravity loads.

    Test results showed that EPS-insulation panels EPS1 andEPS2 as well as XPS1 with solid concrete zones exhib-

    ited and maintained a high level of composite action until

    failure.

    The strain profile at ultimate load indicates that the neutral

    axes of these panels were located closer to the elastic cen-

    troid of the composite cross section rather than the elastic

    centroid of each individual wythe. The measured strains for

    XPS2 (4-2-2 configuration) indicated that each wythe acted

    independently in carrying the applied loads and the neutral

    axis was located within the thickness of each wythe. This

    behavior indicated noncomposite action. Panels XPS3 and

    Figure 7. Strain profile distribution for different panels at ultimate loads. Note: The negative (-) sign indicates compression. Note: 1 kip = 4.448 kN.

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     M cr  = cracking moment

     M a  = acting moment

     I g  = gross moment of inertia of the section

     I cr   = cracked transformed moment of inertia of the section

    Recent research findings by Bischoff and Scanlon have

    demonstrated that Eq. (2) is only applicable for flexural

    members with an I g /  I cr  ratio less than 3, which corresponds

    to beams or slabs with a steel reinforcing ratio greater than

    1%.12 It has been demonstrated that applying Eq. (2) tocross sections with an I g /  I cr  ratio greater than 3 consider-

    ably overestimates the member stiffness.11 Equation (3)

    is an alternative formulation of the effective moment of

    inertia that was proposed by Bischoff and Scanlon.11

     1

     I 

     M 

     M 

     I 

     I 

     I  I 

    1

    ef f 

    a

    cr 

    g

    cr 

    cr 

    g2  #=

    - -f p >   H   (3)

    The ratios of I g /  I cr  for the inner and outer wythes of thetested panels ranged from 20 to 183, which is significantly

    higher than the limiting value of 3 proposed by Bischoff

    and Scanlon.11 Figure 9 shows comparisons between the

    measured and predicted displacements for different panels

    using both approaches for the effective moment of inertia.

    For the theoretical fully composite case, applied loads and

    moments were assumed to act on the fully composite sec-

    tion. For the theoretical noncomposite case, it was assumed

    that the applied axial load was resisted by the inner wythe

    (with corbels) alone. Applied moments were assumed to

    be distributed to the inner and outer wythes depending on

    higher than the load used for the other panels.

     Analysis of sandwichwall panels

    To evaluate the degree of composite action for the panels,

    the measured lateral displacements were compared with the

    predicted values assuming both fully composite and fully

    noncomposite behaviors. The percentage of composite ac-

    tion k  was evaluated for all tested panels using Eq. (1).

      k   100exp

    noncomposite

    n on co mp os it e e rim en ta l

    compositeD D

    D D=

    -- a   k   (1)

    where

     ∆experimental  = measured displacement at a selected load level

     ∆composite  = corresponding theoretical displacement as-

    suming fully composite behavior

     ∆noncomposite = corresponding theoretical displacement as-

    suming fully noncomposite behavior

    To determine theoretical panel displacements beyond

    cracking, the effective moment of inertia I eff  was calcu-

    lated by Eq. (2) in accordance with ACI’s Building Code

     Requirements for Structural Concrete (ACI 318-05) and

    Commentary (ACI 318R-05).11

      1 I  M 

     M 

     M 

     M  I I I 

    ef f 

    a

    cr 

    a

    cr 

    g cr g

    33

    #= + -f fp pR

    T

    SSSS

    V

    X

    WWWW

      (2)

    where

    Figure 8. Typical observed failure modes for EPS1, XPS1, and XPS2.

      Corbel-zone shear failure on inner wythe Outer wythe cracking following top-of-panel separation at failure

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    for XPS2 was significantly lower than for other panels,the maximum displacement at service load level was still

    within the ACI 533R limitations. Panel XPS3 failed prior

    to reaching the combined axial and lateral service-load

    condition.

    Conclusion

    The flexural behaviors of six full-scale insulated precast,

    prestressed concrete sandwich wall panels were investi-

    gated. The panels were subjected to monotonic axial and

    reverse-cyclic lateral loading to simulate gravity and wind

    pressure loads, respectively. Based on the findings of this

    their individual stiffnesses.

    The distribution ratio was calculated using the average of

    their gross and cracked moments of inertia. The percentage

    of composite action was calculated for each panel under

    the combined axial and lateral service load, and Table 2 

    summarizes the results. In all calculations, a 20 ft (6.1 m)

    nominal span was assumed.

    The estimated composite action for EPS1, EPS2, XPS1,

    and XPS4 was nearly 100%. Panel XPS2 exhibited 18%

    composite action under the combined axial and lateral

    service load. Although the percent of composite action

    Figure 9. Load-lateral displacement behavior for the panels.

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    study, several conclusions were made:

    • Panel stiffness and deflections are significantly af-

    fected by the type and configuration of the shear

    transfer mechanism. Panel stiffness is also affected by

    the type of foam.

    • Values of percent composite action near 100% can be

    achieved with CFRP grid shear connections or with

    solid concrete zones.

    • Appropriate use of CFRP shear grid can provide an

    effective shear transfer mechanism in precast, pre-

    stressed concrete sandwich wall panels, as evidencedby the behavior of panels EPS1, EPS2, XPS2, and

    XPS4. All panels sustained loads in excess of their

    factored design loads and exhibited large deformations

    before failure. CFRP grid can provide the required

    composite action between wythes using either EPS or

    XPS foam.

    • Appropriate selection of the CFRP shear-grid quantity

    and configuration is critical to achieve optimal struc-

    tural performance of a panel. Proper quality control in

    production is especially important for composite wall

    panels.

    • For a given shear transfer mechanism, a higher percent

    composite action can be achieved using EPS insula-

    tion rather than XPS insulation. Use of XPS insulation

    requires an increase of the shear reinforcement ratio

    compared with EPS insulation.

     Acknowledgments

    The authors are grateful for the support of AltusGroup and

    the assistance provided by Harry Gleich of Metromont

    Corp. and Steve Brock of Gate Precast.

    Table 2. Percentage of composite action for different panels at service load level

    Panel

    identification

    Experimental

    displacement, in.

    Composite

    displacement, in.

    Noncomposite displacement, in.   k , %   k , %

    Bischoff formula

    for I eff  

    ACI 318 formula

    for I eff  

    Bischoff formula

    for I eff  

    ACI 318 formula

    for I eff  

    EPS1 0.21 0.200 39.6 6.70 100.0 99.8

    EPS2 0.24 0.200 39.6 6.70 99.9 99.4

    XPS1 0.14 0.087 28.8 2.20 99.8 97.6

    XPS2 0.46 0.089 0.5 0.50 17.7 17.7

    XPS3 n.a.* 0.087 n.a. n.a. n.a. n.a.

    XPS4 0.31 0.087 20.1 3.40 98.9 93.5

    *Specimen XPS3 failed at a lateral load level less than the design service load.

    Note: Composite displacements differ between EPS and XPS 2-4-2 panels due to different values for concrete elastic modulus. I eff   = effective moment

    of inertia; k  = percentage of composite action; n.a. = not applicable. 1 in. = 25.4 mm.

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    References

    • Gleich, H. 2007. New Carbon Fiber Reinforcement

    Advances Sandwich Wall Panels. Structure Magazine 

    (April): pp. 61–63.

    • PCI Committee on Precast Sandwich Wall Panels.

    1997. State-of-the-Art of Precast/Prestressed Sand-wich Wall Panels. PCI Journal, V. 42, No. 2 (March–

    April): pp. 92–134.

    • Pessiki, S., and A. Mlynarczyk. 2003. Experimental

    Evaluation of Composite Behavior of Precast Con-

    crete Sandwich Wall Panels. PCI Journal, V. 48, No. 2

    (March–April): pp. 54–71.

    • Bush, T. D., and G. L. Stine. 1994. Flexural Behavior

    of Composite Prestressed Sandwich Panels. PCI Jour-

    nal, V. 39, No. 2 (March–April): pp. 112–121.

    • Lee, B., and S. Pessiki. 2007. Design and Analysis of

    Precast, Prestressed Concrete Three-Wythe Sandwich

    Wall Panels. PCI Journal, V. 52, No. 4 (July–August):

    pp. 70–83.

    • Lee, B., and S. Pessiki. 2008. Experimental Evaluation

    of Precast, Prestressed Concrete, Three-Wythe Sand-

    wich Wall Panels. PCI Journal, V. 53, No. 2 (March–

    April): pp. 95–115.

    • Salmon, D. C., A. Einea, M. K. Tadros, and T. D.

    Culp. 1997. Full Scale Testing of Precast Concrete

    Sandwich Panels. ACI Structural Journal, V. 94, No. 4(July–August): pp. 354–362.

    • Frankl, B. 2008. Structural Behavior of Insulated Pre-

    cast Prestressed Concrete Sandwich Panels Reinforced

    with CFRP Grid. M.Sc. thesis. Department of Civil,

    Construction and Environmental Engineering, North

    Carolina State University, Raleigh, NC.

    • Xu, Y. L. 1995. Determination of Wind-Induced Fa-

    tigue Loading on Roof Cladding. Journal of Engineer-

    ing Mechanics, ASCE, V. 121, No. 9 (September): pp.

    956–963.

    • American Concrete Institute (ACI) Committee 533R.

    2004. Guide for Precast Concrete Wall Panels. ACI

    533R-93. Farmington Hills, MI: ACI.

    • ACI Committee 318. 2005. Building Code Require-

    ments for Structural Concrete (ACI 318-05) and

    Commentary (ACI 318R-05). Farmington Hills, MI:

    American Concrete Institute (ACI).

    • Bischoff, P. H., and A. Scanlon. 2007. Effective Mo-

    ment of Inertia for Calculating Deflections of Concrete

    Members Containing Steel Reinforcement and Fiber-

    Reinforced Polymer Reinforcement. ACI Structural

     Journal, V. 104, No. 1 (January): pp. 68–75.

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    Notation

     D  = dead load

    h  = height of the panel

     I cr   = cracked transformed moment of inertia of the

    section

     I eff   = effective moment of inertia

     I g  = gross moment of inertia of the section

    k   = percentage of composite action

     Lr   = roof live load

     M a  = acting moment

     M cr   = cracking moment

    W   = wind load

    W 120  = wind load at a wind speed of 120 mph

    W 150  = wind load at a wind speed of 150 mph

     ∆composite  = corresponding theoretical displacement as-

    suming fully composite behavior

     ∆experimental  = measured displacement at a selected load level

     ∆noncomposite = corresponding theoretical displacement as-

    suming fully noncomposite behavior

     About the authors

    Bernard A. Frankl graduated with

    his MS in civil engineering fromNorth Carolina State University in

    Raleigh, N.C., and now works for

    the South Dakota Department of

    Transportation.

    Gregory W. Lucier is the manager

    of the Constructed Facilities

    Laboratory at North Carolina

    State University.

    Tarek K. Hassan, PhD, is an

    associate professor for the

    Structural Engineering Depart-

    ment at the Faculty of Engineer-

    ing at Ain Shams University, and

    a senior structural engineer at Dar

    Al Handasa, Cairo, Egypt.

    Sami H. Rizkalla, PhD, P.Eng., is

    a Distinguished Professor of Civil,

    Construction and Environmental

    Engineering, director of the

    Constructed Facilities Laboratory,and director of the National

    Science Foundation Industry/ 

    University Cooperative Research Center at North

    Carolina State University.

    Synopsis

    This paper describes the structural behavior of precast,

    prestressed concrete sandwich wall panels reinforced

    with carbon-fiber-reinforced polymer (CFRP) sheargrid to achieve composite action. Use of CFRP as a

    shear transfer mechanism was intended to increase

    the thermal insulation efficiency, enhance the service

    life, and increase the overall structural capacities of the

    panels.

    This study included testing of six full-scale sandwichwall panels, each measuring 20 ft × 12 ft (6.1 m × 3.7

    m). The panels consisted of two outer prestressed con-

    crete wythes and an inner insulation wythe. The study

    included two types of insulation and several shear

    transfer mechanisms with different CFRP reinforce-

    ment ratios to examine the degree of composite action

    developed between the two concrete wythes.

    All panels were simultaneously subjected to applied

    gravity and lateral loads. Reverse-cyclic lateral loads

    simulated the effects of wind pressure and suction. All

    panels were subjected to approximately 4000 cycles

    of lateral loading with the presence of factored gravity

    load. Following each fatigue regime, the lateral loads

    were increased until failure was achieved. Test results

    of the experimental program were compared with theo-

    retical predictions of fully composite and noncompos-

    ite actions to evaluate the percent composite action and

    to assess the optimum panel configuration.

    Keywords

    Carbon-fiber-reinforced polymer, CFRP, composite,

    insulated wall panel, sandwich wall panel, shear grid.

    Review policy 

    This paper was reviewed in accordance with the

    Precast/Prestressed Concrete Institute’s peer-review

    process.

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