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    BITSPilaniPilani Campus Swapna Kulkarni

    Instrumentation And Control

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    Pressure Sensors(p>1 atmosphere)

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    FIGURE 5.30 A diaphragm is used in many pressure sensors.

    Displacement varies with pressure difference.

    Curtis JohnsonProcess Control Instrumentation Technology, 8e]

    Copyright 2006 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458

    All rights reserved.

    One common element used to convert pressure information

    into a physical displacement is the diaphragm (thin , flexiblepiece of metal).

    F=(p-p)A

    where A= diaphragm area in m

    p,p = pressure in N/ m

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    Bellows

    A bellows is another device much like thediaphragm that converts a pressure

    differential into a physical displacement,

    except that here the displacement is much

    more a straight-line expansion. The accordion-

    shaped sides of the bellows are made from

    thin metal. When there is a pressuredifference, a net force will exist on the flat,

    front surface of the bellows.

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    FIGURE 5.31 A bellows is another common method of converting

    pressure to displacement. Here an LVDT is used to convert the

    displacement tovoltage amplitude.

    Curtis JohnsonProcess Control Instrumentation Technology, 8e]

    Copyright 2006 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458

    All rights reserved.

    An LVDT can be connected to the bellows so that pressure

    measurement is converted directly form displacement to avoltage.

    In addition, the displacement and pressure are nearly linearlyrelated, and because the LVDT voltage is linear with

    displacement, the voltage and pressure are also linearly related.

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    FIGURE 5.32 The Bourdon tube is probably the most common

    pressure-to-displacement element.

    Curtis JohnsonProcess Control Instrumentation Technology, 8e]

    Copyright 2006 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458

    All rights reserved.

    A hard metal tube, usuallya type of bronze or brass, is

    flattened, and one end is

    closed off. The tube is then

    bent into a curve or arc,

    sometimes even a spiral.

    The open end is attachedto a header by which a

    pressure can be introduced

    to the inside of the tube .

    Tube straighten if Pin>PoutCurve if Pin

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    Electronic Conversions

    Many techniques are used to convert thedisplacements generated into electronic signals.

    The simplest technique is to use a mechanicallinkage connected to a potentiometer. In thisfashion, pressure is related to a resistancechange.

    Other methods of conversion employ straingauges directly on a diaphragm. LVDTs and other

    inductive devices are used to convert bellows orBourdon tube motions into proportionalelectrical signals.

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    FIGURE 5.33 A differential pressure (DP) cell measures

    pressure difference with a diaphragm. A feedback system

    minimizes actual diaphragmdeflection.

    Curtis JohnsonProcess Control Instrumentation Technology, 8e]

    Copyright 2006 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458

    All rights reserved.

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    Pressure sensors(p

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    Pirani Gauge

    This gauge determines the filamenttemperature through a measure of filament

    resistance.

    Filament excitation and resistancemeasurement are both performed with a

    bridge circuit.

    The response of resistance versus pressure ishighly nonlinear.

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    Thermocouple

    A second pressure transducer or gauge measuresfilament temperature using a thermocoupledirectly attached to the heated filament.

    In this case, ambient room temperature serves asa reference for the thermocouple, and thevoltage output, which is proportional to pressure,is highly nonlinear.

    Calibration of both Pirani and thermocouplegauges also depends on the type of gas for whichthe pressure is being measured.

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    Ionization Gauge

    This device is useful for the measurement ofvery low pressures from about 10-3 atm to

    10-13atm.

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    FIGURE 5.36 The ionization gauge is used to measure very low

    pressures, down to about 10-13atm.

    Curtis JohnsonProcess Control Instrumentation Technology, 8e]

    Copyright 2006 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458

    All rights reserved.

    This gauge employs electrons,usually from a heated

    filament, to ionize the gaswhose pressure is to be

    measured, and then measures

    the current flowing between

    two electrodes in the ionizedenvironment.

    The number of ions per unitvolume depends on the gas

    pressure, and hence the

    current also depends on gas

    pressure. This current is then

    monitored as an approximately

    linear indication of pressure.

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    Flow Sensors

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    Flow sensors

    The measurement and control of flow can besaid to be the very heart of process industries.Continuously operating manufacturing

    processes involve the movement of rawmaterials, products, and waste throughout theprocess. All such functions can be consideredflow, whether automobiles through an

    assembly line or methyl chloride through apipe. The methods of measurement of floware at least as varied as the industry.

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    Flow on three broad fronts-Solid, liquid andgas.

    As with pressure, we will find that flowinformation is often translated into an

    intermediate form, that is then measured

    using techniques developed for that form.

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    Solid Flow measurement

    A common solid-flow measurement occurswhen material in the form of small particles,such as crushed material or powder, is carried

    by a conveyor belt system or by some otherhost material. For example, if solid material issuspended in a liquid host, the combination iscalled a slurry, which is then pumped through

    pipes like a liquid. We will consider theconveyor system and leave slurry to be treatedas liquid flow.

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    Conveyor Flow Concepts

    For solid objects, the flow usually is describedby a specification of the mass or weight perunit time that is being transported by the

    conveyor system. The units will be in manyforms-for example, kg/min or lb/min. To makea measurement of flow, it is only necessary toweigh the quantity of material on some fixed

    length of conveyor system. Knowing the speedof the conveyor allows calculation of thematerial flow rate.

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    FIGURE 5.37 Conveyor system for illustrating solid-flow measurement.

    Curtis JohnsonProcess Control Instrumentation Technology, 8e]

    Copyright 2006 by Pearson Education, Inc.

    Upper Saddle River, New Jersey 07458

    All rights reserved.

    Q=(WR)/L

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    A mechanical valve controls that rate at whichmaterial can flow from the hopper onto the

    conveyor belt.

    The belt is driven by a motor system. Flow rate is measured by weighing the amount of

    material on a platform of length L at any instant.

    The conveyor belt slides over the platform, whichdeflects slightly due to the weight of material.

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    A load cell measures this deflection as anindication of weight. In this case, flow rate can becalculated from

    Q=(WR)/LWhere Q=flow(kg/min or lb/min)

    W= weight of material on section of length L(kg orlb)

    R=conveyor speed(m/min or ft/min)

    L=length of weighing platform(m or ft)

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    Another popular device for weightmeasurement of moving systems like this is an

    LVDT that measures the droop of the conveyor

    at the point of measurement because of thematerial that it carries.

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    Liquid Flow

    The conditions under which the flow occursand the vastly different types of material that

    flow result in a great many types of flow

    measurement methods.

    The basic ideas of liquid flow measurementwill be presented.

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    Flow units

    The units used to describe the flow measured canbe of several types , depending on how thespecific process needs the information. The mostcommon descriptions are the following:

    Volume flow rate: Expressed as a volumedelivered per unit time. Typical units aregals/min, m3/h, or ft3/h (1 gas=231in)

    Flow velocity: Expressed as the distance the liquidtravels in the carrier per unit time. Typical unitsare m/min. This is related to the volume flow rateby

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    V=Q/A

    where V=flow velocity

    Q= volume flow rateA=cross-sectional area of flow carrier(pipe, and

    so on)

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    Mass or weight flow rate: Expressed as mass orweight flowing per unit time. Typical units are

    kg/h. This is related to the volume flow rate by

    F=Q

    where

    F= mass or weight flow rate

    =mass density or weight density

    Q=volume flow rate

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    Pipe Flow Principles

    The flow rate of liquids in pipes is determinedprimarily by the pressure that is forcing the

    liquid through the pipe. The concept of

    pressure head, or simply head, is often usedto describe this pressure, because it is easy to

    relate the forcing pressure to that produced

    by a depth of liquid in a tank from which thepipe exists.

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    Restriction Flow Sensors

    One of the most common methods of measuringthe flow of liquids in pipes is by introducing arestriction in the pipe and measuring thepressure drop that results across the restriction.

    When such a restriction is placed in the pipe, thevelocity of the fluid through the restrictionincreases, and the pressure in the restrictiondecreases. We find that there is a relationship

    between the pressure drop and the rate of flowsuch that, as the flow increase, the pressuredrops.

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    In particular, one can find an equation of the formQ=K

    where

    Q=volume flow rate

    K=a constant for the pipe and liquid type

    = drop in pressure across the restriction

    The constant, K, depends on many factors, includingthe type of liquid, size of pipe, velocity of flow ,

    temperature, and so on. The type of restrictionemployed also will change the value of the constantused in this equation.

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    Pitot Tube

    The pitot tube is a common way to measureflow rate at a particular point in a flowing

    fluid(liquid or gas).

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    The principle is that the fluid willbe brought to rest in the tube,and therefore its pressure will be

    the sum of the static fluidpressure plus the effectivepressure of the flow.

    The pressure in the pitot tube ismeasured in differential to the

    static pressure of the flowing fluidin the same vicinity as the tube.

    This differential pressure will beproportional to the square root ofthe flow rate. The flow rate in a

    pipe varies across the pipe, so thepitot tube determines the flowrate only at the point of insertion.

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    Obstruction Flow Sensor

    Another type of flow sensor operates by theeffect of flow on an obstruction placed in the

    flow stream.

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    In a rotameter , the obstruction isa float that rises in a verticaltapered column.

    The lifting force, and thus thedistance to which the float rises in

    the column, is proportional to theflow rate.

    The lifting force is produced bythe differential pressure that exists

    across the float, because it is arestriction in the flow.

    This type of sensor is used forboth liquids and gases.

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    A Moving Vane

    A moving vane flow meter hasa vane target immersed in theflow region, which is rotatedout of the flow as the flow

    velocity increases. The angle ofthe vane is a measure of theflow rate. If the rotating vaneshaft is attached to an angle-

    measuring sensor, the flow ratecan be measured for use in aprocess-control application.

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    Turbine

    A turbine type of flowmeter is composed of a

    freely spinning turbine

    blade assembly in the

    flow path. The rate ofrotation of the turbine

    is proportional to the

    flow rate. If the turbine

    is attached to a

    tachometer, a

    convenient electrical

    signal can be produced.

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    Magnetic Flow meter

    It can be shown that if charged particles moveacross a magnetic field, a potential is establishedacross the flow, perpendicular to the magneticfield. Thus, if the flowing liquid is also a

    conductor(even if not necessarily a goodconductor) of electricity, the flow can bemeasured by allowing the liquid to flow through amagnetic field and measuring the transverse

    potential produced. The pipe section in whichthis measurement is made must be insulated, anda nonconductor itself, or the potential produces,will be cancelled by currents in the pipe.

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    FIGURE 5.42 A magnetic flow meter will work only with conducting

    fluids such as blood.

    Curtis JohnsonProcess Control Instrumentation Technology, 8e]

    Copyright 2006 by Pearson Education, Inc.

    Upper Saddle River, New Jersey 07458All rights reserved.

    This type of sensor produces an electrical

    signal directly and is convenient for processescontrol applications involving conducting fluid

    flow.

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    Summary

    Position, location and displacement sensors, includingthe potentiometric, capacitive, and LVDT. The LVDTconverts displacement linearly into a voltage.

    The strain gauge measures deformation of solid objectsresulting from applied forces called stress. The straingauge converts strain into a change of resistance.

    Accelerometers are used to measure the accelerationof objects because of rectilinear motion vibration , and

    shock. Most of them operate by the spring-mssprinciple, which converts acceleration information intoa displacement.

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    Pressure is the force per unit area that a fluidexerts on the walls of a container. Pressuresensors often convert pressure information into adisplacement. Examples include diaphragms,bellows, and the Bourdon tube. Electronicmeasures are often used for low pressures.

    For gas pressures less than 1 atom, purely

    electrical techniques are used. Ins some cases,the temperature of a heated wire is used toindicate pressure.

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    Flow sensors are very important in themanufacturing world. Typically, solid flow is

    mass or weight per unit time.

    Fluid flow through pipes or channels typicallyis measured by converting the flow

    information into pressure by a restriction in

    the flow system.

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    41

    Review Session

    06-01-2012 ETZC341 Instrumentation and control

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    Introduction

    Definitions

    Process Control Principles

    Human Aided Control

    Automatic Control

    Servomechanisms

    Discrete State Control Systems

    Process Control Block Diagram

    Process Control

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    Controlled variable: The process variable regulatesby process control loop.

    Controlling variable: The process variable changes

    by the final control element under the commandof controller to effect regulation of controlled

    variable.

    Setpoint: The desired value of a controlled variable

    in process control loop.

    Some definitions related to process

    control

    Instrumentation and control

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    Error: The algebraic difference between themeasured value of variable and setpoint.

    Controller: The element in a process control loop

    that evaluates error of the controlled variableand initiates corrective action by a signal to

    controlling variable.

    Dynamic variable: The process variable that can

    change from moment to moment because ofunknown sources.

    Instrumentation and control

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    Block Diagram of process Control

    Fig. 1.5 This block diagram of a control loop defines allthe basic elements and signals involved

    c = controlled variable in the process

    b = the measured representation of the

    controlled variable

    r = controlled variable setpoint

    Copyright 2006 by Pearson Education, Inc.

    Upper Saddle River, New Jersey 07458

    All rights reserved.

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    A practical statement of control system objective is bestrepresented by three requirements:

    1. The system should be stable

    2. The system should provide the best possible steady

    state regulation.

    3. The system should provide the best possible transient

    regulation: If one of them suddenly changes the value ,

    the controlled variable may be driven to change also,

    so the control system acts to minimize the effect. This iscalled transient response.

    Control System Objective

    06-01-2012 ETZC341 Instrumentation and control

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    Analog and Digital processing

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    In electronic circuits , data is represented bythe magnitude of voltage or currents. This is

    referred asAnalog processing.

    Most modern control systems now employdigital computers to perform controlleroperations.

    In computers, data are represented as binarynumbers consisting of a specific number of

    bits. This is referred as digital processing.

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    There are two approaches to using computers forcontrol:

    1) Supervisory Control

    Supervisory control emerged as an intermediate

    step wherein the computer was used to monitorthe operation of analog control loops and todetermine appropriate setpoints

    2) Direct Digital Control(DDC): This direct digital control

    system lets the computer perform the errordetection and controller functions.

    Digital control

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    Using modern integrated circuit technology, thesensor, signal conditioning,ADC, and computer

    controller are all contained within the sensor

    housing. Networked Control Systems:Each of the process

    control computer operates one or more DDC loops.

    Bus users can monitor the operations of any of the

    plant process control loops, and those withauthorization can modify control characteristics such

    as setpoints and gains

    Smart sensor

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    Need of standards: have universalagreement among process equipment

    manufacturers on how data are

    represented on the bus line and how dataare transmitted and received.

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    Types of discrete control functions were oftenprovided by a system of electrical relays wired

    according to a complex diagram. This was

    called a relay logic controller.

    In recent years, computers have also takenover the operation of such relay logic

    controllers, known asprogrammable logiccontrollers(PLCs).

    PLCs

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    The SI system is progressivelybeing adopted by 'metric'

    countries of long standing and

    it is the required system for

    almost all internationaljournals.

    It has seven base units andtwo supplementary units.

    All other units whichcomprise the SI system can be

    derived.

    International System of units

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    The centimeter-gram-second system(CGS) English System

    Other Units

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    Process Control Drawings

    LettersNumbers

    Essential elements

    Instrument line symbols

    Instrument symbols

    E l f th l tt / b di

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    Examples of the letter/number coding

    a) P means pressure,R means a recording unit and C means a

    controller, so this is a recording pressure controller located in

    loop or plant location 103. The unit is accessible to an operator

    and is probably in a panel of the control room

    b) The interpretation is L for level, C for control, and symbol for

    computer, located in the field of loop or plant location 330.

    Copyright 2006 by Pearson Education, Inc.

    Upper Saddle River, New Jersey 07458

    All rights reserved.

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    Examples of the letter/number coding

    c) Y for event controller

    generally means a PLC, herefor Z meaning for positioncontrol, not accessible to anoperator and in the loop orplant location 200

    d) As part of a T fortemperature- measurementsystem, the Y means aconverter, converting 4 to 20

    mA into 3 to 15 psi. The unitis not accessible to anoperator and is part of loopor plant location 203.

    Copyright 2006 by Pearson Education, Inc.

    Upper Saddle River, New Jersey 07458

    All rights reserved.

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    First order response

    Second order response

    Real time effects

    Significant figures

    Significance in measurements

    Significance in Calculations

    Significance in design

    Sensor Time Response

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    Statistics1) Arithmetic Mean

    2) Standard Deviation:A measure of the dispersion of a set

    of data from its mean. The more spread apart the data,

    the higher the deviation. Standard deviation iscalculated as the square root of variance.

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    Analog signal conditioning provides the operationsnecessary to transform a sensor output into a form

    necessary to interface with other elements of the

    process control loop.

    Signal Level and Bias Changes

    Linearity

    Conversions

    Digital interface

    Filtering and Impedance MatchingImpedance matching is an important element of signal

    conditioning when transducer internal impedance or line

    impedance can cause errors in measurement of a

    dynamic variable.

    Analog Signal processing

    Si l l l d Bi h

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    We perform the required signal conditioning by firstchanging the zero to occur when the sensor output is

    0.2V. This can be done by simple subtracting 0.2 from

    the sensor output, which is called a zero shift or a bias

    adjustment.If we have voltage that varies from 0 to 0.4V and need to

    make it larger, multiply the voltage by 12.5,the new

    output will vary from 0 to 5 V as required. This is called

    amplificationand 12.5 is called the gain.

    Signal level and Bias changes

    Signal Level and Bias

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    In some cases, we need to make a sensor outputsmaller, which is called attenuation. The circuit that does

    either chore is called amplifier.

    In designing bias and amplifier circuits, we must be

    concerned with issues such as the frequency response,output impedance, and input impedance.

    Signal Level and BiasChanges

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    Passive circuitsBridge and divider circuits

    Wheatstone Bridge

    DC bridge and AC bridge

    Bridge Applications

    Low pass filters

    High pass filters

    Active Circuits

    Op-amp

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    Fig. 2.4 The simple voltage divider canoften be used to convert resistancevariation into voltage variation

    The elementary voltagedivider often can be used toprovide conversion ofresistance variation into avoltage variation.

    The voltage of such divider isgiven byVD=(R2*Vs)/(R1+R2) (2.2)

    Where Vs=supplyvoltage;R1,R2=divider resistors

    Either R1or R2can be the sensorwhose resistance varies withsome measured variable.

    Passive Circuit_Divider Circuits

    64

    h id

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    Fig. 2.5 The basic dcWheatstone bridge

    For initial analysis, assume the detectorimpedance is infinite. The potential difference , V=Va-Vb (2.3) where Va= potential of point a with respect to

    c

    Vb= potential of point b with respect to c.

    Va=VR3

    /(R1

    +R3

    ) and Vb=VR2

    /(R2

    +R4

    ) where V= bridge supply voltage. V= V(R3R2-R1R4)/(R1+R3)(R2+R4) (2.7) A particular combination of resistors can be

    found that will result in zero difference andzero voltage across the detector, i.e. , a null.

    R3

    R2

    =R1

    R4

    (2.8)

    The application of Wheatstone bridges toprocess-control applications using high-inputimpedance detectors.

    Wheatstone Bridge

    65

    Copyright 2006 by Pearson Education, Inc.

    Upper Saddle River, New Jersey 07458

    All rights reserved.

    AC Bridge

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    Employs an ac excitation, usuallya sine wave voltage signal. Theanalysis of bridge behavior isbasically the same as in theprevious treatment, but

    impedances replace resistance.The bridge offset voltage then isrepresented as

    voltageoffsetacE

    ZZZZ

    ZZZZEE

    4231

    4123

    Figure : A general ac bridgecircuit

    AC Bridge

    66

    Where

    E = sine wave excitation voltage

    Z1,Z2,Z3,Z4= bridge impedances.

    Z3Z2=Z1Z4Copyright 2006 by Pearson Education, Inc.

    Upper Saddle River, New Jersey 07458

    All rights reserved.

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    Low pass RC filter

    Figure : Circuit for the low-passRC filter It is called low pass because itblocks high frequencies and

    passes low frequencies.

    The critical frequency is thatfrequency for which the ratio ofo/p to i/p voltage is approx.0.707.

    In terms of the resistor andcapacitor, the critical frequencyis given by

    fc = (1/ 2RC) The output to input voltage

    ratio for any signal frequencyan be determined graphicallyor can be computed by

    Vout/Vin= 1/[1+(f/fc)]

    67

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    Figure : Circuit for the high-pass RC filter

    A highpass filter passeshigh frequencies (no

    rejection) and blocks(rejects) low frequencies. A

    filter of this type can be

    constructed using a resistor

    and a capacitor, as shown in

    schematic of figure.

    High-Pass RC Filter

    68

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    O

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    Operational amplifiers (op amp) are a special signal-conditioning building block around which many specialfunction circuits can be developed. The device was

    demonstrated in applications involving amplifiers,

    converters, linearization circuits, integrators, and severalother functions.

    Voltage follower

    Inverting and Non inverting amplifiers

    V to I converter and other applicationsSumming Amplifier,Differential Instrumentation Amplifier

    Integrator,Differentiator

    circuit design guidelines

    Op-amp

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    Ideal Inverting Amplifier

    I1+I2 = 0 Where I1 = current through R1;I2 = currentthrough R2

    70

    Figure The opamp inverting amplifier.

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    0

    21

    R

    V

    R

    Voutin

    inout V

    R

    RV

    1

    2

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    Voltage Follower

    Figure : The Op amp voltage follower. This circuithas unity gain but very high input impedance Figure shows an opampcircuit with unity gain and

    very high input impedance.

    The input impedance is

    essentially the inputimpedance of the op amp

    itself, which can be greater

    than 100M. The voltage

    output tracks the input over

    a range defined by the plus

    and minus saturation

    voltage outputs.

    71

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    Inverting Amplifier

    inout VR

    RV

    1

    2

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    Figure: The Op Amp summing Amplifier

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    2

    3

    2

    1

    1

    2V

    R

    RV

    R

    RV

    out

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    Figure A noninverting amplifier

    I1+ I2= 0Where

    I1= Current through R1I2= Current through R2

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    inout VR

    RV

    1

    21

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    Op Amp

    The common-mode input voltageis theaverage applied to the two input terminals,

    2ba

    cmVVV

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    The commonmode rejection (CMR) is theCMRR expressed in dB.

    )(log20 10 CMRRCMR

    A

    ACMRR

    cm

    76

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    Figure : An instrumentation amplifier includes voltage

    followers for input isolation.

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    Figure: This instrumentation amplifier allows the

    gain to be changed using a single resistor

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    Figure : A voltage-to-current using an op amp

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    Current-to-Voltage Converter

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    Figure : A current-to-voltage converter using an op amp. Care must

    be taken that the current output capability of the op amp is not

    exceeded.

    Current-to-Voltage Converter

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    Integrator

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    IntegratorFigure An integrator circuit using an

    op amp.

    81

    0dt

    dVC

    R

    Voutin

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    dtVRC

    Vinout

    1

    Differentiator

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    Differentiator

    82

    Figure : This circuit takes the time derivative of the

    input voltageCopyright 2006 by Pearson Education, Inc.

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    0R

    V

    dt

    dVC

    outin

    dt

    dVRCV in

    out

    Digital signal conditioning

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    Introduction Digital information

    PLCs: These devices are particularly suited to thesolution control problems associated with Boolean

    equations and binary logic problems in general. Computer interfacing

    Digital signal conditioning

    Computer Interface

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    p

    Generic model of acomputer bus system.

    The processor is connected to

    external equipment via threeparallel sets of digital lines.

    The data lines carry data to andfrom the processor.

    The address lines allow thecomputer to select externallocations for input and output.

    The control linescarryinformation to and from the

    computer related to operations,such as reading, writing,

    interrupts, and so on.

    This collection of lines is calledthe busof the computer.

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    Comparators:

    o Open Collector Comparator

    o Hysteresis Comparator

    Digital to analog converters

    o Bipolar DACo DAC structure

    Comparator

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    A basic comparator comparesvoltages and produces a digital

    output.

    The most elementary form ofcommunication between theanalog and digital is a device(usually an IC) called acomparator.

    This device simply compares two

    analog voltages on its inputterminals.

    Depending on which voltage islarger, the output will be a 1(high) or a 0(low) digital signal.

    The comparator is extensivelyused for alarm signals tocomputers or digital processingsystems.

    Comparator

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    Open Collector comparators

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    Open Collector comparators

    Many comparators use an open-

    collector output.

    Fig.(a) shows that the output terminal

    of the comparator is connectedinternally to the collector of atransistor in the comparator. This iscalled an open-collector output.

    Even if there is base-emitter currentin the transistor, no voltage will show

    up on the collector until it isconnected to a supply through somecollector resistor.

    Fig (b) shows that an external resistoris connected from the output to anappropriate power supply. This iscalled a collectorpull-upresistor.

    Now the output terminal will showeither a 0(0V) if the internal transistoris ON or 1 (Vs) if the internal transistoris OFF. Copyright 2006 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458

    All rights reserved.

    Hysteresis Comparator

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    Hysteresis Comparator

    The condition for which the output will go high (V) is defined by the condition

    Vin>=Vref

    Once having been driven high, the condition for the output to drop back to the

    low (0 V)

    state is given by the relation Vin=

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    DAC Characteristics

    For modern applications, most DACs are ICassemblies , viewed as a black box having certaininput and output characteristics.

    A generic DAC diagram, showing

    typical input and output signals.

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    Data acquisition systems: Special PCBs called dataacquisition systems (DACs) have been developed for thepurpose of providing for input and output of analog data.

    The data acquisition system(DAS) is a modular device

    that interfaces many analog signals to computer. Signaladdress decoding, multiplexing, and ADC operations are

    included in the device.

    DAS h d

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    DAS hardwareTypical layout of a data-acquisition board for use in a personal computer expansion

    slot.

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    Thermal Sensor

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    Thermal Energy

    RTD: A resistance-temperature detector (RTD) is atemperature sensor that is based on the principles

    discussed in the preceding section; that is metal

    resistance increasing with temperature

    Thermistors: The thermistor represents another class oftemperature sensor that measures temperature through

    changes of material resistance

    Thermocouple: A thermocouple is a junction of dissimilarmetal wires, usually joined to a third metal wire throughtwo reference junctions.

    Seebeck effect and peltier effects

    Thermal Sensor

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    Criteria Thermocouple RTD Thermistor

    Temperature RangeVery wide

    -450F +4200F

    Wide

    -400F +1200F

    Narrow

    -100F +500F

    Interchangeability Good Excellent Poor to fair

    Long-term Stability Poor to fair Good Poor

    Accuracy Medium High MediumRepeatability Fair Excellent Fair to good

    Sensitivity (output) Low Medium Very high

    Response Medium to fast Medium Medium to fast

    Linearity Fair Good Poor

    Self Heating No Very low to low High

    Point (end) Sensitive Excellent Fair Good

    Lead Effect High Medium Low

    Size/Packaging Small to large Medium to small Small to medium

    Temperature Sensor Attributes

    T t S Ad t d Di d t

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    Sensor Advantages Disadvantages

    Thermocouple

    No resistance lead wire problems

    Fastest response

    Simple, rugged

    Inexpensive

    High temperature operation

    Point temperature sensing

    Non-linear

    Low voltage

    Least stable, repeatable

    Least sensitive

    RTD Most stable, accurate

    Contamination resistant

    More linear than thermocouple

    Area temperature sensing

    Most repeatable temperature measurement

    Current source required

    Self-heating

    Slow response time

    Low sensitivity to small temperature

    changes

    Thermistor High output, fast

    Two-wire ohms measurement

    Economical

    Point temperature sensing

    Non-linear

    Limited range

    Fragile

    Current source required

    Self heating

    Temperature Sensor Advantages and Disadvantages

    Other Thermal Sensors

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    Other Thermal Sensors

    Bimetal strips: This type of temperaturesensor has the characteristics of being

    relatively inaccurate, having hysteresis, having

    relatively slow time response, and being lowin cost.

    Gas Thermometers: It converts temperature

    information directly into pressure signal , it isparticularly useful in pneumatic systems.

    Other Thermal Sensors

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    Other Thermal Sensors

    Vapor-Pressure Thermometers:A vaporpressure thermometer converts temperatureinformation into pressure, as does the gasthermometer, but it operates by a different

    process. LiquidExpansion Thermometers: Just as a

    solid experiences an expansion in dimensionwith temperature, a liquid also shows anexpansion in volume with temperature.

    Solid-state Temperature Sensors.

    Design Considerations

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    1. Identify the nature of measurement

    2. Identify the required output signal

    3. Select an appropriate sensor

    4. Design the required signal conditioning

    Design Considerations

    All the best