ADE MONTIERCHAUME Plant - Zehr - Aero
Transcript of ADE MONTIERCHAUME Plant - Zehr - Aero
ALUMINIUM & MAGNESIUM INVESTMENT CASTING
EUROPE S.A.S
ADE
Plant
MONTIERCHAUME
Plant
Adé Plant and Head quarter
ZI du TOULICOU
65100 ADE LOURDES (France)
30 minutes driving from PAU Airport
5 minutes driving from LOURDES Airport
1H 30 driving from TOULOUSE Airport
Montierchaume Plant
Plant :ZI de la Malterie 36130
MONTIERCHAUME (France)
1H 30 driving from LIMOGES
Airport
2H 30 driving from PARIS
Geographic Location
CPP Europe
Paris Sales Office
94150 RUNGIS (France)
EUROPE S.A.S
Aerospace Market 75% Countries
France
65%
Europe
30 %
North America 5 %
Markets
Airbus familly all Dassault 7X
Rafales A400M
Eurocopter military
helicopter
Defense Market 18%
Motorsport Market 7%
Eurocopter civil helicopter
EUROPE S.A.S
General Information
EUROPE S.A.S
Employees: 275
Global Turnover: 22 M
Export Turnover: 5,5 M
Correspond to 25% of the Global Turnover
TOP 10 CUSTOMERS
EUROPE S.A.S
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30,0%
AIR
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FR
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DIA
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CO
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- Rapid prototyping
- 3D CAD modeling
- Aluminium investment casting
- Magnesium investment casting
- Copper investment casting
- project management
- Kitting
From an approve network of suppliers :
- Machining
- Surface treatments and painting
- Assembly
Capabilities
EUROPE S.A.S
3- Bloc mould
Ceramic poured in
a chassis under
vaccum
4- De-waxing
5- Low-pressure
countergravity
pouring 1- Injection of the
wax in an
aluminium tool
2- Assembly of
the wax pattern
on a tree
5- Mould firing
Bloc mould & Countergravity pouring
EUROPE S.A.S
R Mpa R 0,2 Mpa A %
250 170 3
AZ91EThickness 1,5 mm
Magnesium alloys
Results from cut up test bar without hip
Mechanical properties Magnesium
EUROPE S.A.S
R Mpa R 0,2 Mpa A %
292 175 5,3
294 186 5,5
248 145 2
Epaisseur 8 mm
Moyenne sur éprouvette de dissection
Résultat sur éprouvette attenante :
AMS 4429 :
ELEKTRON 21
Dureté : 105 HB
Jet Engines
Size : 670 x 630 x 350 mm
(26,4 x 24,8 x 13,8 inch)
Class 1, Grade B
Alloy : A357 T6 (AMS 4219)
Weight : 31 kg (68,6 lbs)
Wall Thickness : 2,5 mm 0,3
(0,098 inch 0,01)
Casting example
EUROPE S.A.S
Helicopter Structural Part
Size : 550 x 500 x 300 mm
( 21,7 x 19,6 x11,8 inch)
Class 2, Grade B/C
Alloy : A357 T6
Weight : 20 kg (44 lbs)
Wall Thickness : 2,5 mm 0,3
(0,098 inch 0,01)
Casting example
EUROPE S.A.S
Aircraft Structural
Size : 730 x 445 mm
( 28,7 x 17,5 inch)
Class 2, Grade B/C
Alloy : A357 T6
Weight : 11,2 kg (24,8 lbs)
Wall Thickness : 2 mm 0,3
(0,079 inch 0,01)
Casting example
EUROPE S.A.S
Structural part
Size : 650 x 330 x 145 mm
(25,6 x 13 x 5,7 inch)
Class 1, Grade B
Alloy : A357 T6
Weight : 7,4 kg (16,8 lbs)
Wall Thickness : 2 mm
(0,079 inch)
Casting example
EUROPE S.A.S
Aerospace
Casting example
Dimensions
700 x 300 x 420 mm
(27,5 x 11,8 x 16,5 inch)
Alliage
A357 T6 (AMS 4216)
Classe 4D
EUROPE S.A.S
Electronic boxes
Size : 700 x 320 x 170 mm
(27,6 x 12,6 x 6,7 inch)
Class 2, Grade C
Alloy : A357 T6
Weight : 5,8 kg (12,8 lbs)
Wall Thickness : 2,5 mm
(0,098 inch)
Casting example
EUROPE S.A.S
Electronic housings
Casting example EUROPE S.A.S
Cupper alloys
Casting example
Cupper Alloys: UE10
Dimensions : 156 x 66 mm
Thickness: 5 mm
Weigt : 2.05 Kg
EUROPE S.A.S
Magnesium alloys
Casting example
Alloy :
AZ91 – T6
Dimensions :
230 x 210 x 70
Wall thickness : 1.8 mm
Weight : 395g
EUROPE S.A.S
Optronic housings
Casting example
EUROPE S.A.S
Aerospace
Casting example
EUROPE S.A.S
FAN
Casting example
EUROPE S.A.S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Rapid prototype
First article*
Production
Machining
Protection 1wk
Painting 1wk
4 weeks
Weeks
4 to 10 weeks
10 to 16 weeks
6 to 12 weeks
* Including wax injection tool manufacturing
Lead time
EUROPE S.A.S
AERONAUTICS
ELECTRONIC DEFENSE
OTHER
Direct Customers
EUROPE S.A.S
AUTOMOTIVE
Aerospace AIRBUS, GENERAL ELECTRIC (réf. 56948), HISPANO SUIZA (Special process),
EUROCOPTER (réf. DQ/123-127/92), PRATT & WHITNEY Canada, SNECMA, TECHNOFAN (réf. AQF/9407003), TURBOMECA
Automotive FERRARI, TOYOTA MOTORSPORT, WILLIAMS
Electronic ELBIT (réf. 182/E), ELETTRONICA, SAGEM, THALES Other AATON, MICROTURBO (réf.061), PROTEOR, RAFAEL SCHLUMBERGER
Quality approvals
EUROPE S.A.S
YEARS
Est
ALLOYS CHEMICAL COMPOSITIONS CHARACTERISTICS APPLICATION
ALUMINIUM Si Fe Cu Mn Mg Zn Ti Sb Ni Zr Ag Heat Treat
R Mpa (Ksi)
E02 Mpa (Ksi)
A%
HB
AS 5U 3G
C355 with cuper 3%
5
5,5
0,2 3
3,4
0,04 0,23
0,28
0,09 0,13 - 0,04 - - T6 380 (55) 300 (44) 5 High mechanical properties
Heat applications
AS 7G 03 – A 356
BSL 99-GAL Si 7 Mg
UNI 7257 (AMS 4218 4260)
6,50
7,50
0,2
0
0,10 0,10 0,25
0,45
0,10
0,20
0,05
0,20
- 0,05
0,20
- - T6 260 (38)
280 (41)
190 (28)
220 (32)
2
3
85 « normal »
« premium »
AS 7 G 06 - A 357
UNI 7257 (AMS 4219)
6,50
7,50
0,2
0
0,10 0,10 0,45
0,70
0,10 0,08
0,25
- - - - T6 270 (39)
330 (48)
220 (32)
270 (41)
2
4
90 « normal »
«premium »
AU 5 NK Zr 0,30 0,5
0
4,50
5,50
0,20
0,30
- - 0,15
0,25
0,10
0,40
1,30
1,80
0,10
0,30
- T6
T7
220 (32) 180 (26) 1 80 Utilisation under heat
A 201 (AMS 4228) 0,05 0,1
0
4,50
5,00
0,20
0,40
0,15
0,35
- 0,15
0,35
- - - 0,40
1,00
T6
T7
420 (61) 350 (51) 5 80 High mechanical resistance
MAGNESIUM Mg Y Nd HRE Zr Zn Ag R Mpa (Ksi)
E02 Mpa (Ksi)
A%
WE43 Rest 3,7
4,3
2,0
2,5
0,4
1,9
0,4 - - 255 (37) 185 (27) 2 High resistance corosion resist,
high temp. 300°C
ZRE1 (WL 3.6204 - BS
2970 MAG 6 - AMS 4442D)
Rest
- - 2,5
4,0
0,4
1,0
0,8
3,0
- 130 (19) 100 (14) 2 High castability,
resistance creep 260°C, weldable
RZ5 (WL 3.6104 -
BS 2970 MAG5 - AMS
44393)
Rest
- - 0,75
1,75
0,4
1,0
3,5
5,0
-
210 (30) 145 (21) 3 Easy casting,
high temperature,
weldable
MSRB (WL 3.5164 - DTD
5055 -
AMS 44180)
Rest
- - 2,0
3,0
0,4
1,0
0,2 2,0
3,0
240 (35) 185 (27) 2 Heat treatment up to 260°C,
weldable
CUPER S Fe Cu Mn Mg Zn Ti Sb Ni Zr Be R Mpa (Ksi)
E02 Mpa (Ksi)
A%
HB
UBE 2 0,20
0,35
0,3
5
Rest - - 0,10 - - 0,20 - 1,85
2,15
550 (80) 330 (48) 2
0
90 High mechanical and high corrosion resistance
UZ 17 S 3
GBCUZn 17 Si3
3
3,8
-
78,5
82
-
-
Rest - - - - - 450 (65) 200 (29) 1
2
110 Good mechanical resistance, good casting properties
UA 10 N
AB1
AL
8,5
10,5
3,0
5,5
-
-
-
1,8
-
-
-
-
-
-
-
-
-
4,0
5,5
-
-
-
-
-
550 (80)
270 (39)
6
170 Good mechanical caracteristics, good corrosion resistance
ALLOYS TECHNICAL DATA
EUROPE S.A.S
MM
SIZES INCH
1 3
0,04
0,11
3 6
0,11
0,23
6 10
0,23
0,39
10 18
0,39
0,66
18 30
0,70
1,18
30 50
1,18
1,96
50 80
1,96
3,14
80 120
3,14
4,72
120 180
4,72
7,08
180 250
7,08
9,84
250 315
9,84
12,40
315 400
12,40
15,74
400 500
15,74
19,68
LARGE JS15 mm
inch
0,20
0,007
0,24
0,009
0,29
0,011
0,35
0,013
0,42
0,016
0,50
0,019
0,60
0,023
0,70
0,027
0,80
0,031
0,925
0,036
1,05
0,041
1,15
0,045
1,25
0,049
NORMAL JS14 mm
inch
0,125
0,004
0,15
0,005
0,18
0,007
0,215
0,008
0,26
0,010
0,31
0,012
0,37
0,014
0,435
0,017
0,5
0,019
0,575
0,022
0,65
0,025
0,70
0,27
0,775
0,030
TIGHTENED JS13 mm
Inch
0,09
0,0035
0,10
0,0039
0,11
0,0043
,0,135
0,0053
0,165
0,0064
0,195
0,0076
0,23
0,0090
0,27
0,0106
0,315
0,0124
0,36
0,0141
0,405
0,0159
0,445
0,0175
0,485
0,0190
FLATNESS IN FUNCTION WITH THE CONFIGURATION OF THE PIECE :
From 0,05 to 0,12 for 25MM (From 0,0019 to 0,0047 for 0,984 INCH)
CONCENTRICITY
6 MM : 0,075 ; 6 < C 12,5 = 0,1 ; > 12,5 : 0,25
0,236 INCH : 0,0029 ; 0,23 < C 0,49 = 0,0039 ; > 0,49 : 0,0098
CIRCULARITY
ANGULARITY ANGULAR TOLERANCE 30’
UNEVENESS
Ra = from 2 to 3,2 m
TOLERANCE FOR THE WALLS 0,3 MM (0,001’’) minimum
TOLERANCES TECHNICAL DATA
EUROPE S.A.S
France
ADE Plant ZI du Toulicou, 65100 Adé, France (Plant & Head quarter) Tel : 00 33 (0)5 62 94 96 92 - Fax : 00 33 (0) 5 62 42 05 33 Christophe DARDAINE, Sales Engineer Tel +33 (0) 5 62 94 04 84 Philippe TEDESCO, President Thierry HECTOR Sales Engineer Manager Patrick LOUBERE, Industrial Manager
MONTIERCHAUME ZI de la Malterie, 36130 Montierchaume, France Plant Tel : 00 33 (0) 2 54 26 49 49 - Fax : 00 33 (0) 2 54 26 49 50 Fabrice DOMALAIN, Sales Engineer Fabrice BAILLY, Plant Manager 00 33 (0)254264943
CPP Europe Zone Silic, 11 rue de Villeneuve, 94150 Rungis, France Mail Address : BP 198, 94563 Rungis Cédex, France (Sales office Paris) Tel : +33 (0)1 4978 7116 - Fax : +33 (0)1 5670 6281 Rémy LEFLOCH, Sales Engineer
CONTACTS &
EUROPE S.A.S
SALES REPS
Spain
METALLCO IBERICA SA Calle Ona 173, 6e-2, 28050 MADRID, SPAIN Tel. 00 34 91 767 10 22 - Fax 00 34 91 767 06 41 [email protected]