en

Installation instructions

Door control TS 959

51171547_d_03_2014

0 0 0 0 0 0 0 0 0 0 0 5 1 1 7 1 5 4 7 XXXXX

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GfA - Gesellschaft für Antriebstechnik GmbH Wiesenstraße 81 D-40549 Düsseldorf www.gfa-elektromaten.de

info@gfa-elektromaten.de

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Table of contents 1  General safety information ............................................................................................ 5 2  Technical data .............................................................................................................. 6 3  Mechanical installation .................................................................................................. 7 4  Electrical installation ..................................................................................................... 8 

Cable connection overview ............................................................................................... 9 Limit switch assignment for screwable version until year of manufacture of 1997 .......... 10 Assignment of individual limit switches ........................................................................... 10 Carrying out the electrical installation .............................................................................. 11 Mains connection ............................................................................................................ 12 Mains connection to control ............................................................................................ 12 Completing the electrical installation ............................................................................... 12 Overview of control panel ................................................................................................ 13 

5  Initial operation of the control ...................................................................................... 14 DES: Rapid adjustment of final limit positions ................................................................. 14 NES: Rapid adjustment final limit positions ..................................................................... 15 

6  Advanced electrical installation.................................................................................... 16 External supply X1 .......................................................................................................... 16 Emergency stop X3 ......................................................................................................... 16 Relay contact X20 ........................................................................................................... 16 Control device X5 ............................................................................................................ 16 Spiral cable connection ................................................................................................... 16 

7  Programming the control ............................................................................................. 17 8  Table of menus ........................................................................................................... 18 

Operating mode .............................................................................................................. 18 Door positions ................................................................................................................. 18 Door functions ................................................................................................................. 19 Safety functions .............................................................................................................. 19 Maintenance cycle counter ............................................................................................. 20 Reading out memory ....................................................................................................... 21 Delete all settings ............................................................................................................ 21 

9  Safety devices ............................................................................................................ 22 X2: Input, door safety switch ........................................................................................... 22 X3: Input, emergency stop .............................................................................................. 22 

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10  Functional description ................................................................................................. 23 X1: Mains supply line for control and external supply ..................................................... 23 X5: Input, control device .................................................................................................. 24 Advanced hold-to-run function ........................................................................................ 24 X20: Floating relay contact .............................................................................................. 25 Force monitoring (DES only) ........................................................................................... 25 Travel time monitoring (NES only)................................................................................... 26 Maintenance cycle counter .............................................................................................. 27 Short-circuit/Overload display ......................................................................................... 27 Standby function ............................................................................................................. 27 

11  Status display ............................................................................................................. 28 12  Explanation of symbols ............................................................................................... 32 13  Declaration of Incorporation/Declaration of Conformity ................................................ 34 

Symbols

Warning - Risk of injury or danger to life!

Warning - Danger to life through electrical current!

Note - Important information!

▶ Request - Required action!

Illustrations show example products. Deviations from the delivered product are possible.

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1 General safety information

Specified normal use The door control is intended for a power-operated door with a drive unit. The safe operation is only guaranteed with normal specified use. The drive unit is to be protected from rain, moisture and aggressive ambient conditions. No liability for damage caused by other applications or non-observance of the information in the manual. Modifications are only permitted with the agreement of the manufacturer. Otherwise the Manufacturer’s Declaration shall be rendered null and void. Safety information Installation and initial operation tasks are to be performed by trained, skilled fitters only. Only trained electrical craftsmen are permitted to work on electrical equipment. They must assess the tasks assigned to them, recognise potential danger zones and be able to take appropriate safety measures. Installation work is only to be carried out with the supply off. Observe the applicable regulations and standards. Coverings and safety devices Do not operate unless corresponding coverings and safety devices are fitted/installed. Ensure that gaskets are correctly positioned and cable glands are correctly tightened. Spare parts Use only original spare parts.

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2 Technical data

Series TS 959

Dimensions W x H x D 155 x 386 x 90 mm

Assembly vertical

Vibration Assembly free of vibration

Operating frequency 50/60 Hz

Supply voltage (+/- 10%) 1 N~220 V, PE 3 N~220-400 V, PE 3~220-400 V, PE

Output power for drive unit, maximum 3 kW

Backup fuse per phase, on-site 10-16 A

External mains supply: X1/L, X1/N (backup fuse via F1 micro-fuse)

1 N~230 V

1.6 A time-lag

Control inputs 24 V DC

type 10 mA

Type relay contact Max. current of 1A at 230VAC, and 0.4A at 24VDC (The use of LED lamps is recommended.)

floating changeover contacts

Loading of relay contacts, ohmic/inductive

230 V AC

1 A

Control power consumption 10 VA

Temperature range Operation: -5..+40 Storage: +0..+50 °C

Humidity up to 93 % non-condensing

Class of protection of housing IP54

Compatible GfA limit switch NES; DES

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3 Mechanical installation

Control installation! Only use indoors Mounting only on a level ground free of vibration Only vertical mounting position permissible Door must be visible from the assembly site

Prerequisites The permissible loads of walls, mountings, connecting and transmission elements must not be exceeded.

Mounting

The control is mounted via 4 elongated holes

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4 Electrical installation

Warning - Risk of electrocution! Disconnect the cables and check that they are de-energised Observe the applicable regulations and standards Make a proper electrical connection Use suitable tools

On-site backup fuse and disconnector unit! Connection to the indoor installation via all-pole disconnector unit ≥ 10 A as per

EN 12453 (e.g. CEE plug connector, main switch)

Read the drive installation instructions!

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Cable connection overview

DES and NES motor connection cable DES connection cable for limit switch

MOT X13 Motor plug DES X12 Limit switch plugPin Core Term. Pin Core Term.1 3 W Phase W 1 5/wh 1 +24 V safety circuit 2 2 V Phase V 2 6/bn 2 Channel B (RS485) 3 1 U Phase U 3 7/gn 3 Earth4 4 N Neutral conductor (N) 4 8/ye 4 Channel A (RS485) 5 PE PE 5 9/gy 5 Safety circuit 6 10/pk 6 8-VDC mains supply

Cam-limit connecting cable

NES X12 Limit switch plug Pin Core Term. 1 5/wh 11 Limit switch potential +24 V, jumper on X12 5, 7, 9, 11, 142 6/bn 12 S5 additional limit switch, testing or safety edge function3 7/gn 6 S3, “Open” limit switch 4 8/ye 15 S6 additional limit switch, relay function5 9/gy 8 S4, “Close” limit switch 6 10/pk 4 Safety circuit

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Limit switch assignment for screwable version until year of manufacture of 1997

F1 Thermal contact X12 Limit switch board G1 Rectifier S1 Emergency open limit switch M1 Motor S2 Emergency close limit switch S10 Emergency manual operation S3 Open limit switch W1 Connection cable S4 Close limit switch Y1 Spring-loaded brake S5 Auxiliary limit switch S6 Auxiliary limit switch

Assignment of individual limit switches

A1 Terminal box S3 Open limit switch F1 Thermal contact S4 Close limit switch M1 Motor S5 Auxiliary limit switch S10 Emergency manual operation S6 Auxiliary limit switch W1 Connection cable

5 6 7 10 9 3 2 1 4 (N)

S6 S5 S3 S1 S2 S4

S10 F1G1

Y1

1

3

2

45

X12

W1

M1

5 67 109321 4PE

M1 S10 F1S4S3 S5 S6

W1

A1

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Carrying out the electrical installation

▶ Remove coverings. ▶ Open cable entry ① or ②.

▶ Insert and connect control – drive connection cable in the open cable entry ① (from below) or ② (from above).

▶ Tighten cable gland.

Caution – Damage of components! Open cable conduit with suitable tool Install cable entries and/or cable glands

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Mains connection

3~, N, PE 190 – 440 V 50 -60 Hz

3~, PE 190 – 440 V 50 -60 Hz

1~, N, PE, sym. 190 – 230 V 50 -60 Hz

1~, N, PE, asym. 190 – 230 V 50 -60 Hz

3 x 400V 1 x 230V / 3 x 230V

Mains connection to control

Completing the electrical installation

Connect any other control devices and/or safety equipment. Install and tighten cable entries and/or cable glands. For initial operation of the control, leave the coverings open.

L1 L2 L3 N PE L1 L2 L3 PE L N PE

SI 25.15WS, SI 45.7WS

LN PE

SI 25.15WS, SI 45.7WS

20.11.5

1.8

1.9

20.

2

1.6

20.

3

1.7

230

V

400

V

20.11.5

1.8

1.9

20.

2

1.6

20.

3

1.7

230

V

400

V

3

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Overview of control panel

DES/ NES DES or NES limit switch socket

X1 Mains supply X2 Door safety switch F1 1.6-A micro-fuse with time delay X3 Emergency stop button MOT Motor socket X5 Control device, external three push button S Selector switch X20 Floating relay contact S11 “Open” button S12 “Stop” button S13 “Close” button V1 Display

20.

1

1.5

1.8

1.9

20.

2

1.6

20.

3

1.7

F1 = 1,6A t23

0V

40

0V

MOTDES/NES

S11

S12

X20

X3

2.1

2.2

3.1 5.15.25.3 5.43.2959

X2 X5

S

F1

V1S13

X1X1X1X1

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5 Initial operation of the control

▶ Plug in or switch on mains supply line

DES: Rapid adjustment of final limit positions

1. Check rotating direction

2. Start OPEN final limit position 3. Save OPEN final limit position

4. Start CLOSE final limit position 5. Save CLOSE final limit position

Note! Rapid adjustment is complete, "Hold-to-run" door operating mode active Change of OPEN/CLOSE final limit positions under menus "1.1" to "1.4"

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Read the drive unit mounting manual! Adjust the cam limit switch, see drive unit mounting manual

NES: Rapid adjustment final limit positions

1. Check rotating direction

2. Move to OPEN final limit position and adjust S3 OPEN limit switch

3. Move to 5 cm in front of the CLOSED final limit position and set S5 pre-limit

4. Move to CLOSED final limit position and set S4 CLOSED limit switch

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6 Advanced electrical installation External supply X1 Emer gency stop X3 Relay contact X20

External supply X1 Emergency stop X3 Relay contact X20

A1 External device A2 Control device A16 Relay Emergency stop

Control device X5

Control device X5

A4 Key-switch A6 Three push button Open/Close locked

Spiral cabl e connecti on

Spiral cable connectionDoor safety switch

A20 Junction box switch S30 Pass door switch (NC) S31 Slack-rope switch (NC)

X1

A1

X3

A2 2

1

S15

X20 20.

1

20.

2

20.

3

A16

X5

P

1

S172

A4

X5

4

3

2

1S14

4

3

2

1

S16

2

1

S15

A6

X5

ST+

ST

A20

2

1

S30/S31

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2.1

2.2

X2

1

2

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7 Programming the control

1. Only program after rapid adjustment of final limit positions!

2. Select and confirm the menu

3.a) Set and store functions

3.b) Set and save (DES) positions

4. Exit programming

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8 Table of menus Operati ng mode

Operating mode

Door operating mode

OPEN CLOSE

Hold-to-run Hold-to-run

OPEN CLOSE

Self-hold Hold-to-run

Extended hold-to-run For NES: Set the S5 limit switch right before the Close position

Output direction of rotation

Maintain the output direction of rotation

Change output direction of rotation

Door positions

Door positions

OPEN final limit position, coarse correction (DES)

OPEN/CLOSE door movement

CLOSE final limit position, coarse correction (DES)

OPEN/CLOSE door movement

OPEN final limit position, fine correction (DES)

Without door movement,[ + ] correct in OPEN [ – ] correct in CLOSE

CLOSE final limit position, fine correction (DES)

Without door movement,[ + ] correct in OPEN [ – ] correct in CLOSE

Setting for position of relay switching point Select relay function via menu 2.7

OPEN/CLOSE door movement For NES: Set S6 auxiliary limit switch

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Door functi ons

Door functions

Relay function on X20 Teach in door position via menu 1.7 (DES only)

Off

Pulse signal for 1 second

Permanent signal

Red lamp, permanent light during door movement OPEN final limit position 3 seconds permanent light CLOSE final limit position 3 seconds permanent light

Red lamp, permanent light during door movement OPEN final limit position 3 seconds permanent light CLOSE final limit position Off

Clearance dock leveller Active at OPEN final limit position only

Safety functions

Safety functions

Force monitoring (DES)

0 = Off Adjustable from 2 % to 10 % overload

Travel time monitoring (NES) only

0 = Off 0 to 90 seconds

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Maintenance cycle counter

Maintenance cycle counter

Maintenance cycle preselection

01-99 corresponds to 1,000 to 99,000 cycles Cycles are counted down

Reaction on reaching zero

"CS" display with set value of maintenance cycle

Changeover to hold-to-run mode in OPEN direction, if door operating mode .2 has been set and "CS" is displayed

Changeover to hold-to-run mode in OPEN direction and "CS" display with set value of maintenance cycle. Press the STOP button for 3 seconds to reactivate 500 cycles in OPEN self-hold mode

“CS” display with set value of maintenance cycle and switching of relay contact X20

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Reading out memory

Reading out memory

Cycle counter reading 7-digit number

M HT ZT T H Z E Cycle counter reading as coefficients of powers of ten from one million down to one

M HT

= =

1,000,000100,000

ZT T

==

10,0001,000

H Z

==

10010

E = 1

Last Fault

The six most recent faults are indicated alternately

Cycle counter reading of the last programming change 7-digit

M HT ZT T H Z E Cycle counter reading as coefficients of powers of ten from one million down to one

M HT

= =

1,000,000100,000

ZTT

==

10,0001,000

HZ

==

10010

E = 1

Firmware version

The firmware version of the control is displayed.

Delete all setti ngs

Deleting

Delete all settings

All (factory setting), except for cycle counter setting

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9 Safety devices

X2: Input, door safety switch

The door safety switch is installed on the door and connected to the door control via the spiral cable.

Function type Reaction upon activation

Slack-rope/Pass door

Switching contact broken: Door is stopped

Switching contact closed: Door is ready for operation

Slack-rope/Pass door With the switch open and simultaneous move command from the final limit positions, the "F1.2" error indication is displayed. If activated during the door movement, immediate stop and error indication "F1.2".

Pass door switch: Entry sense The switch tested to safety category 2 acc. to EN 13849-1 is monitored by the door control. With the switch open and simultaneous move command from the final limit positions, the "F1.2" error indication is displayed. If activated during the door movement, immediate stop and error indication "F1.2". The magnetic contacts in the switch are switched by a magnet. The door control “assesses” the switching status of the contacts independently of each other. The “F1.7” fault indication appears if there is a failure.

X3: Input, emergency stop

Connection of an emergency stop control device as per EN 13850 or an evaluation unit for safety device against entrapment. If activated, error indication "F1.4" appears.

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10 Functional description

X1: Mains supply line for control and external supply

Mains supply line for control Connection via terminals X1/1.1 to X1/1.4 and PE Various mains supply connections: 3 N~, 3~, 1 N~ for symmetric and asymmetric motors. 400 V mains = 1.5 - 1.6 wire link 230 V mains = 1.6 - 1.7 wire link

Note! ▶ Heed "Mains supply connection" and "Mains supply connection to control"

descriptions

External supply Connection of external devices for 230 V, such as traffic light, lighting, relay, etc., via terminals X1/1.8 and X1/1.9.

Note! Supply of external devices 3 N~400 V or 1 N~230 V, symmetrical Protection via F1, 1.6-A micro-fuse with time delay

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X5: Input, control device

Warning! ▶ "Hold-to-run" door operating mode:

The door must be fully visible from the operating point

Note! ▶ Application without STOP push-button: Connect wire link X5.1 to wire link X5.2

Advanced hold-to-run function

Menu: "0.1", function type: ".5". For the advanced hold-to-run function, the CLOSE button must remain pressed until the CLOSE door final position has been reached. If the CLOSE button is released prematurely, the door will automatically move in the UP direction.

Note!

If NES is used ▶ It is not possible to close the door, unless the S5 limit switch has been set to just

before CLOSE for the advanced hold-to-run function.

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X20: Floating relay contact

The relay functions are described under menu item "2.7".

Caution – Damage of components! Maximum current at 230 V AC 1 A and at 24 V DC 0.4 A We recommend using LED lamps When using lamps: maximum 40 W, shock-proof

Force monitoring (DES only)

Menu "3.1": The force monitoring function can only be used with fully balanced doors and drive units with DES switches. It should be able to detect when persons are moving with the door.

Warning! Force monitoring is no substitute for safety measures in providing protection

against the trapping hazard.

Function Force monitoring

"0" Off

"2" - "10" 2 - low limit value 10 - high limit value

Important! Force monitoring for doors with spring balance only Environmental factors such as temperature or wind load can lead to inadvertent

triggering of the force monitoring

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After exiting the programming, the door must carry out a complete opening and closing operation in self-hold. The force monitoring is a self-learning system which is effective from a opening width of 5 cm to approx. 2 m. Slow progressive changes, e.g. reduction of the spring torsion, are compensated automatically. If force monitoring is released, only the "hold-to-run" door operating mode is possible and error indication "F4.1" is displayed. Reset occurs with reaching a door final position.

Travel time monitoring (NES only)

Menu "3.3": The set travel time is automatically compared with the time measured for movement between the final limit positions. If the travel time is exceeded, error indication "F5.6" is displayed Error indication "F5.6" is reset by closing the door.

Note! The travel time is factory-set to 90 seconds Recommended setting: Door travel time + 7 seconds

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Maintenance cycle counter

Menu "8.5": A maintenance cycle can be set between "0" and "99,000" cycles; the adjustment is made in steps of one thousand. The maintenance cycle counter reduces by one each time the Open final limit position is reached. If the maintenance cycle has reached zero, a specific function is carried out. Various functions can be set in menu "8.6" after reaching the preselected maintenance cycle.

Short-circuit/Overload display

If there is a short-circuit or an overload of the 24 V DC supply voltage, the red point between the two 7-digit displays goes out. If the display is completely dark, check fuse F1.

Standby function

Provided there is no fault or command pending, the control switches the display to "Standby". Standby is active if the automatic closing is greater than 60 seconds. Only the middle point, or with active "WSD" both points, is/are displayed.

The Standby function is stopped with a command or by activation of the "S" selector switch.

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11 Status display

Error

Display: "F" and code

Status code Fault description Measures for fault correction

Terminals X2.1 – X2.2 open. Slack-rope switch/Pass door contact open.

Check door safety switch. Check whether the connection cable is disconnected.

DES safety circuit open. Emergency manual operation activated. Thermal protection of the motor tripped.

Check emergency manual operation. Check for overload or blockage of the drive.

Terminals X3.1 – X3.2 open. Emergency Stop activated.

Check Emergency Stop. Check whether the connection cable is disconnected.

Switching of only one contact. Entry sense contact resistances too high. Faulty entry sense installation.

Open and close pass door. Check resistance. Check pass door installation.

X2.1 – X2.2 entry sense control input faulty.

Switch control off and on. Replace control if necessary.

DES: OPEN emergency stop switch reached.

In the powered down condition, retract the door with emergency manual operation.

NES: OPEN emergency stop switch or CLOSE reached. Emergency manual operation activated. Thermal protection of the motor tripped.

Check OPEN/CLOSE emergency stop switch. Check emergency manual operation. Check drive for overload or blockage.

DES: CLOSE emergency stop switch reached.

In the powered down condition, retract the door with emergency manual operation.

No limit switch detected (active at initial operation).

Connect the limit switch to the control. Check the limit switch connection cable.

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Error

Display: "F" and code

Status code Fault description Measures for fault correction

Limit switch system has been changed without reset of the control Reset the control via program "9.5".

Internal plausibility error. Error acknowledgement by next command.

Triggering of the force monitoring. Check the mechanics of the doors for stiffness.

ROM error. Switch control off and on.

Replace control if necessary.

CPU error. Switch control off and on.

Replace control if necessary.

RAM error. Switch control off and on.

Replace control if necessary.

Internal control error. Switch control off and on.

Replace control if necessary.

Digital limit switch error (DES). Check DES connector and connection cable.

Switch control off and on.

Error in the door movement.

Check the mechanics of the doors for stiffness. Check the limit switch turn. Switch control off and on.

Turning direction error (DES). Change turning direction via program "0.2".

Minimum travel path not reached at initial operation (DES). Move the door for at least 1 second.

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Commands

Display: "E" and code

Code Command description

An Open command is present. X5.3 control inputs

A Stop command is present. X5.2 control inputs

A Close command is present. X5.4 control inputs

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Status indicationsStatus display Description

Preset value for maintenance cycle counter status reached.

Point on left-hand side is not lit: Control circuit short-circuit or overloaded.

Change of rotating direction activated, only possible at initial start-up.

Change of rotating direction carried out, only possible at initial start-up.

Flashing

Teach-in Open final limit position.

Flashing

Teach-in Close final limit position.

Flashing

Opening operation active.

Flashing

Closing operation active.

Stop between the set final limit positions.

Stop in the Open final limit position.

Stop in the Close final limit position.

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12 Explanation of symbols

Symbol Explanation

Request: Read mounting manual

Request: Check

Request: Note

Request: Note the setting of the menu below

Default adjustment of the menu

Default adjustment of the menu, value on the right

Default adjustment of the minimum limit, dependent on drive

Default adjustment of the maximum limit, dependent on drive

Setting range

Request: Chose menu or value, turn selector switch left or right

Request: View menu, activate selector switch once

Request: Store, press selector switch once

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Symbol Explanation

Request: Adjustment via built in push button OPEN/CLOSE, OPEN push button upwards; CLOSE push button downwards

Request: Press STOP button once via built in push-button

Request: Save, press stop-button once via built in push-button

Request: Save, press STOP-button for three seconds via built in push-button

Request: Reset the control, press stop-button for three seconds via built in push-button

Request: Start door positions

Request: Start door positions for OPEN final limit position

Request: Start pre-limit

Request: Start door position for CLOSE final limit position

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13 D eclar ati on of Incorporati on/Declar ation of Confor mity

Declaration of Incorporation

pursuant to Machinery Directive 2006/42/EC for a partly completed machine Appendix II Part B GfA - Gesellschaft für Antriebstechnik

Dr.-Ing Hammann GmbH & Co KGWiesenstraße 81

40549 DüsseldorfDeclaration of Conformity pursuant to EMC Directive 2004/108/EC

We, GfA – Gesellschaft für Antriebstechnik,

hereby declare that the product specified in the following complies with the above-mentioned EU Directive and is only intended for installation in a door system.

TS 959 Applied standards DIN EN 12453 DIN EN 12978 DIN EN 60335-1 DIN EN 61000-6-2 DIN EN 61000-6-3

Industrial, commercial and garage doors and gates Safety devices for power operated doors Safety of household and similar electrical appliances – Part 1: General Requirements Electromagnetic compatibility (EMC) - Part 6-2 Generic standards - Immunity for industrial environments Electromagnetic compatibility (EMC) - Part 6-3 Generic standards - transient emission for residential, commercial and light-industrial environments

We undertake to transmit, in response to a reasoned request by the authorities, the special documents for this partly completed machine.

Authorised representative for the compilation of the technical documentation

(EU address in the company)

Dipl.-Ing. Bernd Synowsky Documentation representative

Partly completed machinery according to EC Directive 2006/42/EC is only intended to be installed in, or combined with, other machinery (or other partly completed machinery/systems) in order to form a completed machine pursuant to the Directive. This product must therefore only be put into operation when it has been determined that the complete machine/system in which it has been

installed complies with the provisions of the above-mentioned directives.

Düsseldorf, 15.08.2012 Stephan Kleine Managing Director Signature