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Page 1: Best practices in life science control cabinet design and ... · Best practices in life science control cabinet design and fabrication ... Economical Choose terminal strips (IP20)

Best practices in life science control cabinet design and fabrication

Proven design ideas and innovative products to reduce costs and time

Page 2: Best practices in life science control cabinet design and ... · Best practices in life science control cabinet design and fabrication ... Economical Choose terminal strips (IP20)

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Maximum productivity for you and your customers - this is our mission.

Our know-how, our holistic approach and our love of detail have made us a global leader in automation technology � and the world market leader in basic and further technical training. With over 60 years experience in factory and process automation, we are the right partner for you. Always able to provide an appropriate solution which is characterized by security, simplicity, efficiency and competency.

Security

We want you to feel secure during each and every phase of our collaboration. And confident that you are increasing your productivity. You can rely on our specialists as well as the quality of our products and processes � always and everywhere. This is what we stand for as a family-run company with a long tradition in factory and process automation.

Simplicity

We make your work easier. From the first idea and product selection through to after sales. We reduce complexity with new product generations and software tools for quick product selection and configuration � simplicity is our philosophy. This gives you more time for the really important things: your core business and customers.

Efficiency

Save energy, materials and effort and reduce both your CO² emissions and your operating costs. With advice and services from Festo for tailored, economical and intelligent solutions. This is how you permanently increase the productivity of your company.

Competency

Work with experts who understand your industry. We have been setting trends in automation for decades. We smooth the way to maximum productivity with experience and dedication. Our experience is the key to your success: from consultation through to development, training, seminars and products. That is competency in action.

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Complete automation partner for biotech/pharmaceutical skid control

Biotech/pharmaceutical solutions• Bioreactor• CIP/SIP• Mixing• Sterilization• Filtration

Air blanket control: Integrated I/P controlling inert gas to reactor vessel

Life science diaphragm valve

Control cabinet with bulkhead mounted CPV valve terminals

Life science angle seat valve

CPX/MPA integrated electrical terminal andvalve terminal with proportional pressure regulators

Bioreactor vessel Life science angle seat valve

DCS/PLC and Ethernet

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Festo CPX/MPA. The most complete integrated platform for electrical and pneumatic process control and automation

Flexibility Interchangeable fieldbus nodes support to leading DCS/PLC protocols. As the application requirement changes the platform can adapt

Economical Choose terminal strips(IP20) for installation inside cabinet or M8/ M12 connections (IP67) for installation directly on skid

PerformanceIntegrated 4 channel pressure sensors directly into I/O terminal eliminates field pressure sensors and reduces I/O count

DiagnosticsPoint level diagnostics for electronics and pneumatics are available via local LED, handheld, Festo software, via integrated webserver, or over fieldbus/ethernet to supervisory DCS/PLC

PerformanceIP67 design supports installation inside cabinet or directly on skid

SafetyDual channel galvanically isolated power supply zones give you isolationcapacity to Cat. 4

SafetyRemovable face plate allows technician to replace I/O card without removing wiring or cabling to block

CompleteRange of high density analog and digital, RTP, thermocouple I/O, including 16 bit analog inputs for better instrument resolution

Versatility through competency: CPX communicates in multiple languages and is suited for numerous control concepts

The CPX is the highly competent electrical terminal handling I/O and communication

This isthe future!

PowerfulAvailable with an embedded CoDeSys controller based on IEC61131-3, the terminal can provide autonomous control or handle local subroutines while communicating with supervisory DCS/PLC

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ExpandableFor economical decentralized control concept, simple connection to additional valve terminal or I/O blocks up to 30 feet away. Whether on the terminal or decentralized, nodesupports up to 512 I/Odepending on fieldbus protocol limits

Convenience and economical Interface plate to combine pneumatics and electronics on one terminal reduces the number of nodes, terminals, and cabling inside cabinet fieldbus connections

ConvenienceColor coding valves can match manual override, LED and pneumatic output for quicker Factory Acceptance Testing (FAT) and validation

Safety and convenienceOptional hot swap allow for single valve replacement while terminal remains pressurized

SimplicityIntegrated proportional pressure regulator combined with capability to handle inert gases eliminates the need for I/P’s mounted on skid and reduces I/O count

VersatileCombine multiple valve sizes on one terminal to handle both piloting and higher flow requirements

EconomicalReduce installation costs by bulkhead mounting terminal to control cabinet wall with multipole plate

SafetyIsolate pneumatic zones for safety shut down, isolated pressure zones, different inert gases or air filtration levels

PerformanceIntegrate flow control and pressure regulators to control gases for downstream processes

TCP

The MPA is the complete high capacity valve terminal

Universaland flexible

FlexibleSimple to change or add I/O orvalve modules as projects evolve

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Benefits of multipole plates for valve terminals inside cabinet

Save Time

Use of multipole plates significantly reduces assembly costs and materials because there is only one cut out, no time is required for short runs of tubing inside the cabinet and multiple bulkhead connectors do not have to be assembled.

Maintain Security

The gaskets have NEMA and IP ratings as required by UL, so the integrity of the enclosure is maintained against moisture, dust, and gases.

Safe Solution

By removing all the short pneumatic hoses in the cabinet, time to verify connections during SAT or when performing field service are greatly reduced.

Clean Design

Having all the pneumatic connections outside the cabinet wall improves the aesthetics and compliance of the cabinet

design.

Using multipole plates can

save up to 30%

Inside cabinet view of bulkhead mounted valve terminal View of all pneumatic connections outside cabinet

CPX/MPA electrical and valve terminal with multipole CPV valve terminals bulkhead mounted in cabinet CPV valves showing two of many multipole plate styles

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Benefits from innovative products, services and best practices

Diagnostic information from Festo

valves and I/O can be extracted by

DCS/PLC over fieldbus. Information

such as shorted wire, failed solenoid

valve, or number of cycles can

pinpoint issues quickly and help

diagnose issues remotely.

Utilization of flow sensors can

provide real time usage and

volumetric consumption, both of

which can be used as a benchmark

to market your equipment

improvements. Measuring flow

at FAT and monitoring it over

the lifetime of the equipment is

an excellent and cost effective

diagnostic tool. An increase in air

consumption is an early indication of

a leak or component breakdown.

Reduce costs with a single partner

for process control and automation.

Festo is the leading supplier of valves,

I/O, air preparation, fittings, tubing,

sensors, process valves and

additionally manufacturers a complete

range of handling and motion control

solutions.

Reduce field service costs Energy efficient & increased uptime

Single source supplier

Partnering with a manufacturer

located in 176 countries

improves market acceptance

and ensures global support for

you and your customers.

Festo is recognized as the

technology leader in automation

solutions within the life science

industry. Enhance your image as

leading biotech, pharmaceutical

and food industry companies

recognize the quality and value of

Festo products and solutions.

Festo offers complete range of

regulators, filters and dryers

to ensure equipment uptime and

a safe quality air supply for all

applications. Contact a local Festo

sales representative or refer to

our Air Quality Guide to ensure air

quality at your facility meets FDA

requirements.

Ensure clean air Improve image support

At times valve replacement is

necessary while parts of the skid

remain active. Utilization of a hot

swappable valve provides the ability

to isolate and replace a single valve

while the manifold stays pressurized

and operational. Helpful for

preventative maintenance of valves

controlling reactor processes.

Hot swap valve replacement

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www.festo.us

Connect with us

www.festo.us/socialmedia

Festo - Your Partner in Automation

Festo Corporation United

States Headquarters

395 Moreland Road

Hauppauge, NY 11788

Silicon Valley

4935 Southfront Road, Suite F

Livermore, CA 94550

Dallas

17440 Dallas Parkway, Suite 211

Dallas, TX 75287

Southern California

3183 F Airway Avenue

Costa Mesa, CA 92626

Regional Service Center

777 Columbia Rd.

Mason, OH 45040

Detroit

1441 West Long Lake Road

Troy, MI 48098

Appleton

N922 Tower View Dr, Suite 200

Greenville, WI 54942

Charlotte

4600 Lebanon Road, Unit G

Charlotte, NC 28227

Engineering and Manufacturing Excellence. Festo’s Quality Assurance, ISO 9001 Certification

Festo Corporation is committed to supply all Festo products and services that will meet or exceed our customers’ requirements in product quality, delivery, customer service and satisfaction.

The Executive Management Team determines the guidelines of the Quality & Environmental Policy, keeps itself informed regarding quality and environmental performance, and supports the validity of the Quality and Environmental Management System.

Chicago

85 W Algonquin, Suite 340

Arlington Heights, IL 60005

Festo Regional Contact Center

Customer ServiceTel:1 800 99 FESTO (1 800 993 3786)Fax:1 800 96 FESTO (1 800 963 3786)Email: [email protected]

Product SupportTel:1 866 GO FESTO (1 866 463 3786)Fax:1800 96 FESTO(1 800 963 3786)Email: [email protected]

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