Source Identification of a Bladeless Fan by using SONAH in ...

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Purdue University Purdue e-Pubs Publications of the Ray W. Herrick Laboratories School of Mechanical Engineering 8-27-2019 Source Identification of a Bladeless Fan by using SONAH in Cylindrical Coordinates Weimin or Purdue University, [email protected] J Stuart Bolton Purdue University, [email protected] Tongyang Shi Purdue University Follow this and additional works at: hps://docs.lib.purdue.edu/herrick is document has been made available through Purdue e-Pubs, a service of the Purdue University Libraries. Please contact [email protected] for additional information. or, Weimin; Bolton, J Stuart; and Shi, Tongyang, "Source Identification of a Bladeless Fan by using SONAH in Cylindrical Coordinates" (2019). Publications of the Ray W. Herrick Laboratories. Paper 209. hps://docs.lib.purdue.edu/herrick/209

Transcript of Source Identification of a Bladeless Fan by using SONAH in ...

Page 1: Source Identification of a Bladeless Fan by using SONAH in ...

Purdue UniversityPurdue e-Pubs

Publications of the Ray W. Herrick Laboratories School of Mechanical Engineering

8-27-2019

Source Identification of a Bladeless Fan by usingSONAH in Cylindrical CoordinatesWeimin ThorPurdue University, [email protected]

J Stuart BoltonPurdue University, [email protected]

Tongyang ShiPurdue University

Follow this and additional works at: https://docs.lib.purdue.edu/herrick

This document has been made available through Purdue e-Pubs, a service of the Purdue University Libraries. Please contact [email protected] foradditional information.

Thor, Weimin; Bolton, J Stuart; and Shi, Tongyang, "Source Identification of a Bladeless Fan by using SONAH in CylindricalCoordinates" (2019). Publications of the Ray W. Herrick Laboratories. Paper 209.https://docs.lib.purdue.edu/herrick/209

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SOURCE IDENTIFICATION OF A

BLADELESS FAN BY USING SONAH

IN CYLINDRICAL COORDINATES

SCHOOL OF MECHANICAL ENGINEERING

AUGUST 27, 2019

Weimin Thor, J. Stuart Bolton, Tongyang Shi

Ray W. Herrick Laboratories, Purdue University

San Diego, California

NOISE-CON 20192019 August 26-28

Presentation available at: https://docs.lib.purdue.edu/herrick/

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Introduction

Need for identifying noise source locations to better allocate noise control resources

▪ Importance of noise source identification

Laws and Regulations

Concerns of occupational

health and safety

Eliminating noise source in the design phase

Designing efficient noise control

strategies

Environmental concern for

noise

▪ Current noise measurement methods

Direct

Measurement

Vibration

Measurement

Acoustical

Holography

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Introduction

Near-field Acoustical Holography (NAH)

▪ Construct a model to describe the acoustic field generated by a source based on a near-field

microphone array measurement

▪ Benefits

– Measurements can be taken at a distance away from the source

– Sound field can be visualized in a three-dimensional space

– Faster than a point-to-point direct measurement

▪ Drawbacks

– Economically costly due to number of microphones required

Noise Source

Array Measurement

Transfer Path

Reconstruction

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Introduction

Motivation for new studies on acoustical holography such as Statistically Optimized Near-field

Acoustical Holography (SONAH)

▪ Identify noise sources with flexible microphone measurement positions

▪ Requires the use of less microphones

▪ Wide application in the industry for noise source localization and identification

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Contents

Goal: To identify source locations at various frequencies for a bladeless fan with SONAH and

suggest effective noise control solutions

▪ SONAH formulation in cylindrical coordinates

– New simplification pattern to increase calculation speed

▪ Simple simulation results

▪ Experimental results

– Direct intensity measurement

– Cylindrical array measurement

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SONAH formulation (Previous work)

J. Hald, “Basic theory and properties of statistically optimized near-field acoustical holography,”

Journal of the Acoustical Society of America, 125, 2105 – 2120 (2009).

▪ SONAH reduces the spatial windowing effects experienced by regular NAH due to spatial truncation

▪ Described the general formulation of SONAH in Cartesian coordinates for planar applications

▪ SONAH performs the surface-to-surface projection optimally directly in the spatial domain

▪ Represent any sound field as a linear combination of wave functions

𝑝 𝒓𝑖 =

𝑛=1

𝑁

𝑎𝑛Φ𝑛 𝒓𝑖 , 𝑖 = 1,⋯ , 𝐼

▪ Express complex pressure at any arbitrary position, 𝒓, as a linear combination of complex pressure

on the measurement surface, 𝒓𝑚, with its respective weighting coefficients, 𝑐𝑗

𝑝 𝒓 =

𝑗=1

𝐽

𝑐𝑗 𝒓 𝑝 𝒓𝑚,𝑗

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SONAH formulation (Previous work)

Y. T. Cho, J. S. Bolton and J. Hald, “Source visualization by using statistically optimized near-

field acoustical holography in cylindrical coordinates,” Journal of the Acoustical Society of

America, 118, 2355 – 2364 (2005).

▪ Representing the sound fields with cylindrical wave functions

Φ𝑘𝑧,𝑛 𝑟, 𝜙, 𝑧 ≡𝐻𝑛

1𝑘𝑟𝑟

𝐻𝑛1𝑘𝑟𝑟𝑠

𝑒𝑖𝑛𝜙𝑒𝑖𝑘𝑧𝑧

𝑝 𝒓 =1

2𝜋

𝑛=−∞

න−∞

𝑃𝑛 𝑟𝑠, 𝑘𝑧 Φ𝑘𝑧,𝑛 𝒓 𝑑𝑘𝑧

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SONAH formulation (Previous work)

Y. T. Cho, J. S. Bolton and J. Hald, “Source visualization by using statistically optimized near-

field acoustical holography in cylindrical coordinates,” Journal of the Acoustical Society of

America, 118, 2355 – 2364 (2005).

▪ Expressed the reconstructed pressure and velocity at any arbitrary locations in the form of matrix

multiplications based on the equation mentioned in Hald’s paper

𝑝 𝒓 ≈

𝑗=1

𝐽

𝑐𝑗 𝒓 𝑝 𝒓𝑚,𝑗 = 𝐩T 𝒓𝑚 𝐜 𝒓 = 𝐩T 𝒓𝑚 𝐀H𝐀 + 𝜃2𝐈−1𝐀H𝜶 𝒓

𝑢𝑟 𝒓 =1

𝑗𝜔𝜌0

𝜕𝑝 𝒓

𝜕𝑟≈ 𝐩T 𝒓𝑚 𝐀H𝐀 + 𝜃2𝐈

−1𝐀H𝜷 𝒓

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SONAH formulation

Based on previous works, the following formulae were defined for a single reconstruction point

𝐀H𝐀𝑗𝑖=

𝑛=−∞

𝑞=−∞

Φ𝑘𝑧𝑞,𝑛∗ 𝒓𝑚,𝑗 Φ𝑘𝑧𝑞,𝑛 𝒓𝑚,𝑖 =

𝑛=−∞

𝑞=−∞

∞𝐻𝑛

1𝑘𝑟𝑟𝑚

𝐻𝑛1𝑘𝑟𝑟𝑠

2

𝑒𝑗 𝑛 𝜙𝑚,𝑖−𝜙𝑚,𝑗 +𝑘𝑧𝑞 𝑧𝑚,𝑖−𝑧𝑚,𝑗

𝐀H𝜶 𝒓𝑗=

𝑛=−∞

𝑞=−∞

Φ𝑘𝑧𝑞,𝑛∗ 𝒓𝑚,𝑗 Φ𝑘𝑧𝑞,𝑛 𝒓 =

𝑛=−∞

𝑞=−∞

∞𝐻𝑛

1 ∗𝑘𝑟𝑟𝑚 𝐻𝑛

1𝑘𝑟𝑟

𝐻𝑛1𝑘𝑟𝑟𝑠

2 𝑒𝑗 𝑛 𝜙−𝜙𝑚,𝑗 +𝑘𝑧𝑞 𝑧−𝑧𝑚,𝑗

𝐀H𝜷 𝒓𝑗=

𝑛=−∞

𝑞=−∞

Φ𝑘𝑧𝑞,𝑛∗ 𝒓𝑚,𝑗

𝜕

𝜕𝑟Φ𝑘𝑧𝑞,𝑛 𝒓 =

1

𝑗𝜔𝜌0

𝑛=−∞

𝑞=−∞

∞ 𝐻𝑛1 ∗

𝑘𝑟𝑟𝑚 𝑘𝑟𝐻𝑛1 ′

𝑘𝑟𝑟

𝐻𝑛1𝑘𝑟𝑟𝑠

2 𝑒𝑗 𝑛 𝜙−𝜙𝑚,𝑗 +𝑘𝑧𝑞 𝑧−𝑧𝑚,𝑗

▪ For an actual application, reconstruction points are not restricted to a single point, where a matrix

could be formed by adding an extra column for every additional point for the calculation of 𝐀H𝜶 𝒓and 𝐀H𝜷 𝒓

▪ An optimal truncation is required to limit the infinite summation in the application

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SONAH formulation

Due to the symmetry properties for cylindrical coordinates, it is possible to significantly

increase the processing speed of the algorithm by identifying certain patterns

▪ The ability to speed up the calculation is only valid in the special case when the measurement grid

distribution (microphone array) is identical to the desired reconstruction grid where the only difference

is the radius

▪ 𝐀H𝜶(𝒓) and 𝐀H𝜷(𝒓) turns into a matrix of size 𝐽 × 𝐽 , like 𝐀H𝐀. The pattern of the respective matrixes

are shown next where only the first column is unique and need to be calculated

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SONAH formulation

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𝑨H𝑨

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SONAH formulation

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𝑨H𝜶, 𝑨H𝜷

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Simulation example

Conducted a simple simulation to verify code by reconstructing pressure, velocity, and intensity

Monopoles

(Q = 1)

𝑝 =𝑄𝑒𝑗𝑘𝑹

4𝜋𝑹; 𝑢 =

1

𝑗𝜔𝜌0

𝜕𝑝

𝜕𝑹=𝑄𝑒𝑗𝑘𝑹

𝑗𝜔𝜌0

𝑗𝑘𝑹 − 1

4𝜋𝑹2 ; 𝐼𝑟 =1

2Re 𝑝𝑢𝑟

992 total reconstruction points

(Cir 32 × H 31)

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Simulation example (Intensity)

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True Reconstructed

MSE =σ 𝐼𝑟,𝑡𝑟𝑢𝑒 − 𝐼𝑟,𝑟𝑒𝑐𝑜𝑛

2

σ 𝐼𝑟,𝑡𝑟𝑢𝑒2 × 100% = 5.7551%

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Experimental results

0° 180°

FRONT

Fan information

▪ Operating condition: Level 5

▪ Motor rotation speed: 5000 rpm (83.33 Hz)

▪ Number of fan blades: 9

▪ Blade passage frequency: 750 Hz

Intensity probe information

▪ Brüel and Kjær Type 3654 Sound Intensity Probe Kit

– Type 2270 Sound Intensity System, Type 4197 ½” Sound Intensity Microphone

Array microphones information

▪ Brüel and Kjær Type 4958 20 kHz Precision Array Microphone

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Preliminary test shows that most of the noise is generated

by base unit of the fan containing the rotor and stator

Wind is

flowing

through

channel

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Experimental results

Direct intensity measurement

▪ Setup

▪ Circumferential resolution is 8° (appx. 2 cm) and vertical resolution is 2 cm

▪ 322 total measurement points

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Experimental results (752 Hz)

Direct intensity measurement result at 752 Hz

▪ At the blade passage frequency, there was a clear directivity in sound intensity distribution which

mainly radiates from the perforated intake of the fan

0° 180°FRONT

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Experimental results (1004 Hz)

Direct intensity measurement result at 1004 Hz

▪ At 1004 Hz, there is a single hotspot centered at the 180º region

0° 180°FRONT

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Experimental results

Cylindrical array measurement

▪ Setup

▪ 56 microphones (Cir 8 × H 7 configuration)

▪ 792 total reconstruction points

7 cm

0.1429 m

0.0859 m

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Partial field decomposition of cylindrical array measurement results

▪ Identify and separate uncorrelated sound fields using single value decomposition of the cross-

spectral density of the measured pressure signals from all 56 microphones

▪ Two partial sound fields were used to describe the total sound field with an approximate 94%

accuracy around the peaks corresponding to the blade passage frequency

Experimental results (752 Hz)

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752 Hz

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Experimental results (752 Hz)

Cylindrical array measurement result at blade passage frequency peak 𝒇 ≅ 𝟕𝟓𝟐 𝐇𝐳

▪ Displayed similar directivity pattern as the one shown in the direct intensity measurement result

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0° 180°FRONT

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Experimental results (752 Hz)

Comparison (𝒇 ≅ 𝟕𝟓𝟐 𝐇𝐳)

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0° 180°FRONT

Sound Power Comparison

Direct – 29.05 dB

SONAH – 28.16 dB

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Partial field decomposition of cylindrical array measurement results

▪ Identify and separate uncorrelated sound fields using single value decomposition of the cross-

spectral density of the measured pressure signals from all 56 microphones

▪ Two partial sound fields were used to describe the total sound field with an approximate 95%

accuracy around the peaks corresponding to the blade passage frequency

Experimental results (1004 Hz)

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1004 Hz

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Experimental results (1004 Hz)

Cylindrical array measurement result at 1004 Hz peak

▪ Displayed hotspot centered around the 180º region but also another hotspot at 0º (360º)

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0° 180°FRONT

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Experimental results (1004 Hz)

Comparison (𝒇 ≅ 𝟏𝟎𝟎𝟒 𝐇𝐳)

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0° 180°FRONT

Sound Power Comparison

Direct – 32.53 dB

SONAH – 30.39 dB

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Conclusion

▪ Directivity pattern was observed at the blade passage frequency of 752 Hz for both direct intensity

measurement and cylindrical SONAH reconstruction

– Pattern may result from direct mounting of the fan rotor to the shell, generating a modal characteristic

– Pattern could also originate in an acoustic mode forming in the cylindrical plenum space beneath the fan

rotor

– Further investigation must be performed to identify the root cause of the directivity pattern

▪ Based on present results from both simulation and experiment, cylindrical SONAH can reproduce the

results of the intensity measurement with significant time saving

– Direct intensity experiment took 6.5 hours to complete (excluding data analysis)

– SONAH cylindrical array experiment took merely 20 seconds (excluding data analysis)

▪ Next steps are to develop noise control and noise reduction strategies for the bladeless fan and

identify the cause of the directivity pattern and observed reflective effect

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Acknowledgement

▪ Midea Group – Financial support / Fan sample provider

▪ DaZhuang He – Main programmer for the intensity scanning robot

▪ Ang Li – Assistance for conducting the experiments

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EA/EOU

THANK YOUWeimin Thor J. Stuart Bolton

[email protected] [email protected]

Ray W. Herrick Laboratories Ray W. Herrick Laboratories

San Diego, California

NOISE-CON 20192019 August 26-28

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References

▪ R. Steiner and J. Hald, “Near-field acoustical holography without errors and limitations caused by the use of

spatial DFT,” Proceedings of ICSV6, 1999, pp. 843 – 850.

▪ J. Hald, “Patch near-field acoustical holography using a new statistically optimal method,” Proceedings of Inter-

Noise 2003, 2003, pp. 2203 – 2210.

▪ J. Hald, “Basic theory and properties of statistically optimized near-field acoustical holography,” Journal of the

Acoustical Society of America, 125, 2105 – 2120 (2009).

▪ Y. T. Cho, J. S. Bolton and J. Hald, “Source visualization by using statistically optimized near-field acoustical

holography in cylindrical coordinates,” Journal of the Acoustical Society of America, 118, 2355 – 2364 (2005).

▪ E. G. Williams, Fourier Acoustics: Sound Radiation and Nearfield Acoustical Holography, (Academic Press,

London, UK, 1999).

▪ M. Abramowitz and I. A. Stegun, Handbook of Mathematical Functions with Formulas, Graphs, and

Mathematical Tables, (Dover Publications, New York, NY, 1965).

▪ M. Lee and J. S. Bolton, “Scan-based near-field acoustical holography and partial field decomposition in the

presence of noise and source level variation,” Journal of the Acoustical Society of America, 119, 382 – 393

(2006).

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Simulation example

Pressure

MSE =σ 𝑝𝑡𝑟𝑢𝑒 − 𝑝𝑟𝑒𝑐𝑜𝑛 2

σ 𝑝𝑡𝑟𝑢𝑒 2× 100% = 1.2787%

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Simulation example

Velocity

MSE =σ 𝑢𝑟,𝑡𝑟𝑢𝑒 − 𝑢𝑟,𝑟𝑒𝑐𝑜𝑛

2

σ 𝑢𝑟,𝑡𝑟𝑢𝑒2 × 100% = 9.4579%