Schema electrique 966 f

2
© 1993 Caterpillar All Rights Reserved Printed in U.S.A. SENR5924 March 1993 966F Series II Electrical System 8BG2000-2339 9YJ1-1077 1SL1-506 Wheel Loader Component Identifiers (CID) List CID Component 096 Fuel Level Sensor 100 Engine Oil Pressure Sensor 110 Engine Coolant Temperature Sensor 168 Electrical System Voltage 177 Power Train Oil Temperature Sensor 190 Engine Speed Sensor 248 Data link 270 Harness Code 271 Action Alarm 324 Action Lamp 362 Ride Control Solenoid 600 Hydraulic Oil Temperature Sensor 601 Brake Air Pressure Sensor 621 Down Shift Switch 627 Parking Brake Switch 631 Solenoid 1 (Reverse) 632 Solenoid 2 (Forward) 633 Solenoid 3 (Gear 4) 634 Solenoid 4 (Gear 3) 635 Solenoid 5 (Gear 2) 636 Solenoid 6 (Gear 1) 650 Harness Code 668 Shift Handle 671 Transmission Speed Sensor 680 Ride Control Switch 685 Service Information Code 687 Options Identification Code Module Identifiers (MID) MID No. Module 26 Computerized Monitoring System (CMS) 81 Electronic Transmission Control Failure Mode Identifiers (FMI) List FMI No. Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 9 Abnormal update. 10 Abnormal rate of change. 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. A 3 4 5 6 8 9 10 11 12 14 15 13 16 B C D 1 2 17 18 19 20 21 22 7 A 3 4 5 6 8 9 10 11 12 14 15 13 16 B C D 1 2 17 18 19 20 21 22 7 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS C48649P1 Component Location Component Schematic Location Machine Location Component Schematic Location Machine Location Alarm (CMS) D-4 A Sensor - Lift Cyl Pressure A-2 16 Alarm - Backup D-15 1 Sensor - Lift Position A-2, E-1 17 Alternator E-13 2 Sensor - Trans Oil Temp B-14 18 Battery F-14 3 Sensor - Trans Speed C-12 11 Battery E-14 4 Shifter - Transmission F-3 A Breaker - Alternator (80A) C-15 D Solenoid - A/C Clutch F-1 3 19 Breaker - Blower Motors (15A) C-10 B Solenoid - Engine Shutdown E-1 3 11 Breaker - Engine Shutdown (15A) C-15 D Solenoid - Float Detent B-6 B Breaker - Main (80A) C-15 D Solenoid - Lift Detent B-S B Breaker - Running Lamp (15A) C-15 D Solenoid - Ride Control Valve B-2, E-1 16 Breaker - Seat Air Comp (1 5A) C-10 B Solenoid - Start Aid A-1 4 8 Buffer - Fuel Level D-1 5 Solenoid - Tilt Detent B-6 B Control - Autoshift Trans E-12 6 Solenoids - Trans Valves (6) C-11, C-12 20 Control - Engine Shutdown C-13 D Switch - Auto Ride Control E-7 B Control - Payload Measurement (ECM) F-12 6 Switch - Battery Disconnect F-14 19 Converter - Voltage D-6 A Switch - Beacon D-10 B Display - Payload Measurement D-3 7 Switch - Blower Motor D-4 C Dryer - Brake Air A-13 8 Switch - Bucket Positioner A-2, E-1 21 Flasher D-4, E-4 A Switch - Dimmer C-1 A Fuses (1OA) C-10 B Switch - Eng Coolant Temp (Ether Aid) A-15 14 Fuses (1OA) C-15 D Switch - Engine Oil Press A-15 14 Horn - Forward B-1, E-1 9 Switch - Flood Lamp E-11 B Lamp - Action D-4 C Switch - Front Intermittent Wiper E-8 B Lamps - Indicator F-4 C Switch - Hydraulic Oil Level A-3 15 Meter - Service E-11 B Switch - Key Start E-9 B Monitor - Computerized System (CMS) E-4 C Switch - Lift Positioner A-2, E-1 9 Motor - Front Washer C-13 10 Switch - Parking Brake D-1 22 Motor - Front Wiper B-3 C Switch - Payload Measurement Reweigh E-7 B Motor - Rear Washer C-14 10 Switch - Payload Measurement Store E-7 B Motor - Rear Wiper F-10 6 Switch - Primary Steering B-14 B Motor - Starter F-14 11 Switch - Rear Wiper E-8 B Motor - Blower C-3 12 Switch - Refrigerant A-15 14 Motor - Blower C-3 13 Switch - Running Lamp E-10 B Relay - Main C-15 D Switch - Start Aid E-8 B Relay - Start C-15 D Switch - Stop lamp C-1 22 Resistor - Blower Motor Speed C-3 12 Switch - Supplemental Steering A-14 22 Resistor - Starter Diagnostic F-13 11 Switch - Thermostat C-3 C Resistor - System Voltage (CMS) C-14 D Switch - Trans Auto/Manual D-10 B Sender - Fuel Level D-1 5 Switch - Trans Downshift B-6 B Sensor - Brake Air Press D-1 5 Switch - Trans Neutralizer Override E-6 B Sensor - Coolant Temp B-15 14 Switch - Trans Neutralizer Press C-1 22 Sensor - Engine Speed C-12 11 Switch - Turn Signal D-6 A Sensor - Hydraulic Temp A-3 15 Machine locations are repeated for components located close together. A = Components located in operator’s compartment. B = Components located in operator’s right side console. C = Components located in the dash. D = Components located on the relay panel. Wire Description Wire Number Wire Color Description Wire Number Wire Color Description Power Circuits Monitoring Circuits (Continued) 101 RD BAT A401 YL ELECTRICAL SYSTEM NO.1 VOLTAGE 102 BU HD LMP A475 PU OPR MON PANEL SECONDARY BRK PRESS (TUV ONLY) 103 YL AUX CKT B412 YL WTL PMS LIFT POS SENSOR 105 BR KEY SW B413 PU WTL PMS LIFT CYL PRESS. SENSOR 106 WH AUX CKT B414 OR WTL PMS NORM/CALIBRATE OUT 107 WH ENG SHUTDOWN CONT B415 PK WTL PMS CLEAR / CHG OUT 108 BU AUX CKT B416 WH WTL PMS REWEIGH SW IN 109 OR AL T OUTPUT (+) TERM. B417 YL WTL PMS STORE SW IN 112 PU MAIN POWER RELAY OUTPUT Accessory Circuits 113 OR OPR MON PANEL B+ SWITCHED 500 BR WIPER -FRONT (PARK) 114 GN WARNING HORN (FORWARD) 501 GN WIPER - FRONT (LO) 116 BR AUX CKT 502 OR WIPER - FRONT (HI) 118 GY AUX CKT 503 BR WIPER - REAR (PARK) 120 YL AUX CKT 504 YL WIPER - REAR (LO) 121 YL BACKUP ALARM TO LAMP 505 BU WIPER - REAR (HI) 124 GN A/C 506 PU WASHER - FRONT 126 PK XMSN CONT 507 WH WASHER - REAR 127 OR AUX CKT 508 PU RADIO SPEAKER - LEFT 128 PK AUX CKT 509 WH RADIO SPEAKER - LEFT (COMMON) 129 BU AUX CKT 511 BR RADIO SPEAKER - RIGHT 130 GN AUX CKT 512 GN RADIO SPEAKER - RIGHT (COMMON) 135 BU AUX CKT 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW 138 GN AUTO LUBE PUMP TO PAYLOAD MON 515 GY BLOWER MOTOR (HI) 144 GN AUX CKT 516 GN BLOWER MOTOR (MEDIUM) 164 WH HYDRO CONT TO WTL POWERTRAIN CTRL 517 BU BLOWER MOTOR (LO) 177 OR MAIN BKR 521 YL A/C SW TO REFRIGERANT SW 193 PU AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW Ground Circuits 537 GN TURN SIGNAL SW TO FLASHER 200 BK MAIN CHASSIS 538 BR HAZARD INDICATOR 201 BK OPR MON PANEL CMS Lighting Circuits 202 BK XMSN CONT 603 PK ROTARY BEACON 203 BK CHASSIS DIAGNOSTIC 604 OR STOP LAMP 206 BK BAT SIDE OF DISCONNECT 605 YL TURN LAMP - LEFT 207 BK STARTER DIAGNOSTIC 606 GY TURN LAMP - RIGHT 228 BK FUEL LEVEL SENDER 608 GN FLOOD LAMP - REAR 250 BK PAYLOAD MON - CUSTOMER GROUND 610 OR HEAD LAMP BASIC 251 BK PAYLOAD MON - SYSTEM GROUND 611 PU HEAD LAMP HI 270 BK CMS IDENT CODE 0 614 PU PARK/TAIL/DASH LAMP 271 BK CMS IDENT CODE 1 615 YL CAB FLOOD LAMP/ROPS 272 BK CMS IDENT CODE 2 617 BR TAIL/POSITION LAMP 273 BK CMS IDENT CODE 3 619 GN HEAD LAMP LO 274 - BK CMS IDENT CODE 4 Control Circuits 275 BK CMS IDENT CODE 5 710 GN XMSN SPEED PICKUP SIGNAL 276 BK XMSN CONT IDENT CODE 0 720 PU XMSN BRAKE SW 277 BK XMSN CONT IDENT CODE 1 751 GN XMSN SHIFT SOL NO.1 OR 3 278 BK XMSN CONT IDENT CODE 2 752 YL XMSN SHIFT SOL NO.2 279 BK XMSN CONT IDENT CODE 3 754 BU XMSN SHIFT SOL NO.3 OR 1 280 BK XMSN CONT IDENT CODE 4 755 OR XMSN SHIFT SOL NO.4 OR 5 281 BK XMSN CONT IDENT CODE 5 761 GY LIFT KICKOUT SOL SW 290 BK SERVICE 762 YL BUCKET POSITIONER SOL SW 291 BK CLEAR 795 YL DUAL HP SOL 292 BK CMS US/METRIC UNITS D743 GN RIDE CONT - WTL IMPL CONT SW TO GND N/O A221 BK TRANS CONTROL OPTIONS CODE 0 D744 WH RIDE CONT - WTL IMPL CONT SW TO GND N/C A222 BK TRANS CONTROL OPTIONS CODE 1 E701 PK RIDE CONT - RIDE CONT LAMP Basic Machine Circuits E702 OR RIDE CONT - AUTO RIDE CONT LAMP 301 BU STARTER NO. 1 SOL 818 BR SERIAL DATA (TRANSMIT) 302 OR STARTER NO.1 RESISTOR TO DIAGNOSTIC 819 GY SERIAL DATA (RECEIVE) 304 WH STARTER RELAY NO.1 OUTPUT 820 BU TRANSMIT KEY 306 GN STARTER RELAY COIL TO NEUT START SW 863 BU PAYLOAD MON TRANSMIT LCD OUT 307 OR KEY ST SW TO NEUT START SW 864 BR PAYLOAD MON CLOCK LCD OUT 308 YL MAIN POWER RELAY COIL 865 GY PAYLOAD MON LATCH LCD OUT 310 PU START AID SW TO START AID SOL 900 PU XMSN SHIFT SOL NO.5 OR 4 311 WH START AID SOL TO TEMP SW 901 WH XMSN SHIFT SOL NO.6 321 BR BCKP ALARM LAMP TRAVEL ALARM 910 YL XMSN NEUTIZER OVERRIDE INDICATOR 322 GY WARNING HORN (FORWARD) 921 WH XMSN SOL NO 1 OR 3 RETURN 326 PU KEY ST SW "C" TERM. 922 BR XMSN SOL NO 2 RETURN 327 PK SHUTDOWN SOL 923 GY XMSN SOL NO 3 OR 1 RETURN Monitoring Circuits 924 GN XMSN SOL NO 4 OR 5 RETURN 403 GN ALTERNATOR (R) TERM. 925 YL XMSN SOL NO 5 OR 4 RETURN 405 GY OPR MON OIL PRESS. (LO SETTING) 926 BU XMSN SOL NO 6 RETURN 409 OR OPR MON NEUT 944 OR CMS COMM + 410 WH OPR MON ACTION ALARM 945 BR CMS COMM - 411 PK OPR MON ACTION LAMP 965 WH TRANS SOL 1 SW TO GND 416 OR SUPPL STER SW 966 GY TRANS SOL 3 SW TO GND 417 GY PRIMARY STER SW 968 BR TRANS SOL 2 SW TO GND 419 YL OPR MON PARKING BRAKE 969 YL TRANS SOL 3 SW TO B+ 429 YL OPR MON BRAKE OIL TEMP 970 GN TRANS SOL 4 SW TO GND 432 PK OPR MON BRAKE PRESS. (OIL) 971 YL TRANS SOL 5 SW TO GND 433 BU OPR MON BRAKE PRESS. (OIL) JUMPER 972 BU TRANS SOL 6 SW TO GND 439 YL LAMP INDICATOR 973 BR CST AUTOSHIFT - AUTO/MANUAL SW 2 440 BR AIR PRESS. GAGE 974 PU CST AUTOSHIFT - SLOW MODE SW 441 OR ENG COOLANT TEMP GAGE 975 WH CST AUTOSHIFT - SOL RETURN 442 GY HYD SYSTEM TEMP GAGE 976 OR RIDE CONT SOL 443 YL POWER TRAIN TEMP GAGE 977 YL CST AUTOSHIFT - AUTO/MANUAL SW 1 447 PK FUEL LEVEL GAGE 978 GN CST AUTOSHIFT - SLOW MODE SW 1 450 YL TACH SENDER (+) B999 GN TRANS SOL 1 SW TO B+ (LRT ONLY) 469 GN FUEL LEVEL SENDER B+ 496 WH OPR MON PANEL HYD OIL LEVEL A AA 2 A AA 1 2 325-PK-14 C A 325-PK-14 200-BK-14 T FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Electrical Schematic Symbols Socket Pin Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector Circuit Number Identification Wire Gauge Wire Color Plug Receptacle 9X-1123 Component Part Number Electrical Schematic Symbols And Definitions 1 1 1 2 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets. Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches. A AA 2 A AA 1 2 325-PK-14 C A 325-PK-14 200-BK-14 T FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Electrical Schematic Symbols Socket Pin Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector Circuit Number Identification Wire Gauge Wire Color Plug Receptacle 9X-1123 Component Part Number Electrical Schematic Symbols And Definitions 1 1 1 2 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets. Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches. Connector Location Connector Machine Location Harness And/Or Components Schematic Location Connector Machine Location Harness And/Or Components Schematic Location F-1034729 P - 1027526 E-5 8 Contacts P-1027526 Frt Wiper Switch E-8 F-1034729 Monitor (CMS) E-4 A-1036468 D -713519 E-13 P-1027526 Trans Control D-12 A-1036468 U -713519 D-2 A-1036468 P - 1027526 B-4 F-1034729 Harness Code F-5 A - 1036468 P - 1027526 B-7 RR - 1034735 Display (PMS) D-3 E - 1036030 P-1027526 B-11 A-1036468 K-713516 C-13 A - 1036468 Diagnostic Conn B-15 p - 1027526 T-1027528 D-7 RR - 1034735 Payload Control F-12 P - 1027526 AR - 1034735 B-8 14 Contacts B - 8E6402 E - 1036030 C-12 A - 1036468 Valve Solenoids B-6 L - 1027527 P - 1027526 C-10 P - 1027526 S- 7X6015 C-3 L-1027527 P - 1027526 D-10 RR-1034735 Operator Display (PMS) D-3 N - 9U2810 Std P-1027526 F-10 A - 1036468 R-9U2771 A-3 N - 9U2811 Atch P - 1027526 F-1 0, D-11 F - 1034729 Speed Code Conn F-5 P - 1027526 T - 1027528 D-7 N - 9U2810 Rear Wiper Motor F-10 P -1027526 QQ - 1027529 D-8 P - 1027526 Frt Wiper Motor B-3 A - 1036468 G - 713520 Std B-3 A - 1036468 G - 1028581 Atch B-3, E-2 P - 1027526 Trans Shifter E-3 A - 10364680 C - 9U2768 A-15 A - 1036468 G - 7I3520 Std A-3 A - 1036468 G - 1028581 Atch A-3, E-2 A - 1036468 Q - 9U2767 C-2 A - 1036468 H - 9U4371 Std D-1 5 A - 1036468 H - 1028960 Atch F- 14 P - 1027526 Trans Shifter E-3 Machine locations are repeated for connectors located close together. * Connector is located at the component. B = Connector is located in the right side console. C = Connector is located in the dash area. D = Connector is located on the relay panel. 7 Contacts 6 Contacts 5 Contacts 4 Contacts 40 Contacts 24 Contacts 20 Contacts 12 Contacts 10 Contacts 9 Contacts C ¹ = Connector is located under dash in steering column. 1 1 2 1 3 3 3 4 4 1 5 4 4 4 6 6 1 7 4 5 3 8 * * * * * * * * * * * C ¹ D B C ¹ C ¹ C ¹ B Off Machine Switch Specification Part No. Function Actuate Deactuate Contact Position 2M-9346 Stoplamp Pressure 45.0 kPa MAX (6.5 psi MAX) 5.0 kPa MIN (0.5 psi MIN) Normally Open 8N-1 693 Engine Coolant Temp (St Aid) 37.8 ± 2.8°C (100.0 ± 5.0°F) 26.7°C MIN (81.0°F MIN) Normally Closed 9X-0378 Engine Oil Pressure 62.0 kPa MAX (9.0 psi MAX) 38.0 ± 20.0 kPa (5.5 ± 3.0 psi) Normally Open 9X-1 159 Steering (Primary & Supplemental) Flow 4.0 Grams (.14 oz) 1.5 Grams (.05 oz) Normally Open 9X-941 8 Transmission Neutralizer Pressure 103.0±20.0 kPa (15.0 ± 3.0 psi) 69.0 kPa MIN (10.0 psi MIN) Normally Closed Resistor, Sender and Solenoid Specifications Part No. Component Description Resistance (Ohms)¹ 9G-1950 Resistor - Blower Speed Overall 2.00 ± .10 Tap_1.00 ± .05 6T-221 7 Resistor - Starter/Diagnostic Conn 150.0 ± 7.5 8T-8813 Solenoid - A/C Clutch 14.4 ± 0.6 6T-4122 Solenoid - Engine Shutdown 5.12 ± 0.26 6T-5859 Solenoid - Ride Control 33.7 ± 1.0 9G-4365 Solenoid - Start Aid 6 3E-3748 Solenoids - Transmission 8.5 ¹ At room temperature unless otherwise noted. Related Electrical Service Manuals Form Number Alternator (100-5047): Consist No. 100-5045 Consist No. 100-5046 SENR4130 SENR2082 Computerized Monitoring System (CMS) SENR5247 Electronic Transmission Control SENR5922 Payload Measurement System (PMS) SEHS9307 Starting And Charging Systems SENR2947 Starting Motor: (4N-3181) Consist No. 8C-3651 Consist No. 3T-6305 Consist No. 9X-4447 SENR3581 SENR3536 SENR4975 Title

Transcript of Schema electrique 966 f

Page 1: Schema electrique 966 f

©1993 CaterpillarAll Rights Reserved

Printed in U.S.A.

SENR5924March 1993

966F Series II

Electrical System

8BG2000-23399YJ1-1077

1SL1-506

Wheel Loader

Component Identifiers (CID) ListCID Component096 Fuel Level Sensor100 Engine Oil Pressure Sensor110 Engine Coolant Temperature Sensor168 Electrical System Voltage177 Power Train Oil Temperature Sensor190 Engine Speed Sensor248 Data link270 Harness Code271 Action Alarm324 Action Lamp362 Ride Control Solenoid600 Hydraulic Oil Temperature Sensor601 Brake Air Pressure Sensor621 Down Shift Switch627 Parking Brake Switch631 Solenoid 1 (Reverse)632 Solenoid 2 (Forward)633 Solenoid 3 (Gear 4)634 Solenoid 4 (Gear 3)635 Solenoid 5 (Gear 2)636 Solenoid 6 (Gear 1)650 Harness Code668 Shift Handle671 Transmission Speed Sensor680 Ride Control Switch685 Service Information Code687 Options Identification Code

Module Identifiers (MID) MID No. Module

26 Computerized Monitoring System (CMS)81 Electronic Transmission Control

Failure Mode Identifiers (FMI) ListFMI No. Failure Description

0 Data valid but above normal operational range.1 Data valid but below normal operational range.2 Data erratic, intermittent, or incorrect.3 Voltage above normal or shorted high.4 Voltage below normal or shorted low.5 Current below normal or open circuit.6 Current above normal or grounded circuit.7 Mechanical system not responding properly.8 Abnormal frequency, pulse width, or period.9 Abnormal update.10 Abnormal rate of change.11 Failure mode not identifiable.12 Bad device or component.13 Out of calibration.

A

3

4

5

6

8

9

1011 12

14

15

13

16

B

C

D1 2

17

18

19 2021

22

7

A

3 4

5

68

9

10

11

12

14

15

13 16

B C

D

1

2 17

1819

20

21

22

7

2

3

45

6

7

8

1

2

3

4

5

6

7

8

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MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

C48649P1

Component LocationComponent Schematic

LocationMachine Location Component Schematic

LocationMachine Location

Alarm (CMS) D-4 A Sensor - Lift Cyl Pressure A-2 16

Alarm - Backup D-15 1 Sensor - Lift Position A-2, E-1 17

Alternator E-13 2 Sensor - Trans Oil Temp B-14 18

Battery F-14 3 Sensor - Trans Speed C-12 11

Battery E-14 4 Shifter - Transmission F-3 A

Breaker - Alternator (80A) C-15 D Solenoid - A/C Clutch F-1 3 19

Breaker - Blower Motors (15A) C-10 B Solenoid - Engine Shutdown E-1 3 11

Breaker - Engine Shutdown (15A) C-15 D Solenoid - Float Detent B-6 B

Breaker - Main (80A) C-15 D Solenoid - Lift Detent B-S B

Breaker - Running Lamp (15A) C-15 D Solenoid - Ride Control Valve B-2, E-1 16

Breaker - Seat Air Comp (1 5A) C-10 B Solenoid - Start Aid A-1 4 8

Buffer - Fuel Level D-1 5 Solenoid - Tilt Detent B-6 B

Control - Autoshift Trans E-12 6 Solenoids - Trans Valves (6) C-11, C-12 20

Control - Engine Shutdown C-13 D Switch - Auto Ride Control E-7 B

Control - Payload Measurement (ECM) F-12 6 Switch - Battery Disconnect F-14 19

Converter - Voltage D-6 A Switch - Beacon D-10 B

Display - Payload Measurement D-3 7 Switch - Blower Motor D-4 C

Dryer - Brake Air A-13 8 Switch - Bucket Positioner A-2, E-1 21

Flasher D-4, E-4 A Switch - Dimmer C-1 A

Fuses (1OA) C-10 B Switch - Eng Coolant Temp (Ether Aid) A-15 14

Fuses (1OA) C-15 D Switch - Engine Oil Press A-15 14

Horn - Forward B-1, E-1 9 Switch - Flood Lamp E-11 B

Lamp - Action D-4 C Switch - Front Intermittent Wiper E-8 B

Lamps - Indicator F-4 C Switch - Hydraulic Oil Level A-3 15

Meter - Service E-11 B Switch - Key Start E-9 B

Monitor - Computerized System (CMS) E-4 C Switch - Lift Positioner A-2, E-1 9

Motor - Front Washer C-13 10 Switch - Parking Brake D-1 22

Motor - Front Wiper B-3 C Switch - Payload Measurement Reweigh E-7 B

Motor - Rear Washer C-14 10 Switch - Payload Measurement Store E-7 B

Motor - Rear Wiper F-10 6 Switch - Primary Steering B-14 B

Motor - Starter F-14 11 Switch - Rear Wiper E-8 B

Motor - Blower C-3 12 Switch - Refrigerant A-15 14

Motor - Blower C-3 13 Switch - Running Lamp E-10 B

Relay - Main C-15 D Switch - Start Aid E-8 B

Relay - Start C-15 D Switch - Stop lamp C-1 22

Resistor - Blower Motor Speed C-3 12 Switch - Supplemental Steering A-14 22

Resistor - Starter Diagnostic F-13 11 Switch - Thermostat C-3 C

Resistor - System Voltage (CMS) C-14 D Switch - Trans Auto/Manual D-10 B

Sender - Fuel Level D-1 5 Switch - Trans Downshift B-6 B

Sensor - Brake Air Press D-1 5 Switch - Trans Neutralizer Override E-6 B

Sensor - Coolant Temp B-15 14 Switch - Trans Neutralizer Press C-1 22

Sensor - Engine Speed C-12 11 Switch - Turn Signal D-6 A

Sensor - Hydraulic Temp A-3 15

Machine locations are repeated for components located close together.

A = Components located in operator’s compartment.

B = Components located in operator’s right side console.

C = Components located in the dash.

D = Components located on the relay panel.

Wire DescriptionWire

NumberWire Color Description Wire

NumberWire Color Description

Power Circuits Monitoring Circuits (Continued)

101 RD BAT A401 YL ELECTRICAL SYSTEM NO.1 VOLTAGE

102 BU HD LMP A475 PU OPR MON PANEL SECONDARY BRK PRESS (TUV ONLY)

103 YL AUX CKT B412 YL WTL PMS LIFT POS SENSOR

105 BR KEY SW B413 PU WTL PMS LIFT CYL PRESS. SENSOR

106 WH AUX CKT B414 OR WTL PMS NORM/CALIBRATE OUT

107 WH ENG SHUTDOWN CONT B415 PK WTL PMS CLEAR / CHG OUT

108 BU AUX CKT B416 WH WTL PMS REWEIGH SW IN

109 OR AL T OUTPUT (+) TERM. B417 YL WTL PMS STORE SW IN

112 PU MAIN POWER RELAY OUTPUT Accessory Circuits

113 OR OPR MON PANEL B+ SWITCHED 500 BR WIPER -FRONT (PARK)

114 GN WARNING HORN (FORWARD) 501 GN WIPER - FRONT (LO)

116 BR AUX CKT 502 OR WIPER - FRONT (HI)

118 GY AUX CKT 503 BR WIPER - REAR (PARK)

120 YL AUX CKT 504 YL WIPER - REAR (LO)

121 YL BACKUP ALARM TO LAMP 505 BU WIPER - REAR (HI)

124 GN A/C 506 PU WASHER - FRONT

126 PK XMSN CONT 507 WH WASHER - REAR

127 OR AUX CKT 508 PU RADIO SPEAKER - LEFT

128 PK AUX CKT 509 WH RADIO SPEAKER - LEFT (COMMON)

129 BU AUX CKT 511 BR RADIO SPEAKER - RIGHT

130 GN AUX CKT 512 GN RADIO SPEAKER - RIGHT (COMMON)

135 BU AUX CKT 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW

138 GN AUTO LUBE PUMP TO PAYLOAD MON 515 GY BLOWER MOTOR (HI)

144 GN AUX CKT 516 GN BLOWER MOTOR (MEDIUM)

164 WH HYDRO CONT TO WTL POWERTRAIN CTRL 517 BU BLOWER MOTOR (LO)

177 OR MAIN BKR 521 YL A/C SW TO REFRIGERANT SW

193 PU AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW

Ground Circuits 537 GN TURN SIGNAL SW TO FLASHER

200 BK MAIN CHASSIS 538 BR HAZARD INDICATOR

201 BK OPR MON PANEL CMS Lighting Circuits

202 BK XMSN CONT 603 PK ROTARY BEACON

203 BK CHASSIS DIAGNOSTIC 604 OR STOP LAMP

206 BK BAT SIDE OF DISCONNECT 605 YL TURN LAMP - LEFT

207 BK STARTER DIAGNOSTIC 606 GY TURN LAMP - RIGHT

228 BK FUEL LEVEL SENDER 608 GN FLOOD LAMP - REAR

250 BK PAYLOAD MON - CUSTOMER GROUND 610 OR HEAD LAMP BASIC

251 BK PAYLOAD MON - SYSTEM GROUND 611 PU HEAD LAMP HI

270 BK CMS IDENT CODE 0 614 PU PARK/TAIL/DASH LAMP

271 BK CMS IDENT CODE 1 615 YL CAB FLOOD LAMP/ROPS

272 BK CMS IDENT CODE 2 617 BR TAIL/POSITION LAMP

273 BK CMS IDENT CODE 3 619 GN HEAD LAMP LO

274 - BK CMS IDENT CODE 4 Control Circuits

275 BK CMS IDENT CODE 5 710 GN XMSN SPEED PICKUP SIGNAL

276 BK XMSN CONT IDENT CODE 0 720 PU XMSN BRAKE SW

277 BK XMSN CONT IDENT CODE 1 751 GN XMSN SHIFT SOL NO.1 OR 3

278 BK XMSN CONT IDENT CODE 2 752 YL XMSN SHIFT SOL NO.2

279 BK XMSN CONT IDENT CODE 3 754 BU XMSN SHIFT SOL NO.3 OR 1

280 BK XMSN CONT IDENT CODE 4 755 OR XMSN SHIFT SOL NO.4 OR 5

281 BK XMSN CONT IDENT CODE 5 761 GY LIFT KICKOUT SOL SW

290 BK SERVICE 762 YL BUCKET POSITIONER SOL SW

291 BK CLEAR 795 YL DUAL HP SOL

292 BK CMS US/METRIC UNITS D743 GN RIDE CONT - WTL IMPL CONT SW TO GND N/O

A221 BK TRANS CONTROL OPTIONS CODE 0 D744 WH RIDE CONT - WTL IMPL CONT SW TO GND N/C

A222 BK TRANS CONTROL OPTIONS CODE 1 E701 PK RIDE CONT - RIDE CONT LAMP

Basic Machine Circuits E702 OR RIDE CONT - AUTO RIDE CONT LAMP

301 BU STARTER NO. 1 SOL 818 BR SERIAL DATA (TRANSMIT)

302 OR STARTER NO.1 RESISTOR TO DIAGNOSTIC 819 GY SERIAL DATA (RECEIVE)

304 WH STARTER RELAY NO.1 OUTPUT 820 BU TRANSMIT KEY

306 GN STARTER RELAY COIL TO NEUT START SW 863 BU PAYLOAD MON TRANSMIT LCD OUT

307 OR KEY ST SW TO NEUT START SW 864 BR PAYLOAD MON CLOCK LCD OUT

308 YL MAIN POWER RELAY COIL 865 GY PAYLOAD MON LATCH LCD OUT

310 PU START AID SW TO START AID SOL 900 PU XMSN SHIFT SOL NO.5 OR 4

311 WH START AID SOL TO TEMP SW 901 WH XMSN SHIFT SOL NO.6

321 BR BCKP ALARM LAMP TRAVEL ALARM 910 YL XMSN NEUTIZER OVERRIDE INDICATOR

322 GY WARNING HORN (FORWARD) 921 WH XMSN SOL NO 1 OR 3 RETURN

326 PU KEY ST SW "C" TERM. 922 BR XMSN SOL NO 2 RETURN

327 PK SHUTDOWN SOL 923 GY XMSN SOL NO 3 OR 1 RETURN

Monitoring Circuits 924 GN XMSN SOL NO 4 OR 5 RETURN

403 GN ALTERNATOR (R) TERM. 925 YL XMSN SOL NO 5 OR 4 RETURN

405 GY OPR MON OIL PRESS. (LO SETTING) 926 BU XMSN SOL NO 6 RETURN

409 OR OPR MON NEUT 944 OR CMS COMM +

410 WH OPR MON ACTION ALARM 945 BR CMS COMM -

411 PK OPR MON ACTION LAMP 965 WH TRANS SOL 1 SW TO GND

416 OR SUPPL STER SW 966 GY TRANS SOL 3 SW TO GND

417 GY PRIMARY STER SW 968 BR TRANS SOL 2 SW TO GND

419 YL OPR MON PARKING BRAKE 969 YL TRANS SOL 3 SW TO B+

429 YL OPR MON BRAKE OIL TEMP 970 GN TRANS SOL 4 SW TO GND

432 PK OPR MON BRAKE PRESS. (OIL) 971 YL TRANS SOL 5 SW TO GND

433 BU OPR MON BRAKE PRESS. (OIL) JUMPER 972 BU TRANS SOL 6 SW TO GND

439 YL LAMP INDICATOR 973 BR CST AUTOSHIFT - AUTO/MANUAL SW 2

440 BR AIR PRESS. GAGE 974 PU CST AUTOSHIFT - SLOW MODE SW

441 OR ENG COOLANT TEMP GAGE 975 WH CST AUTOSHIFT - SOL RETURN

442 GY HYD SYSTEM TEMP GAGE 976 OR RIDE CONT SOL

443 YL POWER TRAIN TEMP GAGE 977 YL CST AUTOSHIFT - AUTO/MANUAL SW 1

447 PK FUEL LEVEL GAGE 978 GN CST AUTOSHIFT - SLOW MODE SW 1

450 YL TACH SENDER (+) B999 GN TRANS SOL 1 SW TO B+ (LRT ONLY)

469 GN FUEL LEVEL SENDER B+

496 WH OPR MON PANEL HYD OIL LEVEL

A AA

2

A AA1

2

325-PK-14C A

325-PK-14

200-BK-14

T

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Electrical Schematic Symbols

SocketPin

Pin or Socket Number

Wire, Cable, or Harness Assembly Identification

Single Wire Connector

Circuit Number Identification

Wire Gauge

WireColor

Plug Receptacle

9X-1123

Component Part Number

Electrical Schematic Symbols And Definitions

11 12 2

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

A AA

2

A AA1

2

325-PK-14C A

325-PK-14

200-BK-14

T

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Electrical Schematic Symbols

SocketPin

Pin or Socket Number

Wire, Cable, or Harness Assembly Identification

Single Wire Connector

Circuit Number Identification

Wire Gauge

WireColor

Plug Receptacle

9X-1123

Component Part Number

Electrical Schematic Symbols And Definitions

11 12 2

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Connector LocationConnector Machine

LocationHarness And/Or

ComponentsSchematic Location Connector Machine

LocationHarness And/Or

ComponentsSchematic Location

F-1034729P - 1027526

E-5 8 Contacts P-1027526 Frt Wiper Switch E-8

F-1034729 Monitor (CMS)

E-4 A-1036468 D -713519 E-13

P-1027526Trans Control

D-12 A-1036468 U -713519 D-2

A-1036468 P - 1027526

B-4 F-1034729Harness Code F-5

A - 1036468 P - 1027526

B-7 RR - 1034735 Display (PMS) D-3

E - 1036030 P-1027526

B-11 A-1036468 K-713516 C-13

A - 1036468Diagnostic Conn

B-15 p - 1027526 T-1027528 D-7

RR - 1034735Payload Control

F-12 P - 1027526 AR - 1034735 B-8

14 Contacts B - 8E6402 E - 1036030

C-12 A - 1036468Valve Solenoids B-6

L - 1027527 P - 1027526

C-10 P - 1027526 S- 7X6015 C-3

L-1027527 P - 1027526

D-10 RR-1034735 Operator Display (PMS) D-3

N - 9U2810 Std P-1027526

F-10 A - 1036468 R-9U2771 A-3

N - 9U2811 Atch P - 1027526

F-1 0, D-11 F - 1034729 Speed Code Conn F-5

P - 1027526 T - 1027528

D-7 N - 9U2810 Rear Wiper Motor F-10

P -1027526 QQ - 1027529

D-8 P - 1027526 Frt Wiper Motor B-3

A - 1036468 G - 713520 Std

B-3

A - 1036468 G - 1028581 Atch

B-3, E-2

P - 1027526Trans Shifter

E-3

A - 10364680 C - 9U2768

A-15

A - 1036468 G - 7I3520 Std

A-3

A - 1036468 G - 1028581 Atch

A-3, E-2

A - 1036468 Q - 9U2767

C-2

A - 1036468 H - 9U4371 Std

D-1 5

A - 1036468 H - 1028960 Atch

F- 14

P - 1027526Trans Shifter

E-3

Machine locations are repeated for connectors located close together.* Connector is located at the component.B = Connector is located in the right side console.C = Connector is located in the dash area.

D = Connector is located on the relay panel.

7 Contacts

6 Contacts

5 Contacts

4 Contacts

40 Contacts

24 Contacts

20 Contacts

12 Contacts

10 Contacts

9 Contacts

C ¹ = Connector is located under dash in steering column.

1

1

2

1

3

3

3

4

4

1

5

4

4

4

6

6

1

7

4

5

3

8

*

*

*

*

*

*

*

*

*

*

*

C ¹

D

B

C ¹

C ¹

C ¹

B

Off Machine Switch SpecificationPart No. Function Actuate Deactuate Contact Position

2M-9346 Stoplamp Pressure 45.0 kPa MAX(6.5 psi MAX)

5.0 kPa MIN(0.5 psi MIN) Normally Open

8N-1 693 Engine Coolant Temp (St Aid) 37.8 ± 2.8°C(100.0 ± 5.0°F)

26.7°C MIN(81.0°F MIN) Normally Closed

9X-0378 Engine Oil Pressure 62.0 kPa MAX(9.0 psi MAX)

38.0 ± 20.0 kPa(5.5 ± 3.0 psi) Normally Open

9X-1 159 Steering (Primary & Supplemental) Flow 4.0 Grams(.14 oz)

1.5 Grams(.05 oz) Normally Open

9X-941 8 Transmission Neutralizer Pressure 103.0±20.0 kPa(15.0 ± 3.0 psi)

69.0 kPa MIN(10.0 psi MIN) Normally Closed

Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)¹

9G-1950 Resistor - Blower Speed Overall 2.00 ± .10Tap_1.00 ± .05

6T-221 7 Resistor - Starter/Diagnostic Conn 150.0 ± 7.5

8T-8813 Solenoid - A/C Clutch 14.4 ± 0.6

6T-4122 Solenoid - Engine Shutdown 5.12 ± 0.26

6T-5859 Solenoid - Ride Control 33.7 ± 1.0

9G-4365 Solenoid - Start Aid 6

3E-3748 Solenoids - Transmission 8.5

¹ At room temperature unless otherwise noted.

Related Electrical Service ManualsForm Number

Alternator (100-5047): Consist No. 100-5045 Consist No. 100-5046

SENR4130SENR2082

Computerized Monitoring System (CMS) SENR5247

Electronic Transmission Control SENR5922

Payload Measurement System (PMS) SEHS9307

Starting And Charging Systems SENR2947

Starting Motor: (4N-3181) Consist No. 8C-3651 Consist No. 3T-6305 Consist No. 9X-4447

SENR3581SENR3536SENR4975

Title

Page 2: Schema electrique 966 f

L18

L4

L19

L3

L2

L5

L20

L17

L31

L22

L41

L35

L15

L6

2 1

1 2 3 C

B A

3 5 4 7

2

4

1

8

910

2 1 6

9 6 2 8 1 7 5 4 3

2 1

2 1 1

2

121110 3 4 5 6 7 2 8 9

121110

2 1

12 3 2

1011 8 7 4 9 5 6

2 1 1

1

6 5 4 3 1 2

C B A

1

1 2 4 3

2 1

12 2 1 9

11 4 6

10 5 8 7 3

12

2 3 1

9 6 2 8 5 1

4 3 1

6 1 5 2

2 5 3 4 6 1

3

1 3

3 2 1

2

1 2 3

2 1

2 4 1 6 7

1

1 3

6

1

5

2

1 2

2

1

2

4

3 2 1

3 7

1

7

4

4

7

2

8

1 2

1 2

10 9 2 1 6 4 5 3

5 1 4 7 6 2

9 6 7 8 51011 1 212

1 2

12

1

1 2

2

2

2 1

1

2

2 1

1

3 2

3

1

1 2

4 5 6

2

7 1

2

1

1

2

1 2 4 3

3

3

4 5

2 1

1

2 7 9

2

5

3 1 2 4

F

E

D

10

C

B

A

12 11 10

5 3

8 6 5 9

9

7

9 8 7

9 8 7

6 5 4

6 5 4

3 2 1

F

E

D

3 2 1

C

B

A

6

2

8

2

1

1

3

2

2 1

3 4 1

1 2

6

8

2 1

1 2

1 4

2 1

1

1

2 1

2

2

1

2

3 2

2

A B C

3

5 6

2 1 5 4 3

3

2

7

1 5 4 3

1 5 4 3 2 7 6 5 4 3 2 1

10 9 5 8 6 7 3 2 4 9 6 3 4 5 1 2 8 7 1

C

L4

WH

WH

WH

WH

WH

WH

WH

WH

WH

WH

WH

976-

OR

975-

WH

L41

608-

GN

-14

617-

BR

-14

L43

L43

L21

L21

L42

L42

L45

L45L45

L10

306-

GN

-18

321-

BR

-18

L44

L44L44

L43

L43

L40

L22

L40

L22

L41

L41

L32

L32L32

L42

L42

L42

AB GROUND

+V

SIGNAL

OR-18BK-18WH-18C

L45

L45

BK-18BK-18

605-YL-14

606-GY-14

605-YL-14

Y

606-

GY-

1460

5-Y

L-14

201-BK-18

128-PK

200-

BK

LH LATERALTURN LAMP5C-8964

G

417-GY-18

G

200-

BK

-14

PRIMARYSTEERING SW9X-1159

G

200-BK-14

617-BR

RH LATERALTURN LAMP5C-9029

619-

GN

-14

L45Y

976-OR975-WH

762-YL761-GY

619-GN-14

606-GY-14605-YL-14

200-BK-14200-BK-14200-BK-14322-GY128-PKB412-YL-18138-GN-18251-BKB413-PU-18

200-BK-14

251-

BK

138-

GN

-18

B412-YL-18

B413-PU-18

251-BK

251-BK138-GN-18

138-GN-18

LIFT CYL PRESSURE SENSOR103-2040

LIFT POSITION SENSOR3E-5400

606-GY-14605-YL-14WH-18

BK-18RD-18

SIGNAL

+VGROUND

G

G

G

G

XG X

G

G JJ

762-YL128-PK

200-BK 3 2 1

976-OR975-WH

RIDECONTROLSOLENOIDVALVE6T-5859

1 2 3 GROUND

SOLENOID+ BATTERYOR-18

BK-18BU-18

200-BK

200-BK

BUCKET POSITIONER SW8C-5435

322-GY200-BK

FORWARDHORN7T-0969

G

1 2 3

NOTE: FOR RH LANE ROADING

NOTE: FOR RH LANE ROADING

+ BATTERY

614-PU614-PU

G

BUCKETPOSITIONERLAMPNOTE B

CABLE AS.

BUCKET POSITIONLAMPSNOTE B

GROUND

SOLENOID

BK-18OR-18BU-18

617-BR614-PU

611-PU-14

200-BK

200-

BK

CIRCUIT GROUPINGDESIGNATION

#L

ATCH WIRE, CABLE,COMPONENT

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

BLUEGREEN

BUGN

RDWHORYLPKBK

BLADE, SPADE, RING,OR SCREW TERMINAL

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

ELECTRICAL CONNECTIONTO VEHICLE STRUCTURE

CONNECTOR

SYMBOL DESCRIPTION

BROWNPURPLEGRAYBLACK

COLORABBREV

PINKYELLOWORANGEWHITERED

BR

F-1200103-4735D-801102-7529QQ

RR

E-601

D-702

LIFT POSITIONER SW8C-5434

HI/LO/POSITION/TURN LAMP3E-7586

HI/LO/POSITION/TURN LAMP3E-7586

611-PU-14

614-PU

128-PK762-YL

128-PK761-GY

LIGHTING GP - ROADING 102-4503

Y 2

STDATCHF-1500

DD

CC

L41

L40

L40L40

31

BK-18

NOTE C

SUPPLEMENTALSTEERING SW9X-1159

416-OR-18201-BK-18

N N

202-

BK

-18

202-

BK

-18

102-BU-14

105-BR

L

L

L

LL

L

L L

L

L

L

L

L

L

L

L

LL

L

L

L

L

P

P

N

NP

P

P

L

L

L

L

L

L

BK-18

N

615-

YL

9U-1063

3684

5

27

200-BK

102-BU-14120-YL615-YL603-PK105-BR

503-BR505-BU

118-GY504-YL

9

202-BK-18200-BK

603-PK439-YL-18973-BR-18977-YL-18617-BR615-YL608-GN619-GN-14610-OR-14614-PU-14403-GN-18

144-GN

L

L

L

138-GN-18

138-GN-18

614-PU-14617-BR

PANELLAMP7N-5876

603-PK

615-

YL

200-

BK

E701-PK-18RIDE CTRL SW GND 26

617-BR

617-BR

615-YL608-GN

116-BR127-OR

200-

BK

614-

PU

-14

614-

PU

614-PU-14617-BR

608-GN

615-YL

105-BR

102-BU-14

PANELLAMP7N-5876

11

5 6

3

193-

PU

105-

BR

102-

BU

-14

200-BK

279-BK-18

L37

L38L38

278-BK-18277-BK-18

L35L34

L35

L34

L33

L33

L33

L31

276-BK-18

L31

L29

L30

L30

L30

L29

L29

202-BK-18

279-BK-18

278-BK-18

277-BK-18276-BK-18

NOTE: FOR OPTIONSCODE PLUG SEECHART ABOVE

P

RR

615-

YL

603-

PK

120-

YL

OPEN ROPS HARNESS

N

603-

PK

TO RHFLOODLAMP

TO LHFLOODLAMP

TO LHFLOODLAMP

TO RHFLOODLAMP

200-

BK

200-BK200-BK

PLATFORMGROUND

TOBEACON

D744-WH-18

N

N

N

N

N

L33

N

LOWER CABGROUND

UPPER CABGROUND

L3

L35

TO C.B.VOLTAGECONVERTER

CLOSED

OPEN

A222-BK-18

202-BK-18

795-YL-18

202-BK-18

202-BK-18A221-BK-18

200-

BK

9U-1064

610-

OR

-14

439-YL-18

973-BR-18

977-YL-18

BK

CLOSED

6

43

1

5

2

0

OPEN

604-OR-14130-GN

B415-PK-18B414-OR-18

B417-YL-18B416-WH-18

B413-PU-18B412-YL-18

863-BU-18

UNUSEDUNUSED

UNUSEDUNUSED

864-BR-18

PAYLOAD MONITOR ECM3E-5273

UNUSED

LIFT PRESS SENSLIFT POS SENS

1

2

3 4

5

6 7 8

910

12131415

16

17

18

1920

11

818-BR-18

RX INTX KEY OUT

TX OUT

TX LCD OUT

820-BU-18

LINK GND 250-BK-18

REWEIGH SW IN

GROUND

+24V (IN)

865-GY-18

LCD CLOCK

LCD LATCHNORM/CAL SW IN

L34

819-GY-18

STORE SW IN

251-BK-18

CLEAR/CHG SW IN

AUTOSHIFT TRANSMISSION CONTROL 103-8949

MANUAL

AUTO

TERM2 TO 3

TERM1 TO 2

TRANSMISSION AUTO/MAN SW OPERATION

127-

OR

CODE PLUG P/N

105-BR

202-

BK

-18

D743-GN-18

976-OR-18

G

GAUTO RIDE CTRL

A222A221

281-BK-18280-BK-18

202-BK-18

OPTIONS CODE 1

L

REAR WIPER9X-3392

200-

BK

OPTIONS CODE 0

603-

PK

A222-BK-18

NO AUTO RIDE CTRL

105-

BR

202-BK-18

200-BK

A221-BK-18

503-

BR

505-

BU

0

OPTIONS CODE PLUGS

SERVICEPLUG

L

202-BK-18

2

118-

GY

ON

OFF

CIGAR LIGHTER9W-0335

504-

YL

116-

BR

N

102-

BU

-14

IND LAMP

TRANSMISSIONAUTO/MANUAL SW9X-9099

450-YL-18

752-YL-18

193-PU

280-BK-18281-BK-18

901-WH-18751-GN-18900-PU-18755-OR-18754-BU-18975-WH-18

978-GN-18

945-BR-18

974-PU-18

710-GN-18

SOL 1 - REV

34

32

33

944-OR-18

3631

5

202-BK-18

6

23 22

39

35

DWNSHFT SW (N/C)DWNSHFT SW (N/O)

SOL GND RETURNSOL 3 - SPD 4SOL 4 - SPD 3

DUAL HP SOL

SOL 5 - SPD 2

SOL 6 - SPD 1

37RIDE CTRL SOL 38

SOL 2 - FWD

ENG SPD IN

200-BK

TRANS SPD IN

SHIFT CODE 2 3 7

10

968-BR-18

603-PK

969-YL-18972-BU-18

966-GY-18970-GN-18971-YL-18965-WH-18

SERVICE METER6T-7337

B999-GN-18

973-BR-18

N

9

L31

8

977-YL-18

164-WH-18

SOL 3 SW GNDSOL 4 SW GND

2

MAIN PANEL

16

11

102-

BU

-14

17

2928

32

27

2

11

8

5

25

24

3

12

9

6

138-GN-18

RIDE CTRL SW B+

SHIFT CODE 0

GROUND

1813

30

20 21

DATA LINK -DATA LINK +

40

15

141912

SOL 6 SW GND

CLEARSERVICE

UNUSED

SOL 1 SW TO B+SOL 2 SW GND

E-2

SOL 2 SW TO B+SOL 1 SW GND

SHIFT CODE 3

+ BATTERY

SOL 5 SW GND

AUTO/MAN SW (N/O)

12

98

403-GN-18

MODE

AUTO/MAN SW (N/C)

4

RIDE CTRL SW B+

UNUSED

102-

BU

-14

GN

GY

BR

OR

4 2 3 1

H

L

MOTOR

P

T

619-

GN

-14

200-BK

129-BU

BEACON SW6T-3990

200-BK

9

614-PU

SHIFT CODE 1

1200-BK

C-3

EEEBBB

15 11

1315 14

102-8960

202-BK-18

978-GN-18974-PU-18

202-BK-18

202-BK-18

TRANSMISSIONDOWNSHIFT SW9X-4959

AE

200-BK

311-WH310-PU

974-PU-18978-GN-18202-BK

P200-BK

200-BK

326-PU306-GN

327-PK200-BK-14

101-RD-18

107-WH-14

200-BK327-PK

107-WH-14

ENGINE SHUTDOWN BKR6N-8589

RUNNING LAMP BKR3T-2662

101-

RD

-14

976-OR975-WH

CCC

ENGINESHUTDOWNCONTROL9G-9287

417-GY-18

A

447-

PK

-18

113-

OR

-18

440-

BR

-18

201-

BK

-18

NOTE: WIRE AS. HHMUST BE INSTALLEDON VEHICLES NOTEQUIPPED WITHTURN SIGNALS.

WH

L24

A

Q10A

10A

10A

10A

10A

NN

NN

NN

NN

L35L34

L

NN

NN

NN

P

NN

112-PU-4

SPA

RE

L37

L37

L38

L38

L38

L37

L37

L38

L35L34

L35L34

L30

L30

L31

L31

L29 L29

L29 L29

193-

PU

105-

BR

102-

BU

-14

NN

901-

WH

-18

900-

PU

-18

755-

OR

-18

754-

BU

-18

752

YL-

18

751-

GN

-18

974-

PU

-18

978-

GN

-18

450-

YL-

1871

0-G

N-1

8

SPA

RE

NN

NN

NN

NN

NN

LL

TERMINAL STUD 9G-8451

15A

10A

KK

202-

BK

-18

LLL

128-PK164-WH-18129-BU116-BR127-OR113-OR-18

KICKOUTSAUTOSHIFT CIGAR LIGHTER

NOTE B: TO BE INSTALLED BY DEALERNOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

01

018R-8171Y B-13 ATCH

PILOTVALVE GP6E-5019

REAR FLOODS FRONT FLOODS CMSL

112-

PU

-14

112-

PU

-14

L

15A CIRCUITBREAKERS6N-8589

LLLL

L

BLOWER MOTORSL

SEAT AIR COMPRESSOR108-BU-14124-GN-14

L37

15A

FUSE HOLDERS (14)4K-5122

10A FUSES (14)3K-8782

VOLTAGE CONV/AIR DRYERPAYLOAD MEAS SYSWIPER MOTORS

GR

OU

ND

ST

RA

P 7

G-1

060

C-1000103-1153

E-1301

L19

SS

D

975-WH

TRANSMISSION SHIFTERBEACONRIDE CONTROL

120-YL

975-

WH

138-GN-18118-GY126-PK-18

L

144-GN

112-PU112-PU112-PU112-PU112-PU112-PU

976-

OR

-18

112-PU

112-PU112-PU112-PU112-PU112-PU112-PU112-PU

L38

10A

128-PK

NN

L3

L19

NN

10A

10A

10A

10A

10A

795-

YL-

18

L2

975-

WH

-18

193-PU

200-BK-14617-BR-14

RD

-00

N

L20

BK

-00

A

H

LICENSE PLATELAMP

202-BK

B-11

HH

HH

G

G

G

G

200-

BK

-14

200-BK-14200-BK-14

128-

PK

611-

PU

-14

611-

PU

-14

606-GY-14

200-

BK

200-

BK

-14

128-

PK

63

4

BK-18YL-18WH-18RD-18BU-18

5

12

N

200-BK-14

619-GN-14

606-GY-14

605-YL-14

619-GN-14

200-BK-14

L5

L16

G

BK-18WH-18

E202-BK

200-

BK

-14

G

BK-18RD-18

200-BK-14

102-

BU

-14

RUNNINGLAMP SW6T-3989

03

P

200-BK-14200-BK-14200-BK-14

201-BK-18

200-BK-14200-BK-14200-BK-14

200-BK-14

A

A47

5-P

U-1

843

2-P

K-1

8

419-

YL-

18

617-BR

200-BK-14

GNU

U

201-

BK

-18

201-

BK

-18

201-

BK

-18

DDD

D-14E-1286DDD

Z

E-500

F-14017P-6682

F-14025V-3885

F-14025V-3887F-14018V-0615

BBB

BBB

BBB

F-14019X-5630

8

E-13002W-8662

B-1001

109-OR-4

611-PU-14

GN-14

WH

RD-18BK-18

G

00

G

G

NOTE: TURN SIGNAL WIRES 605 & 606MUST BE GROUNDED ON VEHICLESNOT EQUIPPED WITH TURN SIGNALLAMPS.

OR-18

STOP/TAIL/PARK LAMP9X-1404 (ECE)

21

5BU-18

K

RD-18

200-BK-14

WH-18YL-18

200-BK

M

CABFLOODLAMP9X-1439

619-GN-14

KK

BK-18

4

G

GROUND+V

SIGNAL

RD-18

WH-18

614-PU-14617-BR-14

606-GY-14

BEACON9X-9556

611-PU-14

605-YL-14

7X-6015

103-1091

102-7528

9U-27719U-2767

4E-0630

7I-35167I-3521

8E-6402

REARWASHER7T-8890

200-

BK

200-

BK

120-

YL

310-

PU

200-

BK

9U-2768

9U-4371

311-WH

U

A

U

201-BK-18

201-

BK

-18

A47

5-P

U-1

8

432-

PK

-18

201-

BK

-18

U

103-6468

619-GN-14200-BK-14

619-GN-14

200-BK-14

605-YL-14 LEFT TURNLAMP7X-6066

200-BK-14

200-BK-14

606-GY-14

FLOOD LAMP9X-1439

FLOOD LAMP9X-1439

619-GN-14200-BK-14

RIGHT TURNLAMP7X-6066

HYD TEMP SENSOR3E-5370

BK-18WH-18

617-BR-14

LIFT POSITION SENSOR3E-5400

614-PU-14

120-YL

120-YL C-1/E-14

B412-YL-18138-GN-18251-BK-18

201-BK-18

113-OR-18419-YL-18447-PK-18440-BR-18

B413-PU-18

201-

BK

-18

8 17 11 7 9 1816 5 3 10 6 1 2 20 21131514 19122322 424

00

YL-18

322-GY8R-9526 00

101-2640

E-1402

H

3K-3147

U

BU-18

U

200-BK-14201-BK-18

4E-3188 00

201-BK-18

F-2

926-

BU

-18

901-

WH

-18

925-

YL-

18

924-

GN

-18

755-

OR

-18

923-

GY-

1875

4-B

U-1

892

2 B

R-1

875

2 Y

L-18

921-

WH

-18

751-

GN

-18

B-100

GN

BK

6T-6962

RD

5R-7755 00

F-5

21

00

200-BK

200-

BK

614-PU

603-PK

200-BK

QQQQ

QQQQQQ

118-

GY

QQ

QQ

310-PU308-YL

E701-PK-18E702-OR-18D743-GN-18D744-WH-18

126-PK-18910-YL-18720-PU-18

200-BK614-PU

614-

PU

200-

BK

T TT

QQ

QQ

QQQQ

QQ

QQ

P

QQ

T

TT

T

611-PU-14

202-

BK

T

TT

T

P

P T

T

200-BK-14

16 5 11

QQ

17 9 18 13 7 3 10 6 1 2 20 21 8151419122322 424

200-BK-14200-BK-14

974-

PU

-18

978-

GN

-18

450-

YL-

1871

0-G

N-1

8

200-BK-14

118-

GY

200-BK-14

200-BK-14

200-BK-14

614-PU-14614-PU-14

1096543

B41

7-Y

L-18

B41

6-W

H-1

825

1-B

K-1

825

1-B

K-1

8

113-OR-18

202-

BK

-18

200-

BK

-14

8 1 2

310-

PU

126-

PK

-18

E70

1-P

K-1

8

U

D74

4-W

H-1

8

615-YL200-BK

614-PU-14

720-

PU

-18

614-PU-14

CABFLOODLAMP9X-1439

M

2

614-PU-14

6

200-BK615-YL

308-YL

4 3

QQ

614-PU-14

506-PU507-WH

105-BR307-OR-18326-PU

118-GY118-GY

506-

PU

502-

OR

B-5

501-

GN

500-

BR

118-

GY

118-

GY

128-PK

LIFT CYL PRESSURE SENSOR103-2040

DOWNSHIFT

OPEN

CLOSEDOPEN

CLOSED

200-BK-14

202-BK

T

202-BK

200-BK-14

306-GN321-BR

720-PU-18

604-OR

130-GN-14

403-GN-18

L43

114-GN

L32

L32

L32

126-PK-18

L22

610-OR-14

617-BR-14

608-GN-14

138-GN-18

L22

138-GN-18

TERM3 TO 4

200-BK-14

B413-PU-18B412-YL-18

308-YL308-YL

T

L33

L33

L28

251-BK

L28

L27L27 L27

L26

L26 L26 L2

3

L15

110

010

001

E701-PKD743-GND744-WH

AUTO

OFF

ON

SW POS

INPUTS (1=SW CLSD, 0=SW OPEN)

138-GN-18

01

ATT AUTO RIDE CTRL SW OPERATION

6

118-

GY

P

102-BU-14120-YL615-YL603-PK105-BR

3

251-BK

251-BK

B413-PU-18

21

507-

WH

614-

PU

200-

BK

105-

BR

B412-YL-18

307-

OR

-18

900-

PU

-18

326-

PU

308-

YL

614-PU

200-BK

614-

PU

614-

PU

200-

BK

PANEL LAMP7N-5876

504-

YL

503-

BR

KEY/WIPER SW PANEL

200-BK

FRT RH SW PANEL

442-GY-18

BK

-18

710-GN-18

G

D74

3-G

N-1

8

BK

-18

C

BK

-18

439-

YL-

18

E70

2-O

R-1

8

T

614-

PU

117

43

WH-18BK-18

193-

PU

OR-18

5

REAR WIPER SW3T-6655

910-

YL-

18

200-BK200-BK

1

200-

BK

200-

BK

200-

BK

200-

BK

200-

BK

200-

BK

505-

BU

PANEL LAMP7N-5876

118-

GY

PANEL LAMP7N-5876

614-PU

D74

4-W

H-1

8D

743-

GN

-18

E70

2-O

R-1

8E

701-

PK

-18

202-

BK

-18

193-

PU

308-

YL

251-

BK

-18

B41

7-Y

L-18

251-

BK

-18

B41

6-W

H-1

8

200-

BK

614-

PU

200-

BK

614-

PU

310-

PU

308-

YL

BK

-18

FRONT RH SW PANEL

KEY/WIPER SW PANEL

200-

BK

NUPPERCABGROUND

506-PU500-BR501-GN502-OR

PANELLAMP7N-5876

200-BK-14118-GY

AUTO RIDE CONTRL SW7T-2081

54

PAYLOADMEASUREMENTSYSTEMSTORE SW9X-9688

PAYLOADMEASUREMENTSYSTEMREWEIGH SW9X-9688

118-GY

87654321

BRBUYLWHBKRDRD

PANELLAMP7N-5876

START AIDSWITCH6T-6066

WASH

202-BK

C-12

PARKLOWHIGH

BB

978-GN-18

GROUND

B-3

B+B+

L25

KEY START SW9G-7641

STONOFF

BSC

R

SIGNAL

+V

496-WH-18

15A

B

WPL

H B

FRONT INTERMITTANTWIPER SW3E-0155

00

A

608-GN-14201-BK-18

200-BK-14

BK-18

GROUNDB

611-PU-14

RD-18

440-

BR

-18

429-

YL-

18

201-

BK

-18

443-

YL-

18

A

610-OR-14

+ BATTERYGROUND

604-OR

128-

PK

130-GN-14

429-YL-18

L21

522-WH-14

201-BK-18

416-OR-18

417-GY-18

BK-18

BK-18

114-GN

405-GY-18

441-OR-18443-YL-18

200-BK-14

A401-YL-18

521-YL-14

DDD

DDD

B

201-

BK

-18

606-GY-14

604-OR

X975-WH976-OR

G X

G

G JJ

128-PK

ENG SOL

RESET

611-PU-14

OFF (KEY)

FUEL LEVELSENDER9X4941

605-YL-14

OFF 7 6

617-BR-14

5

113-OR-18

201-BK-18201-BK-18

113-OR-18113-OR-18

762-YL128-PK

200-BK 3

113-OR-18113-OR-18

2 1

200-

BK

-14

200-

BK

-14

201-BK-18

442-GY-18113-OR-18

496-WH-18201-BK-18

496-WH-18

L5

02

202-BK-18

BK-18BK-18

HYDRAULIC OIL LEVEL SW3E-9342

PARKINGBRAKE SW9X3210

201-BK-18419-YL-18

469-GN-18

761-GY

228-BK-18

GA

762-YL

- +

976-OR

4

975-WH

RIDECONTROLSOLENOIDVALVE6T-5859

113-OR-18201-BK-18440-BR-18

ABC

GROUND+V

SIGNAL

RD-18BK-18YL-18

L24

B412-YL-18138-GN-18251-BK-18B413-PU-18

3

405-GY-18

+-

1 2

201-BK-18

3

976-OR

GROUND

975-WH

SOLENOID+ BATTERY

762-YL200-BK-14128-PK761-GY

2

OR-18

BK-18BU-18

L24

A

200-BK

200-BK

YL-18BK-18RD-18

114-GN

SIGNAL

+VGROUND

3

619-GN-14

2 1

BUCKET POSITIONER SW8C-5435

BRAKE AIR PRESSURE SENSOR9X5272

113-OR-18

200-BK-14

322-GY200-BK

8R-2649

7I-3520

G

FORWARDHORN7T-0969

447-PK-18201-BK-18

1 2 3

+ BATTERYGROUND

SOLENOID

BK-18OR-18BU-18

LIFT POSITIONER SW8C-5434

128-PK762-YL

128-PK761-GY

113-OR-18

201-BK-18

605-YL-14

113-OR-18

442-GY-18 WH-18

762-YL

BK-18OR-18

SIGNAL

+VGROUND

C B A

GN-18GY-18

SENDERGROUND

00

A

416-OR-18

201-BK-18120-YL310-PU

L21

118-GY

200-BK-14

L21

Z

L36

128-

PK

-18

439-

YL-

18

720-

PU

-18

910-

YL-

18

615-

YL

126-PK-18126-PK-18

126-PK-18

126-

PK

-18

113-OR-18

113-

OR

-18

E70

2-O

R-1

8

403-GN-18

403-

GN

-18

102-BU-14 102-BU-14

102-

BU

-14

102-

BU

-14

120-YL

120-

YL

P

RR P

200-BK-14200-BK-14

202-BK-18202-BK-18

124-GN-14126-PK-18118-GY138-GN-18120-YL113-OR-18164-WH-18128-PK-18102-BU-14105-BR193-PU

251-BK-18251-BK-18251-BK-18251-BK-18251-BK-18

B417-YL-18B416-WH-18

B412-YL-18251-BK-18

138-GN-18B413-PU-18B416-WH-18B417-YL-18

113-OR-18

D74

4-W

H-1

8D

743-

GN

-18

E70

1-P

K-1

8

944-OR-18945-BR-18

D743-GN-18D744-WH-18

E701-PK-18

307-OR-18615-YL

164-WH-18

105-BR105-BR

105-

BR

108-BU-14

102-BU-14120-YL615-YL603-PK105-BR

503-BR505-BU

504-YL118-GY

E701-PK-18

L35

L35L34

L36

L36

L31

L31

L29

L29

L28

L36

L25

L23

L23L25

L27

L26

L6

120-

YL

138-

GN

-18

202-BK-18

138-

GN

-18

126-

PK

-18

200-BK-14

251-

BK

-18

B41

3-P

U-1

8

617-

BR

619-

GN

-14

610-

OR

-14

608-

GN

308-

YL

614-

PU

-14

506-

PU

507-

WH

326-

PU

105-

BR

310-

PU

D744-WH-18D743-GN-18

B999-GN-18

977-YL-18

965-WH-18969-YL-18968-BR-18966-GY-18970-GN-18971-YL-18972-BU-18

973-BR-18

B41

2-Y

L-18

P

202-BK-18

FORAIRSEAT

LOC

TSRQ

403-GN-18

FF

7I-3519

ON VEHICLES EQUIPPED WITH AUTOSHIFT; ACTUALTRANSMISSION GEAR, VEHICLE SPEED AND ENGINESPEED WILL BE BROADCAST TO CMS VIA THE CATDATA LINK FROM THE AUTOSHIFT CONTROL.

429-YL-18

200-

BK

-14

200-

BK

-14

H

403-GN-18

L17

H

H

311-

WH

200-

BK

-14

975-WH

522-

WH

-14

604-

OR

-14

01

121-YL

604-

OR

-14

H

H

H

H

H

H

BACKUP ALARM3T-1815

200-BK-14

D-11

113-OR-18

200-BK-14

251-BK-18202-BK-18202-BK-18

201-BK-18

944-OR-18945-BR-18

910-YL-18E702-OR-18

439-YL-18

126-PK-18

D743-GN-18D744-WH-18

E701-PK-18

614-PU-14

102-BU-14

126-PK-18

124-GN-14

403-GN-18113-OR-18

F-10

C-1002

615-YL307-OR-18

E701-PK-18

D744-WH-18

720-PU-18

D743-GN-18923-GY-18754-BU-18922-BR-18

439-YL-18

E702-OR-18752-YL-18921-WH-18751-GN-18924-GN-18

910-YL-18

755-OR-18

611-PU-14

L35L35

L35

L11

925-YL-18

926-BU-18901-WH-18

900-PU-18

L11

L

N M K

E

L11

L10 L10

L14

L14

L14

F I

L12L12

L12

L13L13

J C D A B

L13

G H

L15

L15 L15

L15

L8

L7

L7

L6

L6

E

606-

GY-

1460

5-Y

L-14

537-GN-14409-OR-18

429-YL-18432-PK-18

403-GN-18

321-

BR

-18

306-

GN

-18

720-

PU

-18

LRT SOLENOIDVALVES3E-3748

307-

OR

-18

443-YL-18

496-WH-18

200-BK-14

CABGROUND

416-OR-18

405-GY-18

419-YL-18447-PK-18440-BR-18

442-GY-18441-OR-18A475-PU-18417-GY-18A401-YL-18

113-OR-18

945-BR-18944-OR-18

124-GN-14

521-YL-14201-BK-18

200-BK-14

201-BK-18

614-PU-14

200-BK-14

615-YL

307-OR-18720-PU-18

720-

PU

-18

409-OR-18

128-PK

F-14

RIGHT TURN LAMP7X-6066 (USA)

STOP/TAIL/PARK LAMP8C6207 (USA)

FLOOD LAMP9X-1439

200-BK-14608-GN-14

604-OR-14S617-BR-14200-BK-14

200-BK-14605-YL-14

321-BR

2 3 1

614-PU-14606-GY-14

FLOOD LAMP9X-1439

RD-18

605-YL-14

1

617-BR-14608-GN-14

3 2

ST

RD-18WH-18BK-18G

WH-18BK-18G

321-BR121-YL

200-BK-14606-GY-14

604-OR-14614-PU-14200-BK-14

608-GN-14200-BK-14

STOP/TAIL/PARK LAMP8C-6207 (USA)

200-BK-14608-GN-14617-BR-14605-YL-14606-GY-14614-PU-14321-BR604-OR

LEFT TURN LAMP7X-6066 (USA)

RD-18BK-18

RD-18BK-18

H A

608-GN-14

A

L43

3RD GEARCL #4

326-PU

200-BK

522-WH-14

2ND GEARCL #5

306-

GN

105-BR326-PU308-YL

113-OR-18102-BU-14310-PU507-WH506-PU614-PU-14

112-PU-4

606-GY-14605-YL-14

1ST GEARCL #6

REVCL #1

FWDCL #2

4TH GEARCL #3

608-

GN

-14

604-OR-14

617-BR-14

112-

PU

-4

201-BK-18

MM

619-GN-14

9U-2810

BK-18

ATCH

416-

OR

-18

130-GN-14

STD

417-

GY-

18

B

614-PU-14

B

200-BK-14

405-

GY-

18

441-

OR

-18

K

200-BK-14

306-GN

A

A

113-OR-18102-BU-14

614-PU-14

1

128-PK

4

128-

PK

3

128-PK

2

128-PK

A475-PU-18

BRAKE OIL SWITCHES7V-5647

1

432-PK-18

200-

BK

-14

A

D

D

L44

617-

BR

-14

522-WH-14513-OR-14

200-BK327-PK

ATCH

R R

R

507-WH

976-OR975-WH

ENGINESHUTDOWNSOLENOID6T-4122

447-

PK

-18

496-

WH

-18

442-

GY-

18

A47

5-P

U-1

8

A40

1-Y

L-18

311-WH

128-PK

403-GN-18

130-GN-14

201-BK-18

201-BK-18

PU

113-OR-18113-OR-18

GY

A401-YL-18105-BR

REFRIGERANT SW9W-0549NOTE A

200-BK-14

761-GY

TRANSMISSIONSPEED SENSOR3E7886

B

976-OR

310-PU

507-WH506-PU

974-PU-18

B

A

D

308-YL

419-

YL-

18

200-BK

113-OR-18

1314

126-PK-18

306-GN310-PU

2

521-

YL-

14

403-

GN

-18

C

CC

C C

611-

PU

-14

606-

GY-

1460

5-Y

L-14

321-

BR

AND XMSN SHIFTER IN NEUTRAL

Y

GG

X

306-

GN

EEDDCCBBAA

D-27I-3517U

SSPPNNLLKK

24

JJ

422

HH

WIRE AS.

23

W

12 V

6W-8944

18 17 15 8

A-13

21

P

NM

20

LKJ

112-PU-4

H

GFEDC

2

103-6030

1

E

BA

CHGPART NO.IDENT

HARNESS AS.

OPERABLE MACHINE WITH THE KEY AND ENGINE OFFCOMPONENTS ARE SHOWN INSTALLED ON A FULLY

024E-1188

D-1401

604-OR

608-

GN

200-BK-14

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

610 3 7 91913 1411 516

1 1

975-WH

TO ENGINEEND FRAME

G

G

114-GN

A

C

L17

A

322-GY

PP

N

A

D

H

PP

BB

D

A

200-BK

A D D

SS

L18

L19

L18

U

604-OR

REAR LIGHTING ATTACHMENT 8R8181

608-GN

200-BK-14

121-YL

2

EE

AA

DD

CC

BB

AA

L2

AD

A

GN-14

201-BK-18

433-BU-18

N

200-BK-14200-BK-14

201-BK-18429-YL-18

TO FRAME

203-

BK

101-

RD

-430

4-W

H-8

4E-0597

109-

OR

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H

Z

D

403-GN-18

327-PK522-WH-14513-OR-14207-BK

THE CAT LINK WIRES (944-OR & 945-BR) MUST BE TWISTEDTOGETHER AT LEAST 1 TURN PER INCH

720-

PU

-18

2

302-OR

RESISTOR6T-2217

403-GN-18

TOENGINE

TOFRAME

BK-4

NEG POS

STARTER4N-3181

12V BATTERY9G-4247

BK-18RD-18

BK-18RD-18

301-BU

207-BK

302-OR

DISCONNECT SW7N-0718

BK-00

2 1

304-WH-8

RD

-00

RD

-00

BK

-00

BK

-00

BK-00

G S

MTR BAT

MOTOR

RD

-00

BK

-00

BK

-00

2

432-

PK

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12V BATTERY9G-4247

604-OR321-BR614-PU-14

201-

BK

-18

606-GY-14605-YL-14617-BR-14608-GN-14200-BK-14

A

619-GN-14

322-GY

HORN SW7T-2296

Q

Q

Q

NOTE: ON VEHICLES WITHOUTHI/LO BEAMS, CONNECT WIREAS. Z TO HARN AS. Q

Q

114-GN

604-OR-14

130-GNSTOPLAMP SW2M-9346Q

BK-18BK-18

720-PU-18126-PK-18

ENGINEGROUND

BK-6

ALTR+

ALTERNATOR100-5047

BK

-00

301-

BU

BK

-00

101-RD-4

NEGPOS

AUXILIARYSTARTRECEPTACLE

203-

BK

200-BK-14608-GN

200-BK-14614-PU-14604-OR

606-GY-14200-BK-14

121-YL321-BR

G BK-18WH-18

G BK-18WH-18RD-18

TS

2 3 1RD-18

FLOOD LAMP9X-1439

1 3 2

605-YL-14200-BK-14

200-BK-14617-BR-14

ST

604-OR

608-GN200-BK-14

FLOOD LAMP9X-1439

STOP/TAIL/PARK LAMP9X-1404 (ECE)

RIGHT TURN LAMP9X-1406 (ECE)

BACKUP ALARM3T-1815

200-

BK

-14

200-

BK

E-5

H

CODEPLUG

7I-3708

_

200-BK

275-BK-18

102-BU-14

F

F

F

615-

YL

FF

F

F

F

FFFFFF

F

EEE

F

T

P

206-

BK

135-

BU

511-BR-18512-GN-18108-BU

CCC

TRANSMISSIONNEUTRALIZER SW9X-9418

CCC

CCC

CCC

CCC

SPEAKER AS.6T-7695

SPEAKER AS.6T-7695

ANTENNA AS.9W-3072

RADIO NOTE D

EEE

508-

PU

-18

509-

WH

-18

F

F

F

102-

BU

-14

605-

YL-

1460

6-G

Y-14

AUTO RIDECONTROL LAMP7N-5876

D743-GN-18E701-PK-18

E702-OR-18

D743-GN-18

311-

WH

F

F

F

FGG

L35

FFF

E701-PK-18

200-

BK

-14

L10

BK-18WH-18

311-WH310-PU120-YL

L11

120-YL200-BK

NRD-18BK-18 2

1

OR-18BK-18

+ BATTERY

1

GROUND

GROUND+12 VOLT

GROUND

21

+ BATTERY

1

1 2

2

3

BK-18OR-18

8R-9190

1 2 BK-18

WH

RD-18

619-GN-14

610-OR-14611-PU-14

Q

7I-3522

N

7T-8000VOLTAGE CONVERTER

615-YL

L14

T

L9

L9

F

429-YL-18

292-BK-18201-BK-18

201-BK-18201-BK-18291-BK-18290-BK-18

274-BK-18273-BK-18272-BK-18271-BK-18270-BK-18201-BK-18

496-WH-18

200-BK

C.B. RADIOVOLTAGE CONVERTER7T-8000

FORRADIO

200-

BK

OP

ER

ATO

R S

TAT

ION

135-BU206-BK

200-BK120-YL

102-BU-14200-BK120-YL

3

200-BK

944-OR-18

A401-YL-18

201-BK-18

403-GN-18

411-PK-18410-WH-18

201-BK-18113-OR-18

945-BR-18

274-BK-18273-BK-18272-BK-18271-BK-18270-BK-18

442-GY-18443-YL-18441-OR-18447-PK-18

432-PK-18405-GY-18

419-YL-18416-OR-18

417-GY-18

290-BK-18

291-BK-18

1718

1615

39

22

34

32

3540

33

5

3023

21

10

14

13

20

1925262728

6

38

37

29

24

12

36

V

7N-5876LAMPRIDE CONTROL

201-

BK

-18

01

EE

H

7N-5876OVERRIDE LAMPNEUTRALIZER

SUPPLEMENTAL STEER

UNUSED

HARNESS CODE 4

H

506-PU

HARNESS CODE 3HARNESS CODE 2HARNESS CODE 1HARNESS CODE 0

NEUTRAL

HIGH BEAM INDRIGHT TURN IND

SECONDARY BRK PRESSBRK OIL TEMPUNUSED

SYS VOLTAGE

LEFT TURN IND

UNUSEDUNUSED

DATA LINK +

HYD OIL LEVEL

DATA LINK -

HYD TEMP BAR GRPHCNVT TEMP BAR GRPH

ACTION LAMP

FUEL LEVEL BAR GRPHCOOL TEMP BAR GRPH

BRK OIL PRESSENG OIL PRESS

ALARM

GROUND+ BATTERY

BRK AIR BAR GRPH

DISPLAY SINGLE/FILL

ALTERNATORPRIM STEER

PARK BRAKE

SERVICE

CLEAR

9W-2111LAMPACTION

105-BR

7N-5876LAMPHAZARD FLASHER

7N-5876LAMPFLOOD

605-YL-14606-GY-14611-PU-14

2

200-

BK

1411-PK-18

201-

BK

-18

538-BR

615-YL

T

F

439-YL-18 TRANSMISSIONAUTOMATICMODE LAMP7N-5876

F

439-YL-18

200-BK

5

CAT DATA LINK CONNECTION

0

720-PU-18126-PK-18

DOME LAMP6T-4864

322-GY114-GN610-OR-14

E702-OR-18

D744-WH-18

201-

BK

-18

966FII OTHERS SERVICECONNECTOR

0

A475-PU-18

521-

YL-

14

1202130 2 4 7

10

1536

40

1318

19

16

1112 3

372322292827262524 9 8

200-

BK

-14

39

38

3534

3233

5 6

538-BR

1

274

00

BKBK273 272 271

200-BK

200-BK-14521-YL-14124-GN-14614-PU-14

270

200-

BK

-14

966FII JAPAN

537-GN-14606-GY-14605-YL-14

605-YL-14

LEFT TURN LAMP9X-1406 (ECE)

606-GY-14

409-OR-18

326-

PU

F

102-BU-14 108-BU

200-BK200-BK

200-BK

+12 VOLT

603-PK

17

496-WH-18

32

FLASHER8D-6946

409-OR-18429-YL-18

A401-YL-18

403-GN-18

201-BK-18

113-OR-18

442-GY-18443-YL-18441-OR-18447-PK-18

432-PK-18405-GY-18

H

H

H

604-

OR

604-

OR

419-YL-18416-OR-18

200-

BK

-14

327-PK

513-

OR

-14

417-GY-18

14

31

6

T T

T

F

200-

BK

605-YL-14

440-BR-18

606-GY-14

200-BK

PANEL LAMPS7N-5876

443-YL-18

SEE CHARTFOR HARNESSCODE PLUGS

F

F

102-BU-14

200-BK

K

537-GN-14

611-PU-14

517-BU-14

CIRCUIT IDENTIFICATION

516-GN-14

200-

BK

200-

BK

614-PU-14

515-GY-14

537-GN-14

N

F

F

201-

BK

-18

910-YL-18

200-

BK

611-PU-14

513-

OR

-14

H

H

615-YL

614-

PU

N

105-BR

COMPUTERIZED MONITORING SYSTEM (CMS) 3E-7336

201-BK-18

910-YL-18D744-WH-18

FR

ON

T D

AS

H A

SS

EM

BLY

TUV ROADING FLASHER6C-8846

102-BU-14

A40

1-Y

L-18

604-OR

201-

BK

-18

201-

BK

-18

FRONT DASH ASSEMBLY

TURN SIGNAL SW9G-5589

200-BK

V

V

201-BK-18

120-

YL

275-BK-18

9

4

8

3

2

200-BK

1

3111

7

00 B-3 STDATCHF-100102-8581G

ATCHA-2/E-100

A-301

113-

OR

-18

617-

BR

-14

C-201

M

M

N

D-2/F-201

A-2/E-100

ATCHC-100102-9541

FF

FF

FF

ALARM9G-9813

UNUSED

440-BR-18

A475-PU-18

945-BR-18

200-BK

UNUSED

614-PU-14

124-GN-14521-YL-14515-GY-14516-GN-14517-BU-14

200-BK200-BK

614-PU-14

PANELLAMP7N-5876

TRANSMISSIONNEUTRALIZEROVERRIDE SW7X-6396

108-BU

10 10

135-BU509-WH-18

A-15

441-OR-18

508-PU-18

HAZARDTURN

30B

+ BATTERYHEAD LAMP

4949A

31

200-BK

206-BK

C2 C

944-OR-18

410-WH-18

945-BR-18944-OR-18

N

GROUND

34521

512-GN-18511-BR-18

APPLICATION

126-

PK

-18

126-

PK

-18

910-

YL-

1872

0-P

U-1

8

200-BK

1

2 1

BKRD

BLOWER SW6P-3236

537-GN-14

CMS HARNESS CODE PLUGS (1=GND, 0=OPEN)

V

14

5

GROUND

SPEEDO US/METRIC

62

292-BK-18

3

113-OR-18

H

1

311-WH200-BK

ETHER AIDCOOLANT SW8N-1693

T

521-YL-14

BK-18BK-18BK-18

A47

5-P

U-1

8

BK-18

102-7526

102-7527

SWITCH OPERATION

103-4729

9U-2811

NOTE: ATCH FORGERMAN ROADINGONLY

405-GY-18

200-BK-14

AA

K

130-GN-14

L18

200-BK-14200-BK-14

L18

L24

L5

L16

L20

L20

L20

L3

L24

L2

L1

102-

BU

-14

AC

L1 L1

L1

200-

BK

-14

200-

BK

-14

200-

BK

-14

200-

BK

-14

C-1300

NOTE

2

SECONDARY BRAKEAIR PRESSURE SW8T-9792

WH-18BK-18OR-18

SIGNAL

+VGROUND

C B A 113-OR-18

COOLANT TEMPERATURE SENSOR3E-5370

201-BK-18441-OR-18

K

BK-18

311-WH

GN

K

TERM1 TO 2

K

E

E

WH-18

ENGINE OIL SW9X-0378

BK-22

JUMPER PLUG4E-3188NOTE: REPLACES SECONDARYBRAKE AIR PRESS SW

N

W

W

BK-18BK-18

W

NOTE: REAR MOUNT FOR BEACON

ATCH

132

L19

DIMMER SW2H-1855

00

H

BK-18

A A

A

A

STARTRELAY3E-0075A

AA

A

AA

LL

200-BK 200-BK

507-WH506-PU

FRONTWASHER7T-8890

MOTORMOTOR

521-YL-14

BK-22

A

A

A

120-YL200-BK

L16

BK-18BK-18BK-18

BRAKE AIRDRYER8W-3087

YY

ATCHD-6

201-BK-18

02

B-6

SUPPLEMENTALSTEERING SW9X-1159

417-GY-18201-BK-18

L17

A

ENGINE SPEEDSENSOR3E7886

C

513-OR-14

450-YL-18

101-

RD

114-GNFORWARD HORN10A

6

105-

BR

308-

YL

306-

GN

310-

PU

112-

PU

-4

BK-18

BU

310-PU

416-OR-18201-BK-18417-GY-18

L4

P

P

101-

RD

522-WH-14

517-BU-14

516-GN-14

200-BK-14200-BK-14

RD

200-BK-14

515-GY-14

200-

BK

-14

BK

515-

GY-

14

201-

BK

-18

L10

L8L7

L6

S

S S

024E-7462

MM

S

MMB-13028R-8170

975-WH-18

S

515-GY-14

BLOWER9G-8693

T

113-OR-18

L

H

1

201-BK-18WH-18BK-18

3

2 4

ORBRGY

OR-18

GN

2112

118-GY

502-OR

501-GN

500-BR

WH/RD-14BK-14

THERMOSTAT SW3E-5464

515-GY-14

P

SIGNAL

200-BK-14515-GY-14517-BU-14

RESISTOR9G-1950

WH/RD-14

BLOWER9G-8697

BK-14

516-GN-14

FRONTWIPER9X-3392

S

S

522-WH-14

517-BU-14

516-GN-14

515-GY-14

200-BK-14

200-BK-14

200-

BK

-14

515-

GY-

14

522-WH-14

S

S

200-BK-14

MOTOR

1 3

2 4

ORBRGYGN

2112

118-GY

502-OR

501-GN

500-BR

WH/RD-14BK-14

515-GY-14

MOTOR

MOTOR

200-BK-14515-GY-14517-BU-14

WH/RD-14BK-14

BK

+V

516-GN-14522-WH-14

GROUND C B A

1 2

A401-YL-18

RESISTOR6T-2217

DISENGAGED201-BK-18

GN

A/C CLUTCHSOLENOID8T-8813

3

18 201917161514 5

RE

LAY

PA

NE

L

15A

80A 109-OR-4

10A

200-

BK

105-

BR

4 3 7 21110

FUEL LEVEL BUFFER3E6172

6 812 9 113

DIAGNOSTIC CONNECTOR

ENGAGED

308-

YL

112-

PU

FLOODLAMP SW9X-1423

109-

OR

101-

RD

105-

BR

RELAY PANEL

177-

OR

-8

304-

WH

THIS SCHEMATIC IS FOR THE 966FII (101-2782 CHG 00)

606-GY-14

306-

GN

MAINBREAKER9S-4693

177-

OR

-4

BU

S B

AR

7V92

75

ALTERNATORBREAKER9S-4693

80A

112-PU-4

C

JJ

L44

MAINRELAY3T-0376

200-BK

GN

405-GY-18441-OR-18201-BK-18443-YL-18

203-BK207-BK302-OR311-WH310-PU101-RD-4109-OR-4

NOTE D: RADIO TO BE SPECIFIED BY CUSTOMER AND INSTALLEDBY DEALER

NOTE C: TUV ONLY

304-WH-8

1

P

306-GN308-YL105-BR

GN

102-BU-14

251-BK

310-

PU

311-

WH

302-

OR

207-

BK

203-

BK

L4

L1

CTRANSMISSION OIL TEMPERATURESENSOR3E-5370

615-

YL

N

RR RR

972-

BU

-18

971-

YL-

18

P P

138-

GN

-18

BR

-18

GY-

18

443-YL-18

818-

BR

-18

RELAY PANEL

101-

RD

250-

BK

-18

101-RD-14

101-

RD

KEYBACKUP ALARMSTOPLAMPS

820-

BU

-18

101-

RD

02

101-

RD

-14

819-

GY-

18

101-

RD

-18

101-RD-4

105-BR121-YL

B41

5-P

K-1

8

3K-8782 FUSE4K-5122 FUSEHOLDER

B41

4-O

R-1

886

5-G

Y-18

138-

GN

-18

BK

-18

BU

-18

GN

-18

864-

BR

-18

863-

BU

-18

251-

BK

-18

BU

-18

BK

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EDCBA

GY-

18B

R-1

8G

N-1

8

CLE

AR

/CH

GN

OR

M/C

AL

LCD

LAT

CH

LCD

CLO

CK

TX

LC

D O

UT

PK

-18

GR

OU

ND

+ B

ATT

ER

YW

H-1

8B

K-1

8B

U-1

8B

R-1

8G

Y-18

PU

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OPERATORDISPLAY9X-9506

CUSTOMER DATACONNECTION

L35

L9

L9

L8L7

L6

L8

L8

L7

L7

L6

200-

BK

200-

BK

603-

PK

615-

YL

200-

BK

200-

BK

615-

YL

615-

YL

615-

YL

603-

PK

200-

BK

970-

GN

-18

B99

9-G

N-1

8

TRANSMISSION SHIFTER 106-4804

901-WH-18926/972-BU-18

754-BU-18

751/B999-GN-18921/965-WH-18752/969 YL-18922/968-BR-18

923/966-GY-18755-OR-18

924/970-GN-18900-PU-18

925/971-YL-18

NEUTRALIZER720-PU-18202-BK-18321-BR-18306-GN-18307-OR-18409-OR-18

SOL 1 RTNSOL 2 PWRSOL 2 RTN

200-

BK

200-

BK

128-

PK

762-

YL

761-

GY

200-

BK

FLOAT DETENTSOLENOID

SOL 3 PWR

SOL 1 PWR

SOL 3 RTNSOL 4 PWRSOL 4 RTNSOL 5 PWR

130-GN-14

SOL 5 RTN

10A

SOL 6 PWRSOL 6 RTN

GROUNDBACKUP ALARMSTART RELAYSTART SWNEUTRAL (EMS)

409-

OR

-18

306-

GN

-18

307-

OR

-18

321-

BR

-18

720-

PU

-18

202-

BK

-18

926/

972-

BU

-18

901-

WH

-18

925/

971-

YL-

1890

0-P

U-1

892

4/97

0-G

N-1

875

5-O

R-1

892

3/96

6-G

Y-18

922/

968-

BR

-18

752/

969-

YL-

1892

1/96

5-W

H-1

875

1/B

999-

GN

-18

754-

BU

-18

DIAL SHIFTER

126-

PK

-18

126-PK-18 B+

4R

OPERATION

GEARSOLENOID

1 2 3 4 5 6

24V OUTPUT

S/N

UBGND ALSO

3R2R1RN1F2F

10A

3F

966-

GY-

18

START AIDSOLENOID9G-4365

L7

L8

TILT DETENTSOLENOID

LIFT DETENTSOLENOID

L7

BK

-18

L6

BK

-18

102-BU-14

200-

BK

4F

202-BK

N

968-

BR

-18

969-

YL-

1896

5-W

H-1

8

308-

YL

ACTION

METRIC UNITSSPEEDO CODE PLUG

NOTUSED

T