Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our...

34
[email protected] www.polyweld.com.au Free call 1800 032 153 Fax (03) 9305 4846 259-265 Rex Rd. Campbellfield 3061 Ph (03) 9305 3337 C C URTAIN URTAIN C C ATALOGUE ATALOGUE P P 2016 OLYWELD OLYWELD T T RUCK RUCK

Transcript of Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our...

Page 1: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

[email protected] www.polyweld.com.auFree call 1800 032 153Fax (03) 9305 4846

259-265 Rex Rd. Campbellfield 3061Ph (03) 9305 3337

CCURTAINURTAIN CCATALOGUEATALOGUEPP

2016OLYWELDOLYWELD TTRUCKRUCK

Page 2: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

CONTENTS

page 1

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

welded webbing truck curtainsloose sleeve truck curtainsTenacitex welded webbing load restraint curtains

hooksbucklesbuckle assemblieshook and strap assemblies, top strapsrollers

23

54

9 to 1112

13 to 1415

19fixing bolts, roof lifter

ADA-SLIDER curtain parts 7Media Door 8

eyelets 24

sliding column parts 20

Tenacitex loose sleeve load restraint curtains

16 to 18

buckle shrouds, handle kits

tensioners 26 to 28

structural tracksnon-structural track, roof bows, curtain polepelmets and plastic pole lug kitswebbings, strapstruck curtain fabrics

2930313233

adaptor plates 28

sign pockets 25

23

6Tenacitex, TX sSlider and imaged curtains

Leverout gate system 21TX Slider parts 22

extra dollars from advertising with Polyweld digital imaging.Enhance the appearance of your new truck curtains and earn

Ask our sales team how. FREE CALLFREE CALL 1800 032 153 1800 032 153

STUNNING DIGITAL FLEET GRAPHICS BY POLYWELDSTUNNING DIGITAL FLEET GRAPHICS BY POLYWELD

Page 3: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

Polyweld curtains are fabricated from premium qualityMehler Polymar truck curtain fabrics.

We tailor curtains to your exact requirements withbuckles and rollers from our extensive range.

Our lead times are the best in the business.

Polyweld also offers vibrant, high resolutiondigital graphics.

vertical webbing

fully reinforced in all 4 corners

gate wear-strip

roller assembly

Polyweld will design a label featuringyour company name and logo

all curtains are supplied with acomplimentary pole handle kit

buckle fitted to curtainwith buckle shroud

rear pole sleeve (pole not included)horizontal webbing

coaming rail wear-strip

to curtainbuckle bolted directly

WELDED WEBBINGTRUCK CURTAINS

page 2

weight = approx. 1 kg/m²

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 4: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

loose sleeve

fully reinforced in all 4 corners

gate wear-strip

roller assembly

Polyweld will design a label featuringyour company name and logo

all curtains are supplied with acomplimentary pole handle kit

rear pole sleeve (pole not included)

coaming rail wear-strip

LOOSE SLEEVETRUCK CURTAINS

We tailor curtains to your exact requirements withbuckles and rollers from our extensive range.

Our lead times are the best in the business.

Polyweld also offers vibrant, high resolutiondigital graphics.

Polyweld curtains are fabricated from premium qualityMehler Polymar truck curtain fabrics.

page 3

weight = approx. 1 kg/m²

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 5: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

WELDED WEBBING

page 4

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

weight = approx. 1 kg/m²

Tenacitex curtains look and behave like normal curtains and are thelightest, and easiest to handle, load restraint curtain on the market.

Tenacitex curtains can be retro-fitted to any truck or trailer that is builtto industry standards and legal requirements.

Tenacitex curtains do away with the need for gates; saving cost, time,injuries, weight, fuel and emissions.

Tenacitex curtains have an engineer's Certificate of Load RestraintCompliance that is available on our website.

Tenacitex curtains conform to the Load Restraint Guide for 1400 kgper pallet space for side loads.

NO GATES OR LOAD-BINDERS NEEDED!

LOAD RESTRAINT CURTAINSXTENACITE

Page 6: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

LOAD RESTRAINT CURTAINSpage 5

weight = approx. 1 kg/m²

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

XTENACITE LOOSE SLEEVE

Tenacitex curtains look and behave like normal curtains and are thelightest, and easiest to handle, load restraint curtain on the market.

Tenacitex curtains can be retro-fitted to any truck or trailer that is builtto industry standards and legal requirements.

Tenacitex curtains do away with the need for gates; saving cost, time,injuries, weight, fuel and emissions.

Tenacitex curtains have an engineer's Certificate of Load RestraintCompliance that is available on our website.

Tenacitex curtains conform to the Load Restraint Guide for 1400 kgper pallet space for side loads.

NO GATES OR LOAD-BINDERS NEEDED!

Page 7: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

XENACITET

Introducing the new Tx Slider certified load restraint system. Withno buckles, curtain poles, ratchet tensioners, side poles, gates orload-binders, the Tx Slider is easy to open quickly. It's perfect fora multiple drop schedule, and it has a certificate of load restraintcompliance for 1000kg per pallet.

Inside the curtain is smooth and soft. When the curtains are beingopened and closed they can't scuff or catch the load. TX Slidervehicles are ideal for your corporate brand strategy, with free,un-obstructed surface to promote your brand.

Polyweld in partnership with the Japanese filament producer Teijin have

Tenacitex is made from a yarn called Technora, which is 8 times strongerthan steel and does not stretch.

10mm, even after 10 years. The Technora yarns are laid straight and

straight when the load is applied. This is why Tenacitex doesn't stretch.

Tenacitex is the only webbing that meets 0.5 g-force side load restraint.Load restraint curtains are now available to all existing truck curtainsuppliers at special trade rates. Access the best and lightest loadresrtaint curtains on the market.

With images that really grab attention, you can gain a competitive advantagewhen you put Polyweld VivadSider curtains to work for you and your customers.

A 10 metre length of yarn supporting a 25kg weight will stretch less than

developed a curtain strap that turns your curtain into a load restraint.

inserted in their casing rather than being woven, so they are already

The force is measured with a load cell linked to a digital display,and the pallet is mounted on ball-bearing rollers to eliminatefriction. Once the 10 ton ram takes up the slack, and as the palletis pushed toward the curtain, it suddenly meets an immovableobject. Tenacitex refuses to yeild. Even with a 1400kg force, theram can't budge the pallet.

SAFE! To test the dimensional stability of Tenacitexcurtains under load, Polyweld built this testrig. The test rig uses a 10 ton hydraulic ramthat pushes a standard pallet of goods intothe curtain.

IMPRESSIVE!

EFFICIENT!

STRONG!

Polyweld's VivadSider makes your fleet stand out by branding it withstunning visual images. Take advantage of the most cost efficient advertisingavailable to promote your business, by turning your vehicles into mobilebillboards, or guarantee customer loyalty with dedicated customer artworkon your vehicles.

ENACITETLOAD RESTRAINT CURTAINS

TM

XTT SLIDERSLIDER

Accepted by:

TM

DIGITAL IMAGINGTENACITEX & TX SLIDER CURTAINS

page 6

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 8: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

ADA-SLIDERTRUCK CURTAIN PARTS

TC\ADA-DLdoor latch lockTC\ADA-DLPdoor latch plateTC\ADA-DS-10Mdoor seal (10 m)TC\ADA-END-PROF-4.8Mend profile (4.8 m)TC\ADA-OFS-1out folding spring (1)TC\ADA-OFS-2out folding strip (2)TC\ADA-RO4W-CR-BTMcurtain roller (bottom)TC\ADA-RO4W-CR-TOPcurtain roller (top)TC\ADA-RO4W-DR-BTM-LHdoor roller (bottom LHS)TC\ADA-RO4W-DR-BTM-RHdoor roller (bottom RHS)TC\ADA-RO4W-DR-TOPdoor roller (top)TC\ADA-SB-3Mside bumper (3 m)TC\ADA-T-4track (4 m)

page 7

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 9: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TD\ MDN 4H4L4 hinge 4 lock (mill finish)TD\ MDN 5H4L5 hinge 4 lock (mill finish)

concealed locks for a sleek finishrebated hinges and low profile doorprovide more cargo area

hi-tech seals

strong and light aluminium frames

TD\ MDN 4H4L PTD\ MDN 5H4L P5 hinge 4 lock (polished)

4 hinge 4 lock (polished)

Paint and decals are easily applied to100% of the flat metal surface.

Snap change banners are quickly andeasily fitted or changed in minutes.

NEW STRONGER DESIGNTESTED TO 175,000 CYCLES

ENHANCED ADVERTISING SPACE WITH FULLMEDIA COVERAGE

page 8

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 10: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

HOOKS

TC\TH-P-TXplastic coated Tenacitex tie rail hook

74 67

47

81

weight = 310 g SCALE 1:2

Ø40

high tensile HDLC steel.

50

82

22

69

53

TC\THtie rail hook

SCALE 1:2

Fabricated from 8 mm wire

weight = 100 g

Ø34

TC\TH-Pplastic coated tie rail hook

81

61 34

18

TC\CH-Pplastic coated coaming hookTC\CHcoaming hook

Fabricated from 10 mm wire.Suitable for coaming railsand wheel arches.

zinc pacifated finish

black plastic coating

75

36

39

TC\RH18

Ø18

18 mm diameter rave hook

SCALE 1:2weight = 130 g

SCALE 1:2weight = 200 g

XTENACITESuitable for certifiedTenacitex curtains

67

29

XTENACITESuitable for certifiedTenacitex curtains

TC\RH18-P18 mm diameter plastic coated rave hook

zinc pacifated finish

black plastic coating

Fabricated from 10 mm wire.Suitable for coaming railsand wheel arches.

zinc pacifated finish black plastic coating

Page 11: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

HOOKS

TC\FH1616 mm flat hook

TC\FH3636 mm flat hook

TC\FH3333 mm flat hook

43

SCALE 1:2

66

50

43

21

55

36

weight = 150 g

SCALE 1:2weight = 150 g

SCALE 1:2weight = 150 g

4 mm stainless steel

4 mm FLAT HOOKS

4 mm stainless steel

4 mm stainless steel

SCALE 1:2weight = 160 g

4 mm stainless steel

TC\FH5252 mm flat hook

43

SCALE 1:2weight = 160 g

4 mm stainless steel

TC\FH4646 mm flat hook

TC\FH16x1716 mm narrow flat hook

4 mm stainless steel

66

50

66

17

25

16

Ø16

52

66

50

74

25

66

50

43

55

24

33

16

66

50

56

20

52

43

66

50

56

22

46

SCALE 1:2weight = 125 g

XTENACITESuitable for certifiedTenacitex curtains

page 10

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 12: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

HOOKS5 mm FLAT HOOKS

TC\FH36-TX36 mm Tenacitex flat hook

TC\FH33-TX33 mm Tenacitex flat hook TC\FH46-TX46 mm Tenacitex flat hook

TC\FH16x19-TX16 mm narrow Tenacitex flat hook

XTENACITESuitable for certifiedTenacitex curtains

XTENACITESuitable for certifiedTenacitex curtains

XTENACITESuitable for certifiedTenacitex curtains

XTENACITESuitable for certifiedTenacitex curtains

If you provide a drawing of your coaming,

55

55

19

33 55

55 36

16

555546

52

72

SCALE 1:2weight = 190 g

SCALE 1:2weight = 190 g

SCALE 1:2weight = 200 g

SCALE 1:2weight = 150 g

5 mm stainless steel

5 mm stainless steel 5 mm stainless steel

5 mm stainless steel

21

hooks that are part of a certified Tenacitex

Tenacitex flat hooks, or custom fabricate

curtain fit correctly.

Coaming rails vary, and it is important that

Polyweld can recommend either stock

hooks to fit.

MADE TO MEASURE

page 11

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 13: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

BUCKLES

SCALE 1:2

TC\BUAbuckle A

SCALE 1:2

Fabricated from 2mm stainless steel.This buckle has an overcentre action so the buckle springs closed.

26

SCALE 1:2

Fabricated from 2mm stainless steel.By contrast with Buckle A, this bucklehas an undercentre action - the bucklesprings open when the latch is released.

28

TC\BUFbuckle F

SCALE 1:2

29

Fabricated from 2mm stainless steel.This Tautliner style buckle is easyto open and easy to close.

TC\BUF+BHbuckle-hook

weight = 250 g weight = 320 g

weight = 300 g weight = 440 g

TC\BUBbuckle B

Ø28

50

51

173

160

52

145

52

XTENACITESuitable for certifiedTenacitex curtains

Page 14: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

buckle A with attached bottom strap and:

plastic coated tie rail hook

16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook

tie rail hook TC\BUA+TH+AS

TC\BUA+FH16+ASTC\BUA+FH33+ASTC\BUA+FH36+AS

TC\BUA+TH-P+AS

TC\BUA+FH46+AS

BUCKLE A & BBUCKLE ASSEMBLIES

long tie rail hook TC\BUA+LTH+AS

52 mm flat hook TC\BUA+FH52+AS

18 mm diameter plastic coated rave hook18 mm diameter rave hook

TC\BUA+RH18-P+ASTC\BUA+RH18+AS

coaming hookplastic coated coaming hook

TC\BUA+CH+ASTC\BUA+CH-P+AS

26 mm diameter rave hook TC\BUA+RH26+AS16 mm narrow flat hook TC\BUA+FH16x17+AS

buckle A with unattached bottom strap and:

plastic coated tie rail hook

16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook

tie rail hook TC\BUA+TH+US

TC\BUA+FH16+USTC\BUA+FH33+USTC\BUA+FH36+US

TC\BUA+TH-P+US

TC\BUA+FH46+US

long tie rail hook TC\BUA+LTH+US

52 mm flat hook TC\BUA+FH52+US

18 mm diameter plastic coated rave hook18 mm diameter rave hook

TC\BUA+RH18-P+USTC\BUA+RH18+US

coaming hookplastic coated coaming hook

TC\BUA+CH+USTC\BUA+CH-P+US

26 mm diameter rave hook TC\BUA+RH26+US16 mm narrow flat hook TC\BUA+FH16x17+US

buckle B with ordinary attached bottom strap and:

plastic coated tie rail hook

18 mm diameter plastic coated rave hook18 mm diameter rave hook

16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook

tie rail hook TC\BUB+TH+AS

TC\BUB+RH18-P+ASTC\BUB+RH18+AS

TC\BUB+FH16+ASTC\BUB+FH33+ASTC\BUB+FH36+AS

TC\BUB+TH-P+AS

TC\BUB+FH46+AS

coaming hookplastic coated coaming hook

TC\BUB+CH+ASTC\BUB+CH-P+AS

long tie rail hook TC\BUB+LTH+AS

52 mm flat hook TC\BUB+FH52+AS

26 mm diameter rave hook TC\BUB+RH26+AS16 mm narrow flat hook TC\BUB+FH16x17+AS

buckle B with unattached bottom strap and:

plastic coated tie rail hook

16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook

tie rail hook TC\BUB+TH+US

TC\BUB+FH16+USTC\BUB+FH33+USTC\BUB+FH36+US

TC\BUB+TH-P+US

TC\BUB+FH46+US

long tie rail hook TC\BUB+LTH+US

52 mm flat hook TC\BUB+FH52+US

18 mm diameter plastic coated rave hook18 mm diameter rave hook

TC\BUB+RH18-P+USTC\BUB+RH18+US

coaming hookplastic coated coaming hook

TC\BUB+CH+USTC\BUB+CH-P+US

26 mm diameter rave hook TC\BUB+RH26+US16 mm narrow flat hook TC\BUB+FH16x17+US

weight = 390 - 450 g

SCALE 1:5weight = 460 - 520 g

SCALE 1:5

attached

unattached

attached

unattached

page 13

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 15: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

BUCKLE ASSEMBLIESBUCKLE B & F

buckle B with Tenacitex unattached bottom strap and:plastic coated Tenacitex tie rail hook

18 mm diameter plastic coated rave hook18 mm diameter rave hook

TC\BUB+RH18-P+USTC\BUB+RH18+US

TC\BUB+TH-P-TX+UScoaming hookplastic coated coaming hook

TC\BUB+CH+USTC\BUB+CH-P+US

33 mm Tenacitex flat hook36 mm Tenacitex flat hook46 mm Tenacitex flat hook

TC\BUB+FH33-TX+USTC\BUB+FH36-TX+USTC\BUB+FH46-TX+US

16 mm narrow Tenacitex flat hook TC\BUB+FH16x19-TX+US

buckle F with attached bottom strap and:

plastic coated tie rail hook

16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook

tie rail hook TC\BUF+TH+AS

TC\BUF+FH16+ASTC\BUF+FH33+ASTC\BUF+FH36+AS

TC\BUF+TH-P+AS

TC\BUF+FH46+AS

long tie rail hook TC\BUF+LTH+AS

52 mm flat hook TC\BUF+FH52+AS

18 mm diameter plastic coated rave hook18 mm diameter rave hook

TC\BUF+RH18-P+ASTC\BUF+RH18+AS

coaming hookplastic coated coaming hook

TC\BUF+CH+ASTC\BUF+CH-P+AS

26 mm diameter rave hook TC\BUF+RH26+AS16 mm narrow flat hook TC\BUF+FH16x17+AS

buckle F with unattached bottom strap and:

plastic coated tie rail hook

16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook

tie rail hook TC\BUF+TH+US

TC\BUF+FH16+USTC\BUF+FH33+USTC\BUF+FH36+US

TC\BUF+TH-P+US

TC\BUF+FH46+US

long tie rail hook TC\BUF+LTH+US

52 mm flat hook TC\BUF+FH52+US

18 mm diameter plastic coated rave hook18 mm diameter rave hook

TC\BUF+RH18-P+USTC\BUF+RH18+US

coaming hookplastic coated coaming hook

TC\BUF+CH+USTC\BUF+CH-P+US

26 mm diameter rave hook TC\BUF+RH26+US16 mm narrow flat hook TC\BUF+FH16x17+US

weight = 440 - 500 g

attached

unattached

SCALE 1:5weight = 460 - 520 g

XTENACITESuitable for certifiedTenacitex curtains

SCALE 1:5

attached

unattached

page 14

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 16: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

HOOK & STRAP ASSEMBLIESTOP STRAPS

900

44

SCALE 1:2weight = 140 g

ordinary strap with:

plastic coated tie rail hook

18 mm diameter plastic coated rave hook18 mm diameter rave hook

16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook

tie rail hook

coaming hookplastic coated coaming hook

long tie rail hook

52 mm flat hook

34 mm diameter plastic coated rave hook26 mm diameter rave hook

TC\TH+STC\TH-P+S

TC\CH+STC\LTH+S

TC\CH-P+S

TC\FH16+STC\FH33+STC\FH36+STC\FH46+STC\FH52+S

TC\RH18+STC\RH18-P+STC\RH26+STC\RH34-P+S

Tenacitex strap with:

TC\RH18-P+STTC\RH18+ST

TC\TH-P-TX+STTC\CH+STTC\CH-P+ST

plastic coated Tenacitex tie rail hook

18 mm diameter plastic coated rave hook18 mm diameter rave hook

coaming hookplastic coated coaming hook

33 mm Tenacitex flat hook36 mm Tenacitex flat hook46 mm Tenacitex flat hook

16 mm narrow Tenacitex flat hook

TC\FH46-TX+STTC\FH36-TX+STTC\FH33-TX+STTC\FH16x19-TX+ST

for strap length up to 3m TC\TSP3+DRTC\TSP4+DRfor strap length up to 4m

top strap with sewn D-ring:

X

when ordering.

Loop for bolting to buckle.(Top strap can also be sewn to buckle if required.)

top strap without D-ring:

Loop for bolting to buckle.(Top strap can also be sewn to buckle if required.)

Specify length (X)

weight = 150 - 200 g

weight = 200 - 250 g

3 m to 4 m strap length

2550 mm strap length2950 mm strap length

TC\TSP3

TC\TOPSTRAP48-2550TC\TOPSTRAP48-2950

page 15

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

greater than 4 m strap length TC\TSP4

Page 17: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TC\DRuniversal D-ring

17.5 71.5

65

Which rollers fit which track?roller type A

Polyweld non-structural tracks

McKechnie (Victoria)Slide-A-Way (old)

Covertex

roller type B

Maxi-Trans

Freighter

roller type C

Structureflex

McKechnie (NSW)

Southern Cross

BarkerLusty

roller type D Krueger

Polyweld structural tracks

Slide-A-Way (new)

Maxi-Cube

ROLLERS

weight = 50 g

Vawdrey

37

16

34

TC\ROBB-Aball bearing roller A

TC\ROBB-Bball bearing roller B

TC\ROBB-Cball bearing roller C

TC\ROBB-Dball bearing roller D

weight = 40 g

weight = 40 g

weight = 50 g

weight = 50 g

27.5

7

3532

30

10

37.5

TC\ROBB-B30ball bearing roller B3023.5 (B)

8 (B), 11 (B28)

roller type B30 some South Australian tracks

28 (B28)

page 16

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 18: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

ROLLERS

TC\RO4W4P-B4 wheel 4 mm plate roller B

TC\RO4W4P-C4 wheel 4 mm plate roller C

TC\RO4W4P-D4 wheel 4 mm plate roller D

42

Ø9

53

32

SCALE 1:2

SCALE 1:2 weight = 180 g

weight = 180 g

® registered design

® registered design

4

SCALE 1:2 weight = 200 g® registered design

SCALE 1:2 weight = 200 g® registered design

42

Ø9

53

42

Ø9

53

37.5

34.5

4

4

28.8

37.5

Features ball bearing

pacifated steel plate.rollers and 4 mm thick

TC\RO4W4P-A4 wheel 4 mm plate roller A

42

Ø9

53

4

27

36.4

Features ball bearing

pacifated steel plate.Not suitable for certified

rollers and 4 mm thick

Tenacitex load retraintcurtains.

TC\RO4W4P-B304 wheel 4 mm plate roller B30

30 (B30)24 (B)

XTENACITESuitable for certifiedTenacitex curtains

XTENACITESuitable for certifiedTenacitex curtainsXTENACITE

Suitable for certifiedTenacitex curtains

Features ball bearing

pacifated steel plate.rollers and 4 mm thick

Features ball bearing

pacifated steel plate.rollers and 4 mm thick

page 17

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 19: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

ROLLERS

32

79

4023.5

32

TC\RO4WPL-Bfour wheel plate roller B

SCALE 1:2weight = 200 g

TC\ROPLBB-Cplate ball bearing roller C

SCALE 1:2weight = 180 g

3852

.5

30

37.5

TC\ROPLNY-Aplate nylon roller A TC\ROPLBB-Aplate ball bearing roller A

SCALE 1:2weight = 200 g SCALE 1:2weight = 150 g

3852

.529

35

3852

.5

27.5

35

page 18

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 20: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TC\DFAND-ring fixing assembly for non-insulated curtains

¼" LOCK NUT2 WASHERS¼" x ¾" BOLT

TC\DFAID-ring fixing assembly for insulated curtains

¼" LOCK NUT2 WASHERS¼" x 1" BOLT

TC\BFbuckle fixing nut & bolt

M6 x 65 BOLTM6 LOCK NUT

TC\BF-TXTenacitex buckle fixing assembly

XTENACITESuitable for certifiedTenacitex curtains

STUD PLATE2 WASHERS2 M6 ACCORN NUTS

53

25

28

TB\RSRP-FLroof lifter

SCALE 1:6weight = 550 g

65x35 RHS

650

130

60

FIXING BOLTSROOF LIFTER

page 19

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 21: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

SLIDING COLUMN PARTS

TB\RSRST1roof support roller to fit ST1 track

TB\RSRST2roof support roller to fit ST2 track

SCALE 1:3

84

TB\SGRST1

150

65

206

weight = 2.2 KgSCALE 1:4

Suits Polyweld structural track (type 1)

Suits standard65 x 36 RHS

weight = 400 gSCALE 1:3

Fits Polyweld structural track (type 1)70

sliding gate roller to fit ST2 track

TB\SGRMFsliding gate roller to fit Maxi-Trans track

sliding gate roller to fit ST1 track

TB\SGRST2

Fits Polyweld structuraltrack (type 2)

Ø9

63 80

36

101

45

Ø9

Ø9

35

8945

39

3338

119

Fits Maxi-Trans and Freighter tracks

spherical nut and cup

zinc pacifated finish zinc pacifated finish

zinc pacifated finish

zinc pacifated finish

TB\WRWhiting roller

SCALE 1:2 weight = 160 g

88

46 10

13

Fits Polyweld structural (type 1), Maxi-Transand Freighter tracks

® registered design ® registered design

SCALE 1:3 weight = 300 g® registered design

weight = 250 g SCALE 1:3® registered design

page 20

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 22: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

LEVEROUT GATE SYSTEM

TB\PLOCPgate corners (pair)

TB\PLOGSP

TB\PLOC+Sgate chain with Nyloc shackles and hose (per m)

retractable gate spade (pair)TB\PLOL20mm black steel lever bar x 400 mm

170

SCALE 1:3

SCALE 1:350

25

130

25

page 21

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 23: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TX SLIDER PARTS

TC\TXSL-DR-TOPTX Slider end extrusion top roller

TC\TXSL-DR-BTM-RHTX Slider end extrusion bottom roller (right)TC\TXSL-DR-BTM-LHTX Slider end extrusion bottom roller (left)

TC\TXSL-CRTX Slider bottom curtain roller TB\TXSL-T-4.5TX Slider bottom track (4.5 m)TB\TXSL-T-9.2TX Slider bottom track (9.2 m)

SCALE 1:3

SCALE 1:3

SCALE 1:3 SCALE 1:2

188

128

29

38

Suits Polyweld bolt on track

® registered design

® registered design

® registered design ® registered design

170

170257

8028

6028

155

846476

33

Ø8

Ø8

Ø6

Ø6

Ø8

SCALE 1:3 ® registered design

TC\END-EXT-5.2end extrusion (5.2 m)end extrusion pelmet (3 m) TC\END-EXT-DS

207

19

37

page 22

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 24: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

HANDLE KITSBUCKLE SHROUDS

TC\BSbuckle shroud TC\BSKbuckle shroud kit

SCALE 1:3

57 20

87

2 CAPS1 BUCKLE STRAP

2 BOLTS (M6x20 mm)2 BOLTS (M6x25 mm)2 M6 NYLOC NUTS

1 BUCKLE SHROUDKIT INCLUDES:

weight = 20 g

TC\POLE HANDLE KITpole handle kit

SHORT RIVETS

POLE HANDLE(SCALE 1:5)

LONG RIVETS

4 WASHERS

200

25

SCALE 1:3

TC\GHKgrab handle kit

2 FIXING PLATES1 HANDLE STRAPKIT INCLUDES:

2 BOLTS (M6x20 mm)2 BOLTS (M6x25 mm)2 M6 NYLOC NUTS

2 STOP BOLT ASSEMBLIESKIT INCLUDES:

40 SHORT RIVETS6 LONG RIVETS

0.6 m HANDLE STRAP

STOP BOLT(SCALE 1:2)

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

page 23

Page 25: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TC\EYRrectangular eyelet

EYELETS

TC\EYOoval eyelet

SCALE 1:2 SCALE 1:2

83

65

50

2947 14 63 42 24

43

62

82

TC\EYO1single oval eyelet repair patch

TC\EYO33 oval eyelet repair patch TC\EYR33 rectangular eyelet repair patch

Eyelet repair patches are available in

See the samples at the back of this

TC\EYR1single rectangular eyelet repair patch

the full range of truck curtain fabrics.

catalogue.

Eyelet repair patches are available in

See the samples at the back of thisthe full range of truck curtain fabrics.

catalogue.

Eyelet repair patches are available in

See the samples at the back of thisthe full range of truck curtain fabrics.

catalogue.

Eyelet repair patches are available in

See the samples at the back of thisthe full range of truck curtain fabrics.

catalogue.

page 24

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 26: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

SIGN POCKETS

TC\SPCOsign pocket (clip on)

CLEAR PVC & POLYMAR 905 BLACK

SUPPLIED WITH 8

MALE PRESS STUDS

SCALE 1:8

400

400

TC\SPWOsign pocket (weld on)

400

400

CLEAR PVC & POLYMAR 905 BLACK

SCALE 1:8

TC\EPIHemergency procedure information holder

Emergency procedure information holders are available in

back of this catalogue.the full range of truck curtain fabrics. See the samples at

(supplied as a pair)

(supplied as a pair)(supplied as a pair)

SCALE 1:8

675

875

Page 27: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TENSIONERS

90

70

299

5025

40

101

TB\GT-P

TB\GT-LTB\GT-R" " " " " (RHS)

G tensioner without hand wheel (pair)

The tensioner can be locked inthe open position, leaving bothhands free to release the pole.

Polyweld registered design ®

SCALE 1:4

50

" " " " " (LHS)

44

weight = 2.35 kg each

Suitable for curtain sided containers with limited column space.

90

70

299

50

25

40

SCALE 1:4

50

44

weight = 2.35 kg each

Suitable for small columns. Typically used as a rear tensioner.

113

TB\GTH-P

TB\GTH-LTB\GTH-R

G tensioner with hand wheel (pair)" " " " " (RHS)" " " " " (LHS)

Page 28: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TENSIONERS

SCALE 1:4

125

70

321

62

3050

102

44

25

112 92

1040

1450

M8 holes compatible with T3or Structureflex tensioner

M8 holesfor smaller columns

weight = 2.65 kg each

TB\HTH-P

TB\HTH-LTB\HTH-R

H tensioner with hand wheel (pair)

SCALE 1:4

125

70

321

62

3050

113

44

25

" " " " " (RHS)" " " " " (LHS)

weight = 2.65 kg each

TB\JT-P

TB\JT-LTB\JT-R" " " " " (RHS)

J tensioner without hand wheel (pair)

" " " " " (LHS)

Suitable for semi trailers at the front.

Suitable for rigid truck bodies.

Can be used as a replacement for T3, modified E and F type tensioners.

Features an offset handle to save your knuckles whereit is tight up against the coaming rail.

112 92

1040

1450

M8 holes compatible with T3or Structureflex tensioner

M8 holesfor smaller columns

page 27

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 29: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TENSIONERS

TB\T3T-P

TB\T3T-LTB\T3T-R " " (RHS)

T3 tensioner (pair)

" " (LHS)

133

3064

7286

SCALE 1:4

weight = 1.55 kg each

336

7819.2

SCALE 1:2

76.550

14

SCALE 1:3

H & J tensioner mounting plate A TB\HJMP-A

H & J tensioner mounting plate B TB\HJMP-B

Ø8

12892

40 76.5

10

112

SCALE 1:3

H & J tensioner mounting plate S TB\HJMP-S

SCALE 1:3

112140

5090

14

Ø8

Ø8

Suits 6" columns.6 mm mild steel

J tensioners.Suits H, and

Suits 5" columns.6 mm mild steel

6 mm mild steelSuits 4" columns.Suits H, J, T3and Structurflex

J tensioners.Suits H, and

tensioners.

128

TB\WSP-Bwrapper spigot plate - bottom

TB\WSP-Twrapper spigot plate - top

6 mm mild steel

SCALE 1:2

78267.5

8 mm mild steel

ADAPTOR PLATESpage 28

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 30: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

13139

103.5

143.4

111

STRUCTURAL TRACKS

TB\ST2-6.8TB\ST2-7.8TB\ST2-9.2TB\ST2-13.7TB\ST2-14.6

TB\ST1-6.8structural track (type 1) 6.8 m " " " " 7.8 m

" " " " 13.7 m " " " " 14.6 m

TB\ST1-7.8TB\ST1-9.2TB\ST1-13.7TB\ST1-14.6

SCALE 1:2

4

4

Ixx: 2 798 359 mm

Iyy: 3 619 765 mm

ALUMINIUM ALLOY 6351 (T6)

5.782 kg/m

SCALE 1:2

ALUMINIUM ALLOY 6351 (T6)

5.195 kg/m

Ixx: 3 515 210 mm 4

Iyy: 1 199 840 mm 4

39

" " " " 9.2 m

structural track (type 2) 6.8 m " " " " 7.8 m

" " " " 13.7 m " " " " 14.6 m

" " " " 9.2 m

34.5

35 31.9

page 29

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 31: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

bolt on track 6.8 m " " " 7.8 m

roof bow to suit structural track (type 1) TB\ALRB-2372

ALUMINIUM ALLOY 6351 (T6)

Ixx: 53 467 mm

WEIGHT: 0.867 kg/m

Iyy: 267 627 mm

4

4

SCALE 1:2

roof bow to suit structural track (type 2) TB\ALRB-2282

SCALE 1:2

100

32

60

STRUCTURAL TRACK

STRUCTURAL TRACK

ROOF BOWS, CURTAIN POLENON-STRUCTURAL TRACK,

(TYPE 1)

(TYPE 2)

TB\PO33 m curtain pole

TB\BOT1-6.8TB\BOT1-7.8TB\BOT1-9.2TB\BOT1-13.7TB\BOT1-14.6

" " " 9.2 m " " " 13.7 m " " " 14.6 m

77.4

33.4

41.1

ALUMINIUM ALLOY 6351 (T6)

WEIGHT: 2.225 kg/m31.4

page 30

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 32: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

PELMET

weight = 1.28 kg/m

116Fits Polyweld structural

Also fits superceded Polyweldnon-structural track (type 3)with a keyhole shaped pelmetslot, and Covertex and

Polyweld pelmet D (black) TB\PED-BPolyweld pelmet D (white) TB\PED-W

tracks (types 1 & 2) and Polyweld bolt on track.

McKechnie tracks

plastic pole lug kit (100 mm) TB\LUG-P100-KIT

PLASTIC POLE LUG KITS

plastic pole lug kit (125 mm) TB\LUG-P125-KIT

plastic pole lug kit (150 mm) TB\LUG-P150-KIT

2 M8x70 BOLTSKIT INCLUDES:

2 M8 NYLOC NUTS1 PLASTIC POLE LUG2 PLASTIC SPACERS

2 M8x60 BOLTSKIT INCLUDES:

2 M8 NYLOC NUTS1 PLASTIC POLE LUG1 PLASTIC SPACER

2 M8x35 BOLTSKIT INCLUDES:

2 M8 NYLOC NUTS1 PLASTIC POLE LUG

page 31

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 33: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

WEBBINGS

TC\STRAP44-50M

TC\WW-50Mweldable webbing (50 m roll)

TC\HSB-50Mhandle strapping - black (50 m roll)TC\HSW-50M " " - white (50 m roll)

4425

2546

48

STRAPS44 mm polyester webbing (50 m roll)

TC\STRAP48-50M48 mm polyester webbing (50 m roll)

Available in grey or black.Specify when ordering.

Available in grey or black.Specify when ordering.

page 32

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016

Page 34: Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our lead times are the best in the business. Polyweld also offers vibrant, high resolution

TRUCK CURTAIN FABRICS

MEHLER POLYMAR 8556

TECHNICAL SPECIFICATIONSweight (per layer) 280 g/m²typical R values for insulated curtains:

CURTAIN INSULATION

1 layer of insulation2 layer of insulation3 layer of insulation

0.147 m²K/W0.308 m²K/W0.461 m²K/W

flexichill (1 layer) superchill (2 layer) ultrachill (3 layer)

tensile resistance

-30°C/+70°Ctemperature resistance

total weight

flame retardancy DIN 75200 <100 mm/minadhesion 100 N/5cm

500/500 Ntear strengthBS 3424/7bDIN 53363

800/1000 N

DIN 53354 4300/4000 N/5cm890 g/m²

TECHNICAL SPECIFICATIONS

Better thermal performance means lower achievable temperatures. Polyweld'sinsulation material consists of a layer of air cells laminated to a layer of aluminiumfoil. These two elements give the material both insulating and reflective properties.

Polyweld's material does not absorb water. Some types of open cell foam insulationabsorb water whichs increases their weight and decreases their insulation efficiency.

Polyweld's customers have been astounded by the temperatures they can achievewith Polyweld's Ultrachill insulated curtains. Better thermal performance meanslower achievable temperatures. It has been calculated that heat transfer can bereduced by up to 40% by choosing Superchill, and by up to 50% by choosing

ACHIEVABLE TEMPERATURE

More effective insulation means better fuel efficiency. Save up to 55% on refrigerationcosts with our single layer Superchill curtain and up to 65% with our double layerUltrachill curtain. Fuel savings will depend on your specific application.

FUEL SAVINGS

Independently tested by CSIRO using ASTM 518/AS2464.5-1985Ultrachill.*

With a history dating back over 170 years in the textile industry, andlocations throughout the world, Mehler is an internationally recognisedand respect supplier of high quality PVC coated polyester fabrics.

Polyweld boasts over twenty year's experience with Mehler fabrics, andhas manufactured in excess of one twenty thousand sets of truckcurtains using Mehler truck curtain fabric.

page 33

Cop

yrig

ht ©

Pol

ywel

d P

ty L

td 2

016