Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our...
Transcript of Polyweld catalogue 2015polyweld.com.au/wp-content/uploads/2018/07/PolyweldCatalogue20… · Our...
[email protected] www.polyweld.com.auFree call 1800 032 153Fax (03) 9305 4846
259-265 Rex Rd. Campbellfield 3061Ph (03) 9305 3337
CCURTAINURTAIN CCATALOGUEATALOGUEPP
2016OLYWELDOLYWELD TTRUCKRUCK
CONTENTS
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welded webbing truck curtainsloose sleeve truck curtainsTenacitex welded webbing load restraint curtains
hooksbucklesbuckle assemblieshook and strap assemblies, top strapsrollers
23
54
9 to 1112
13 to 1415
19fixing bolts, roof lifter
ADA-SLIDER curtain parts 7Media Door 8
eyelets 24
sliding column parts 20
Tenacitex loose sleeve load restraint curtains
16 to 18
buckle shrouds, handle kits
tensioners 26 to 28
structural tracksnon-structural track, roof bows, curtain polepelmets and plastic pole lug kitswebbings, strapstruck curtain fabrics
2930313233
adaptor plates 28
sign pockets 25
23
6Tenacitex, TX sSlider and imaged curtains
Leverout gate system 21TX Slider parts 22
extra dollars from advertising with Polyweld digital imaging.Enhance the appearance of your new truck curtains and earn
Ask our sales team how. FREE CALLFREE CALL 1800 032 153 1800 032 153
STUNNING DIGITAL FLEET GRAPHICS BY POLYWELDSTUNNING DIGITAL FLEET GRAPHICS BY POLYWELD
Polyweld curtains are fabricated from premium qualityMehler Polymar truck curtain fabrics.
We tailor curtains to your exact requirements withbuckles and rollers from our extensive range.
Our lead times are the best in the business.
Polyweld also offers vibrant, high resolutiondigital graphics.
vertical webbing
fully reinforced in all 4 corners
gate wear-strip
roller assembly
Polyweld will design a label featuringyour company name and logo
all curtains are supplied with acomplimentary pole handle kit
buckle fitted to curtainwith buckle shroud
rear pole sleeve (pole not included)horizontal webbing
coaming rail wear-strip
to curtainbuckle bolted directly
WELDED WEBBINGTRUCK CURTAINS
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weight = approx. 1 kg/m²
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loose sleeve
fully reinforced in all 4 corners
gate wear-strip
roller assembly
Polyweld will design a label featuringyour company name and logo
all curtains are supplied with acomplimentary pole handle kit
rear pole sleeve (pole not included)
coaming rail wear-strip
LOOSE SLEEVETRUCK CURTAINS
We tailor curtains to your exact requirements withbuckles and rollers from our extensive range.
Our lead times are the best in the business.
Polyweld also offers vibrant, high resolutiondigital graphics.
Polyweld curtains are fabricated from premium qualityMehler Polymar truck curtain fabrics.
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weight = approx. 1 kg/m²
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WELDED WEBBING
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weight = approx. 1 kg/m²
Tenacitex curtains look and behave like normal curtains and are thelightest, and easiest to handle, load restraint curtain on the market.
Tenacitex curtains can be retro-fitted to any truck or trailer that is builtto industry standards and legal requirements.
Tenacitex curtains do away with the need for gates; saving cost, time,injuries, weight, fuel and emissions.
Tenacitex curtains have an engineer's Certificate of Load RestraintCompliance that is available on our website.
Tenacitex curtains conform to the Load Restraint Guide for 1400 kgper pallet space for side loads.
NO GATES OR LOAD-BINDERS NEEDED!
LOAD RESTRAINT CURTAINSXTENACITE
LOAD RESTRAINT CURTAINSpage 5
weight = approx. 1 kg/m²
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XTENACITE LOOSE SLEEVE
Tenacitex curtains look and behave like normal curtains and are thelightest, and easiest to handle, load restraint curtain on the market.
Tenacitex curtains can be retro-fitted to any truck or trailer that is builtto industry standards and legal requirements.
Tenacitex curtains do away with the need for gates; saving cost, time,injuries, weight, fuel and emissions.
Tenacitex curtains have an engineer's Certificate of Load RestraintCompliance that is available on our website.
Tenacitex curtains conform to the Load Restraint Guide for 1400 kgper pallet space for side loads.
NO GATES OR LOAD-BINDERS NEEDED!
XENACITET
Introducing the new Tx Slider certified load restraint system. Withno buckles, curtain poles, ratchet tensioners, side poles, gates orload-binders, the Tx Slider is easy to open quickly. It's perfect fora multiple drop schedule, and it has a certificate of load restraintcompliance for 1000kg per pallet.
Inside the curtain is smooth and soft. When the curtains are beingopened and closed they can't scuff or catch the load. TX Slidervehicles are ideal for your corporate brand strategy, with free,un-obstructed surface to promote your brand.
Polyweld in partnership with the Japanese filament producer Teijin have
Tenacitex is made from a yarn called Technora, which is 8 times strongerthan steel and does not stretch.
10mm, even after 10 years. The Technora yarns are laid straight and
straight when the load is applied. This is why Tenacitex doesn't stretch.
Tenacitex is the only webbing that meets 0.5 g-force side load restraint.Load restraint curtains are now available to all existing truck curtainsuppliers at special trade rates. Access the best and lightest loadresrtaint curtains on the market.
With images that really grab attention, you can gain a competitive advantagewhen you put Polyweld VivadSider curtains to work for you and your customers.
A 10 metre length of yarn supporting a 25kg weight will stretch less than
developed a curtain strap that turns your curtain into a load restraint.
inserted in their casing rather than being woven, so they are already
The force is measured with a load cell linked to a digital display,and the pallet is mounted on ball-bearing rollers to eliminatefriction. Once the 10 ton ram takes up the slack, and as the palletis pushed toward the curtain, it suddenly meets an immovableobject. Tenacitex refuses to yeild. Even with a 1400kg force, theram can't budge the pallet.
SAFE! To test the dimensional stability of Tenacitexcurtains under load, Polyweld built this testrig. The test rig uses a 10 ton hydraulic ramthat pushes a standard pallet of goods intothe curtain.
IMPRESSIVE!
EFFICIENT!
STRONG!
Polyweld's VivadSider makes your fleet stand out by branding it withstunning visual images. Take advantage of the most cost efficient advertisingavailable to promote your business, by turning your vehicles into mobilebillboards, or guarantee customer loyalty with dedicated customer artworkon your vehicles.
ENACITETLOAD RESTRAINT CURTAINS
TM
XTT SLIDERSLIDER
Accepted by:
TM
DIGITAL IMAGINGTENACITEX & TX SLIDER CURTAINS
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ADA-SLIDERTRUCK CURTAIN PARTS
TC\ADA-DLdoor latch lockTC\ADA-DLPdoor latch plateTC\ADA-DS-10Mdoor seal (10 m)TC\ADA-END-PROF-4.8Mend profile (4.8 m)TC\ADA-OFS-1out folding spring (1)TC\ADA-OFS-2out folding strip (2)TC\ADA-RO4W-CR-BTMcurtain roller (bottom)TC\ADA-RO4W-CR-TOPcurtain roller (top)TC\ADA-RO4W-DR-BTM-LHdoor roller (bottom LHS)TC\ADA-RO4W-DR-BTM-RHdoor roller (bottom RHS)TC\ADA-RO4W-DR-TOPdoor roller (top)TC\ADA-SB-3Mside bumper (3 m)TC\ADA-T-4track (4 m)
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TD\ MDN 4H4L4 hinge 4 lock (mill finish)TD\ MDN 5H4L5 hinge 4 lock (mill finish)
concealed locks for a sleek finishrebated hinges and low profile doorprovide more cargo area
hi-tech seals
strong and light aluminium frames
TD\ MDN 4H4L PTD\ MDN 5H4L P5 hinge 4 lock (polished)
4 hinge 4 lock (polished)
Paint and decals are easily applied to100% of the flat metal surface.
Snap change banners are quickly andeasily fitted or changed in minutes.
NEW STRONGER DESIGNTESTED TO 175,000 CYCLES
ENHANCED ADVERTISING SPACE WITH FULLMEDIA COVERAGE
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HOOKS
TC\TH-P-TXplastic coated Tenacitex tie rail hook
74 67
47
81
weight = 310 g SCALE 1:2
Ø40
high tensile HDLC steel.
50
82
22
69
53
TC\THtie rail hook
SCALE 1:2
Fabricated from 8 mm wire
weight = 100 g
Ø34
TC\TH-Pplastic coated tie rail hook
81
61 34
18
TC\CH-Pplastic coated coaming hookTC\CHcoaming hook
Fabricated from 10 mm wire.Suitable for coaming railsand wheel arches.
zinc pacifated finish
black plastic coating
75
36
39
TC\RH18
Ø18
18 mm diameter rave hook
SCALE 1:2weight = 130 g
SCALE 1:2weight = 200 g
XTENACITESuitable for certifiedTenacitex curtains
67
29
XTENACITESuitable for certifiedTenacitex curtains
TC\RH18-P18 mm diameter plastic coated rave hook
zinc pacifated finish
black plastic coating
Fabricated from 10 mm wire.Suitable for coaming railsand wheel arches.
zinc pacifated finish black plastic coating
HOOKS
TC\FH1616 mm flat hook
TC\FH3636 mm flat hook
TC\FH3333 mm flat hook
43
SCALE 1:2
66
50
43
21
55
36
weight = 150 g
SCALE 1:2weight = 150 g
SCALE 1:2weight = 150 g
4 mm stainless steel
4 mm FLAT HOOKS
4 mm stainless steel
4 mm stainless steel
SCALE 1:2weight = 160 g
4 mm stainless steel
TC\FH5252 mm flat hook
43
SCALE 1:2weight = 160 g
4 mm stainless steel
TC\FH4646 mm flat hook
TC\FH16x1716 mm narrow flat hook
4 mm stainless steel
66
50
66
17
25
16
Ø16
52
66
50
74
25
66
50
43
55
24
33
16
66
50
56
20
52
43
66
50
56
22
46
SCALE 1:2weight = 125 g
XTENACITESuitable for certifiedTenacitex curtains
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HOOKS5 mm FLAT HOOKS
TC\FH36-TX36 mm Tenacitex flat hook
TC\FH33-TX33 mm Tenacitex flat hook TC\FH46-TX46 mm Tenacitex flat hook
TC\FH16x19-TX16 mm narrow Tenacitex flat hook
XTENACITESuitable for certifiedTenacitex curtains
XTENACITESuitable for certifiedTenacitex curtains
XTENACITESuitable for certifiedTenacitex curtains
XTENACITESuitable for certifiedTenacitex curtains
If you provide a drawing of your coaming,
55
55
19
33 55
55 36
16
555546
52
72
SCALE 1:2weight = 190 g
SCALE 1:2weight = 190 g
SCALE 1:2weight = 200 g
SCALE 1:2weight = 150 g
5 mm stainless steel
5 mm stainless steel 5 mm stainless steel
5 mm stainless steel
21
hooks that are part of a certified Tenacitex
Tenacitex flat hooks, or custom fabricate
curtain fit correctly.
Coaming rails vary, and it is important that
Polyweld can recommend either stock
hooks to fit.
MADE TO MEASURE
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BUCKLES
SCALE 1:2
TC\BUAbuckle A
SCALE 1:2
Fabricated from 2mm stainless steel.This buckle has an overcentre action so the buckle springs closed.
26
SCALE 1:2
Fabricated from 2mm stainless steel.By contrast with Buckle A, this bucklehas an undercentre action - the bucklesprings open when the latch is released.
28
TC\BUFbuckle F
SCALE 1:2
29
Fabricated from 2mm stainless steel.This Tautliner style buckle is easyto open and easy to close.
TC\BUF+BHbuckle-hook
weight = 250 g weight = 320 g
weight = 300 g weight = 440 g
TC\BUBbuckle B
Ø28
50
51
173
160
52
145
52
XTENACITESuitable for certifiedTenacitex curtains
buckle A with attached bottom strap and:
plastic coated tie rail hook
16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook
tie rail hook TC\BUA+TH+AS
TC\BUA+FH16+ASTC\BUA+FH33+ASTC\BUA+FH36+AS
TC\BUA+TH-P+AS
TC\BUA+FH46+AS
BUCKLE A & BBUCKLE ASSEMBLIES
long tie rail hook TC\BUA+LTH+AS
52 mm flat hook TC\BUA+FH52+AS
18 mm diameter plastic coated rave hook18 mm diameter rave hook
TC\BUA+RH18-P+ASTC\BUA+RH18+AS
coaming hookplastic coated coaming hook
TC\BUA+CH+ASTC\BUA+CH-P+AS
26 mm diameter rave hook TC\BUA+RH26+AS16 mm narrow flat hook TC\BUA+FH16x17+AS
buckle A with unattached bottom strap and:
plastic coated tie rail hook
16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook
tie rail hook TC\BUA+TH+US
TC\BUA+FH16+USTC\BUA+FH33+USTC\BUA+FH36+US
TC\BUA+TH-P+US
TC\BUA+FH46+US
long tie rail hook TC\BUA+LTH+US
52 mm flat hook TC\BUA+FH52+US
18 mm diameter plastic coated rave hook18 mm diameter rave hook
TC\BUA+RH18-P+USTC\BUA+RH18+US
coaming hookplastic coated coaming hook
TC\BUA+CH+USTC\BUA+CH-P+US
26 mm diameter rave hook TC\BUA+RH26+US16 mm narrow flat hook TC\BUA+FH16x17+US
buckle B with ordinary attached bottom strap and:
plastic coated tie rail hook
18 mm diameter plastic coated rave hook18 mm diameter rave hook
16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook
tie rail hook TC\BUB+TH+AS
TC\BUB+RH18-P+ASTC\BUB+RH18+AS
TC\BUB+FH16+ASTC\BUB+FH33+ASTC\BUB+FH36+AS
TC\BUB+TH-P+AS
TC\BUB+FH46+AS
coaming hookplastic coated coaming hook
TC\BUB+CH+ASTC\BUB+CH-P+AS
long tie rail hook TC\BUB+LTH+AS
52 mm flat hook TC\BUB+FH52+AS
26 mm diameter rave hook TC\BUB+RH26+AS16 mm narrow flat hook TC\BUB+FH16x17+AS
buckle B with unattached bottom strap and:
plastic coated tie rail hook
16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook
tie rail hook TC\BUB+TH+US
TC\BUB+FH16+USTC\BUB+FH33+USTC\BUB+FH36+US
TC\BUB+TH-P+US
TC\BUB+FH46+US
long tie rail hook TC\BUB+LTH+US
52 mm flat hook TC\BUB+FH52+US
18 mm diameter plastic coated rave hook18 mm diameter rave hook
TC\BUB+RH18-P+USTC\BUB+RH18+US
coaming hookplastic coated coaming hook
TC\BUB+CH+USTC\BUB+CH-P+US
26 mm diameter rave hook TC\BUB+RH26+US16 mm narrow flat hook TC\BUB+FH16x17+US
weight = 390 - 450 g
SCALE 1:5weight = 460 - 520 g
SCALE 1:5
attached
unattached
attached
unattached
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BUCKLE ASSEMBLIESBUCKLE B & F
buckle B with Tenacitex unattached bottom strap and:plastic coated Tenacitex tie rail hook
18 mm diameter plastic coated rave hook18 mm diameter rave hook
TC\BUB+RH18-P+USTC\BUB+RH18+US
TC\BUB+TH-P-TX+UScoaming hookplastic coated coaming hook
TC\BUB+CH+USTC\BUB+CH-P+US
33 mm Tenacitex flat hook36 mm Tenacitex flat hook46 mm Tenacitex flat hook
TC\BUB+FH33-TX+USTC\BUB+FH36-TX+USTC\BUB+FH46-TX+US
16 mm narrow Tenacitex flat hook TC\BUB+FH16x19-TX+US
buckle F with attached bottom strap and:
plastic coated tie rail hook
16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook
tie rail hook TC\BUF+TH+AS
TC\BUF+FH16+ASTC\BUF+FH33+ASTC\BUF+FH36+AS
TC\BUF+TH-P+AS
TC\BUF+FH46+AS
long tie rail hook TC\BUF+LTH+AS
52 mm flat hook TC\BUF+FH52+AS
18 mm diameter plastic coated rave hook18 mm diameter rave hook
TC\BUF+RH18-P+ASTC\BUF+RH18+AS
coaming hookplastic coated coaming hook
TC\BUF+CH+ASTC\BUF+CH-P+AS
26 mm diameter rave hook TC\BUF+RH26+AS16 mm narrow flat hook TC\BUF+FH16x17+AS
buckle F with unattached bottom strap and:
plastic coated tie rail hook
16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook
tie rail hook TC\BUF+TH+US
TC\BUF+FH16+USTC\BUF+FH33+USTC\BUF+FH36+US
TC\BUF+TH-P+US
TC\BUF+FH46+US
long tie rail hook TC\BUF+LTH+US
52 mm flat hook TC\BUF+FH52+US
18 mm diameter plastic coated rave hook18 mm diameter rave hook
TC\BUF+RH18-P+USTC\BUF+RH18+US
coaming hookplastic coated coaming hook
TC\BUF+CH+USTC\BUF+CH-P+US
26 mm diameter rave hook TC\BUF+RH26+US16 mm narrow flat hook TC\BUF+FH16x17+US
weight = 440 - 500 g
attached
unattached
SCALE 1:5weight = 460 - 520 g
XTENACITESuitable for certifiedTenacitex curtains
SCALE 1:5
attached
unattached
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HOOK & STRAP ASSEMBLIESTOP STRAPS
900
44
SCALE 1:2weight = 140 g
ordinary strap with:
plastic coated tie rail hook
18 mm diameter plastic coated rave hook18 mm diameter rave hook
16 mm flat hook33 mm flat hook36 mm flat hook46 mm flat hook
tie rail hook
coaming hookplastic coated coaming hook
long tie rail hook
52 mm flat hook
34 mm diameter plastic coated rave hook26 mm diameter rave hook
TC\TH+STC\TH-P+S
TC\CH+STC\LTH+S
TC\CH-P+S
TC\FH16+STC\FH33+STC\FH36+STC\FH46+STC\FH52+S
TC\RH18+STC\RH18-P+STC\RH26+STC\RH34-P+S
Tenacitex strap with:
TC\RH18-P+STTC\RH18+ST
TC\TH-P-TX+STTC\CH+STTC\CH-P+ST
plastic coated Tenacitex tie rail hook
18 mm diameter plastic coated rave hook18 mm diameter rave hook
coaming hookplastic coated coaming hook
33 mm Tenacitex flat hook36 mm Tenacitex flat hook46 mm Tenacitex flat hook
16 mm narrow Tenacitex flat hook
TC\FH46-TX+STTC\FH36-TX+STTC\FH33-TX+STTC\FH16x19-TX+ST
for strap length up to 3m TC\TSP3+DRTC\TSP4+DRfor strap length up to 4m
top strap with sewn D-ring:
X
when ordering.
Loop for bolting to buckle.(Top strap can also be sewn to buckle if required.)
top strap without D-ring:
Loop for bolting to buckle.(Top strap can also be sewn to buckle if required.)
Specify length (X)
weight = 150 - 200 g
weight = 200 - 250 g
3 m to 4 m strap length
2550 mm strap length2950 mm strap length
TC\TSP3
TC\TOPSTRAP48-2550TC\TOPSTRAP48-2950
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greater than 4 m strap length TC\TSP4
TC\DRuniversal D-ring
17.5 71.5
65
Which rollers fit which track?roller type A
Polyweld non-structural tracks
McKechnie (Victoria)Slide-A-Way (old)
Covertex
roller type B
Maxi-Trans
Freighter
roller type C
Structureflex
McKechnie (NSW)
Southern Cross
BarkerLusty
roller type D Krueger
Polyweld structural tracks
Slide-A-Way (new)
Maxi-Cube
ROLLERS
weight = 50 g
Vawdrey
37
16
34
TC\ROBB-Aball bearing roller A
TC\ROBB-Bball bearing roller B
TC\ROBB-Cball bearing roller C
TC\ROBB-Dball bearing roller D
weight = 40 g
weight = 40 g
weight = 50 g
weight = 50 g
27.5
7
3532
30
10
37.5
TC\ROBB-B30ball bearing roller B3023.5 (B)
8 (B), 11 (B28)
roller type B30 some South Australian tracks
28 (B28)
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ROLLERS
TC\RO4W4P-B4 wheel 4 mm plate roller B
TC\RO4W4P-C4 wheel 4 mm plate roller C
TC\RO4W4P-D4 wheel 4 mm plate roller D
42
Ø9
53
32
SCALE 1:2
SCALE 1:2 weight = 180 g
weight = 180 g
® registered design
® registered design
4
SCALE 1:2 weight = 200 g® registered design
SCALE 1:2 weight = 200 g® registered design
42
Ø9
53
42
Ø9
53
37.5
34.5
4
4
28.8
37.5
Features ball bearing
pacifated steel plate.rollers and 4 mm thick
TC\RO4W4P-A4 wheel 4 mm plate roller A
42
Ø9
53
4
27
36.4
Features ball bearing
pacifated steel plate.Not suitable for certified
rollers and 4 mm thick
Tenacitex load retraintcurtains.
TC\RO4W4P-B304 wheel 4 mm plate roller B30
30 (B30)24 (B)
XTENACITESuitable for certifiedTenacitex curtains
XTENACITESuitable for certifiedTenacitex curtainsXTENACITE
Suitable for certifiedTenacitex curtains
Features ball bearing
pacifated steel plate.rollers and 4 mm thick
Features ball bearing
pacifated steel plate.rollers and 4 mm thick
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ROLLERS
32
79
4023.5
32
TC\RO4WPL-Bfour wheel plate roller B
SCALE 1:2weight = 200 g
TC\ROPLBB-Cplate ball bearing roller C
SCALE 1:2weight = 180 g
3852
.5
30
37.5
TC\ROPLNY-Aplate nylon roller A TC\ROPLBB-Aplate ball bearing roller A
SCALE 1:2weight = 200 g SCALE 1:2weight = 150 g
3852
.529
35
3852
.5
27.5
35
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TC\DFAND-ring fixing assembly for non-insulated curtains
¼" LOCK NUT2 WASHERS¼" x ¾" BOLT
TC\DFAID-ring fixing assembly for insulated curtains
¼" LOCK NUT2 WASHERS¼" x 1" BOLT
TC\BFbuckle fixing nut & bolt
M6 x 65 BOLTM6 LOCK NUT
TC\BF-TXTenacitex buckle fixing assembly
XTENACITESuitable for certifiedTenacitex curtains
STUD PLATE2 WASHERS2 M6 ACCORN NUTS
53
25
28
TB\RSRP-FLroof lifter
SCALE 1:6weight = 550 g
65x35 RHS
650
130
60
FIXING BOLTSROOF LIFTER
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SLIDING COLUMN PARTS
TB\RSRST1roof support roller to fit ST1 track
TB\RSRST2roof support roller to fit ST2 track
SCALE 1:3
84
TB\SGRST1
150
65
206
weight = 2.2 KgSCALE 1:4
Suits Polyweld structural track (type 1)
Suits standard65 x 36 RHS
weight = 400 gSCALE 1:3
Fits Polyweld structural track (type 1)70
sliding gate roller to fit ST2 track
TB\SGRMFsliding gate roller to fit Maxi-Trans track
sliding gate roller to fit ST1 track
TB\SGRST2
Fits Polyweld structuraltrack (type 2)
Ø9
63 80
36
101
45
Ø9
Ø9
35
8945
39
3338
119
Fits Maxi-Trans and Freighter tracks
spherical nut and cup
zinc pacifated finish zinc pacifated finish
zinc pacifated finish
zinc pacifated finish
TB\WRWhiting roller
SCALE 1:2 weight = 160 g
88
46 10
13
Fits Polyweld structural (type 1), Maxi-Transand Freighter tracks
® registered design ® registered design
SCALE 1:3 weight = 300 g® registered design
weight = 250 g SCALE 1:3® registered design
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LEVEROUT GATE SYSTEM
TB\PLOCPgate corners (pair)
TB\PLOGSP
TB\PLOC+Sgate chain with Nyloc shackles and hose (per m)
retractable gate spade (pair)TB\PLOL20mm black steel lever bar x 400 mm
170
SCALE 1:3
SCALE 1:350
25
130
25
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TX SLIDER PARTS
TC\TXSL-DR-TOPTX Slider end extrusion top roller
TC\TXSL-DR-BTM-RHTX Slider end extrusion bottom roller (right)TC\TXSL-DR-BTM-LHTX Slider end extrusion bottom roller (left)
TC\TXSL-CRTX Slider bottom curtain roller TB\TXSL-T-4.5TX Slider bottom track (4.5 m)TB\TXSL-T-9.2TX Slider bottom track (9.2 m)
SCALE 1:3
SCALE 1:3
SCALE 1:3 SCALE 1:2
188
128
29
38
Suits Polyweld bolt on track
® registered design
® registered design
® registered design ® registered design
170
170257
8028
6028
155
846476
33
Ø8
Ø8
Ø6
Ø6
Ø8
SCALE 1:3 ® registered design
TC\END-EXT-5.2end extrusion (5.2 m)end extrusion pelmet (3 m) TC\END-EXT-DS
207
19
37
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HANDLE KITSBUCKLE SHROUDS
TC\BSbuckle shroud TC\BSKbuckle shroud kit
SCALE 1:3
57 20
87
2 CAPS1 BUCKLE STRAP
2 BOLTS (M6x20 mm)2 BOLTS (M6x25 mm)2 M6 NYLOC NUTS
1 BUCKLE SHROUDKIT INCLUDES:
weight = 20 g
TC\POLE HANDLE KITpole handle kit
SHORT RIVETS
POLE HANDLE(SCALE 1:5)
LONG RIVETS
4 WASHERS
200
25
SCALE 1:3
TC\GHKgrab handle kit
2 FIXING PLATES1 HANDLE STRAPKIT INCLUDES:
2 BOLTS (M6x20 mm)2 BOLTS (M6x25 mm)2 M6 NYLOC NUTS
2 STOP BOLT ASSEMBLIESKIT INCLUDES:
40 SHORT RIVETS6 LONG RIVETS
0.6 m HANDLE STRAP
STOP BOLT(SCALE 1:2)
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TC\EYRrectangular eyelet
EYELETS
TC\EYOoval eyelet
SCALE 1:2 SCALE 1:2
83
65
50
2947 14 63 42 24
43
62
82
TC\EYO1single oval eyelet repair patch
TC\EYO33 oval eyelet repair patch TC\EYR33 rectangular eyelet repair patch
Eyelet repair patches are available in
See the samples at the back of this
TC\EYR1single rectangular eyelet repair patch
the full range of truck curtain fabrics.
catalogue.
Eyelet repair patches are available in
See the samples at the back of thisthe full range of truck curtain fabrics.
catalogue.
Eyelet repair patches are available in
See the samples at the back of thisthe full range of truck curtain fabrics.
catalogue.
Eyelet repair patches are available in
See the samples at the back of thisthe full range of truck curtain fabrics.
catalogue.
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SIGN POCKETS
TC\SPCOsign pocket (clip on)
CLEAR PVC & POLYMAR 905 BLACK
SUPPLIED WITH 8
MALE PRESS STUDS
SCALE 1:8
400
400
TC\SPWOsign pocket (weld on)
400
400
CLEAR PVC & POLYMAR 905 BLACK
SCALE 1:8
TC\EPIHemergency procedure information holder
Emergency procedure information holders are available in
back of this catalogue.the full range of truck curtain fabrics. See the samples at
(supplied as a pair)
(supplied as a pair)(supplied as a pair)
SCALE 1:8
675
875
TENSIONERS
90
70
299
5025
40
101
TB\GT-P
TB\GT-LTB\GT-R" " " " " (RHS)
G tensioner without hand wheel (pair)
The tensioner can be locked inthe open position, leaving bothhands free to release the pole.
Polyweld registered design ®
SCALE 1:4
50
" " " " " (LHS)
44
weight = 2.35 kg each
Suitable for curtain sided containers with limited column space.
90
70
299
50
25
40
SCALE 1:4
50
44
weight = 2.35 kg each
Suitable for small columns. Typically used as a rear tensioner.
113
TB\GTH-P
TB\GTH-LTB\GTH-R
G tensioner with hand wheel (pair)" " " " " (RHS)" " " " " (LHS)
TENSIONERS
SCALE 1:4
125
70
321
62
3050
102
44
25
112 92
1040
1450
M8 holes compatible with T3or Structureflex tensioner
M8 holesfor smaller columns
weight = 2.65 kg each
TB\HTH-P
TB\HTH-LTB\HTH-R
H tensioner with hand wheel (pair)
SCALE 1:4
125
70
321
62
3050
113
44
25
" " " " " (RHS)" " " " " (LHS)
weight = 2.65 kg each
TB\JT-P
TB\JT-LTB\JT-R" " " " " (RHS)
J tensioner without hand wheel (pair)
" " " " " (LHS)
Suitable for semi trailers at the front.
Suitable for rigid truck bodies.
Can be used as a replacement for T3, modified E and F type tensioners.
Features an offset handle to save your knuckles whereit is tight up against the coaming rail.
112 92
1040
1450
M8 holes compatible with T3or Structureflex tensioner
M8 holesfor smaller columns
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TENSIONERS
TB\T3T-P
TB\T3T-LTB\T3T-R " " (RHS)
T3 tensioner (pair)
" " (LHS)
133
3064
7286
SCALE 1:4
weight = 1.55 kg each
336
7819.2
SCALE 1:2
76.550
14
SCALE 1:3
H & J tensioner mounting plate A TB\HJMP-A
H & J tensioner mounting plate B TB\HJMP-B
Ø8
12892
40 76.5
10
112
SCALE 1:3
H & J tensioner mounting plate S TB\HJMP-S
SCALE 1:3
112140
5090
14
Ø8
Ø8
Suits 6" columns.6 mm mild steel
J tensioners.Suits H, and
Suits 5" columns.6 mm mild steel
6 mm mild steelSuits 4" columns.Suits H, J, T3and Structurflex
J tensioners.Suits H, and
tensioners.
128
TB\WSP-Bwrapper spigot plate - bottom
TB\WSP-Twrapper spigot plate - top
6 mm mild steel
SCALE 1:2
78267.5
8 mm mild steel
ADAPTOR PLATESpage 28
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13139
103.5
143.4
111
STRUCTURAL TRACKS
TB\ST2-6.8TB\ST2-7.8TB\ST2-9.2TB\ST2-13.7TB\ST2-14.6
TB\ST1-6.8structural track (type 1) 6.8 m " " " " 7.8 m
" " " " 13.7 m " " " " 14.6 m
TB\ST1-7.8TB\ST1-9.2TB\ST1-13.7TB\ST1-14.6
SCALE 1:2
4
4
Ixx: 2 798 359 mm
Iyy: 3 619 765 mm
ALUMINIUM ALLOY 6351 (T6)
5.782 kg/m
SCALE 1:2
ALUMINIUM ALLOY 6351 (T6)
5.195 kg/m
Ixx: 3 515 210 mm 4
Iyy: 1 199 840 mm 4
39
" " " " 9.2 m
structural track (type 2) 6.8 m " " " " 7.8 m
" " " " 13.7 m " " " " 14.6 m
" " " " 9.2 m
34.5
35 31.9
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bolt on track 6.8 m " " " 7.8 m
roof bow to suit structural track (type 1) TB\ALRB-2372
ALUMINIUM ALLOY 6351 (T6)
Ixx: 53 467 mm
WEIGHT: 0.867 kg/m
Iyy: 267 627 mm
4
4
SCALE 1:2
roof bow to suit structural track (type 2) TB\ALRB-2282
SCALE 1:2
100
32
60
STRUCTURAL TRACK
STRUCTURAL TRACK
ROOF BOWS, CURTAIN POLENON-STRUCTURAL TRACK,
(TYPE 1)
(TYPE 2)
TB\PO33 m curtain pole
TB\BOT1-6.8TB\BOT1-7.8TB\BOT1-9.2TB\BOT1-13.7TB\BOT1-14.6
" " " 9.2 m " " " 13.7 m " " " 14.6 m
77.4
33.4
41.1
ALUMINIUM ALLOY 6351 (T6)
WEIGHT: 2.225 kg/m31.4
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PELMET
weight = 1.28 kg/m
116Fits Polyweld structural
Also fits superceded Polyweldnon-structural track (type 3)with a keyhole shaped pelmetslot, and Covertex and
Polyweld pelmet D (black) TB\PED-BPolyweld pelmet D (white) TB\PED-W
tracks (types 1 & 2) and Polyweld bolt on track.
McKechnie tracks
plastic pole lug kit (100 mm) TB\LUG-P100-KIT
PLASTIC POLE LUG KITS
plastic pole lug kit (125 mm) TB\LUG-P125-KIT
plastic pole lug kit (150 mm) TB\LUG-P150-KIT
2 M8x70 BOLTSKIT INCLUDES:
2 M8 NYLOC NUTS1 PLASTIC POLE LUG2 PLASTIC SPACERS
2 M8x60 BOLTSKIT INCLUDES:
2 M8 NYLOC NUTS1 PLASTIC POLE LUG1 PLASTIC SPACER
2 M8x35 BOLTSKIT INCLUDES:
2 M8 NYLOC NUTS1 PLASTIC POLE LUG
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WEBBINGS
TC\STRAP44-50M
TC\WW-50Mweldable webbing (50 m roll)
TC\HSB-50Mhandle strapping - black (50 m roll)TC\HSW-50M " " - white (50 m roll)
4425
2546
48
STRAPS44 mm polyester webbing (50 m roll)
TC\STRAP48-50M48 mm polyester webbing (50 m roll)
Available in grey or black.Specify when ordering.
Available in grey or black.Specify when ordering.
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TRUCK CURTAIN FABRICS
MEHLER POLYMAR 8556
TECHNICAL SPECIFICATIONSweight (per layer) 280 g/m²typical R values for insulated curtains:
CURTAIN INSULATION
1 layer of insulation2 layer of insulation3 layer of insulation
0.147 m²K/W0.308 m²K/W0.461 m²K/W
flexichill (1 layer) superchill (2 layer) ultrachill (3 layer)
tensile resistance
-30°C/+70°Ctemperature resistance
total weight
flame retardancy DIN 75200 <100 mm/minadhesion 100 N/5cm
500/500 Ntear strengthBS 3424/7bDIN 53363
800/1000 N
DIN 53354 4300/4000 N/5cm890 g/m²
TECHNICAL SPECIFICATIONS
Better thermal performance means lower achievable temperatures. Polyweld'sinsulation material consists of a layer of air cells laminated to a layer of aluminiumfoil. These two elements give the material both insulating and reflective properties.
Polyweld's material does not absorb water. Some types of open cell foam insulationabsorb water whichs increases their weight and decreases their insulation efficiency.
Polyweld's customers have been astounded by the temperatures they can achievewith Polyweld's Ultrachill insulated curtains. Better thermal performance meanslower achievable temperatures. It has been calculated that heat transfer can bereduced by up to 40% by choosing Superchill, and by up to 50% by choosing
ACHIEVABLE TEMPERATURE
More effective insulation means better fuel efficiency. Save up to 55% on refrigerationcosts with our single layer Superchill curtain and up to 65% with our double layerUltrachill curtain. Fuel savings will depend on your specific application.
FUEL SAVINGS
Independently tested by CSIRO using ASTM 518/AS2464.5-1985Ultrachill.*
With a history dating back over 170 years in the textile industry, andlocations throughout the world, Mehler is an internationally recognisedand respect supplier of high quality PVC coated polyester fabrics.
Polyweld boasts over twenty year's experience with Mehler fabrics, andhas manufactured in excess of one twenty thousand sets of truckcurtains using Mehler truck curtain fabric.
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