Original Spare Parts - AVN · Original Spare Parts: Original Spare Parts from TRUMPF – keep your...

Original Spare Parts

TruServices

Quality in every detail

Machine Tools / Power Tools

Laser Technology / Electronics

TRUMPF Werkzeugmaschinen GmbH + Co. KG

Johann-Maus-Strasse 2

71254 Ditzingen, Germany

Phone: +49 7156 303-0

Fax: +49 7156 303-30309

E-mail: [email protected]

Homepage: www.trumpf.com

All the information you need to order your Original Spare Part.

Have you thought of everything?

Name

Part number

Machine number

Quantity

Desired delivery date

!Important ordering informationPlease ask your TRUMPF company or representative about prices. Alternatively, order directly at www.mytrumpf.com, according to availability in your local TRUMPF company.

Request and order forms with the information required for processing are

available starting on page 70.

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Preface

TRUMPF logistics

Original Spare Parts

Product benefits

General information

Application tips

Requesting and ordering

Accessories

Page 4

Page 62

Page 56

Page 70

Cleaning agents

Tools

Fluids

Perfect lens cleaning

Cleaning and changing the cooling water

Quick cleaning of protective glass

Request and order forms

General information

Content

TruLaser

TruMatic

TruLaser Tube

TruPunch

Original Spare Parts for your machine

Page 20

Page 44

Page 54

Page 48

Original Spare Parts for multiple machine series

Page 55

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At the right place, at the right time.

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Quality is our primary concern. That is why we offer Original

Spare Parts that are perfectly attuned to your TRUMPF machine.

This helps to protect your investment and your machine remains

an original TRUMPF for its entire life.

With your help, we are constantly developing further. You are

our motor, driving us forward every day to make ourselves even

better. Please help us: we are always glad to receive your feed-

back, suggestions and wishes about this catalog. Write us at

[email protected].

We hope that you enjoy the spare part catalog from TRUMPF.

Kind regards,

Tobias Kühnle Sven Müller

Tobias Kühnle Sven Müller

Head of Sales, Spare Parts Head of Logistics, Spare Parts

Dear Readers,

When we were designing this spare part catalog, we asked

ourselves: How can the readers find the right Original Spare Part

for their TRUMPF machine quickly and easily.

The result was a clearly structured catalog: as well as displaying

the most important consumables and selected spare parts, it

also gives a comprehensive insight into the world of spare parts

from TRUMPF. Learn about the benefits of our Original Spare Parts

and which details can make the difference. You can also read

more about how TRUMPF’s global spare parts logistics ensure

that 400,000 deliveries every year arrive at the right place and

at the right time. Finally, you can take advantage of selected

application tips and tricks, which are explained step by step

with many images.

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Original Spare Parts:

Original Spare Parts from TRUMPF – keep your machine an original.

Spare parts from TRUMPF are the best choice for your investment. Perfectly attuned to your TRUMPF machine right from the start,

Original Spare Parts ensure maximum performance and productivity for the long term.

1 Expertise: Knowing what is important.

Our expertise gives you a competitive edge. For decades, we

have made it our business every day to know and understand

your needs. Regular communication, combined with the exper-

tise of TRUMPF engineers and the knowledge of technological

trends are some of the most important drivers when it comes to

developing spare parts. Always with the aim of providing Original

Spare Parts that give you a real added value.

2 Availability: At the right place, at the right time.

When a machine shuts down, every minute counts. With

TRUMPF, you get the right spare part delivered to you quickly

whenever and wherever you need it. Order your spare part

from our comprehensive parts portfolio simply and convenient-

ly, either online, on the phone, via fax or e-mail. In Europe and

the USA, our 24/7 service can even deliver around the clock.

Quality in every detail.

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4 Service: Expertise at hand.

Our experts are always happy to advise and support you. Our

sales representatives are here to give you expert and reliable

advice for questions related to identifying and ordering spare

parts. If you need help at your location, our experienced tech-

nical customer service can help and support you when replacing

spare parts. If you are looking for extra tips for your machine,

you have come to the right place with TRUMPF.

3 Quality: Details that make the difference.

When it comes to quality, nothing should be left to chance.

Right from the development stage, Original Spare Parts and

machines from TRUMPF are attuned to each other to the tiniest

detail. This means we guarantee not only top process reliability,

but also offer “plug & play” spare parts that can be used right

away, without the need for complex installation work. TRUMPF

guarantees the highest quality standards to keep it this way.

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Global network.

Whether you produce in Europe, America or Asia, our spare

part logistics make sure your machines are available when you

need them. Our global logistics network of over 120 TRUMPF

logistics specialists make it their job every day to ensure quick

and reliable delivery of your Original Spare Parts. Alone in our

central logistics hub in Germany, we have over 31,000 different

spare parts ready for you and make sure that over 240,000

deliveries are quickly delivered to you every year.

Often, the availability of your machine can come down to a single tiny part. Our sales and logistics experts around the world make

sure that you get the spare parts you need as quickly as possible, because when a machine shuts down, time is precious.

Reliable logistics specialists.

Machinery downtimes cost time and money. That is why our

staff give their all to supply you quickly and reliably. The major-

ity of orders received by our logistics centers are delivered the

next day. Our logistics experts ensure that your desired delivery

date is met.

Long-term security.

Even when a TRUMPF machine has been out of production for

years, you can still get the right spare parts from our logistics

centers. This guarantees that you can go on producing reliably

in the long term, and you also profit from an excellent resale

value.

Our logistics.

Your benefit:

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Facts & data about the Logistics Center in Ditzingen.

n Delivers over 52,000 items per month.

n Over 240,000 deliveries per year.

n More than 85% of all parts ordered are

dispatched on the same day.

n Over 12,500 customers in over 87 countries.

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Excellent results.

Original Lenses and Protective Glasses:

Premium products.

A premium lens that meets TRUMPF standards is an essential

part of making sure you get excellent cutting results from your

laser machine. We carefully select materials and strenuously

check quality to ensure that Original Lenses focus the laser beam

perfectly. This means you get a single, precisely attuned unit,

from the machine and sensors all the way to the Original Lens.

This also includes perfect focal positioning and excellent cutting

results.

Process reliability is vital.

Thanks to the intelligent lens with RFID chip and the LensLine

sensors with condition checking, Original Spare Parts offer

you even greater security. This major innovation means that the

correct installation and focal length of the lens is always

guaranteed. The cutting head is protected and your processes

are even more secure.

Ideas that add up.

We continuously keep developing our products for your benefit.

Did you know that the combination of LensLine and Original

Lens with RFID chip improves cleaning cycles? You save over 40%

in non-productive times. This means you can lower your

consumable costs across the entire life cycle of the machine.

Environmentally conscious service.

Not sure what to do with used lenses? No need to worry.

Simply return your used Original Lenses to us and we will

dispose of them for you – for free.

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Perfect protection.

In solid-state laser machines, the lens is guarded against

contami nations by a protective glass. This acts as a pressure

window for the cutting gas that is used and keeps spatter,

smoke and steam away from the lens. Not every protective

glass can withstand this pressure.

Clever coating.

Original Protective Glasses from TRUMPF are produced according

to precise specifications to meet the wavelength of the laser

light and the requirements of the cutting process, as well as the

sensors. A special coating, together with the use of particularly

pure raw materials ensure a low reflectivity and prevent thermal

changes to the glass. With Original Protective Glasses, there is

nothing to stand in the way of a secure cutting process.

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Convincing quality.

Original Nozzles and Nozzle Holders:

Small, but impressive.

The cutting nozzle is a vital part, as it is here where the laser

beam and the cutting gas meet the work piece. Choosing the

right nozzle is therefore essential for the quality of your parts.

Leave nothing to chance. Guarantee the best cut quality with

Original Nozzles from TRUMPF.

Long service life guaranteed.

“Made in Germany and Switzerland” – Original Nozzles are

manufactured according to very strict quality specifications.

Naturally, we only use materials of the highest quality, which

ensures the longest service life possible. The nozzle's precisely

manufactured surface minimizes the adhesion of slag spatter.

Special material alloying perfectly dissipates heat and also

guarantees a long service life for the nozzle.

Making saving easy.

Aside from careful selection of materials, the manufacturing

process needs to be precise, as the geometry of the nozzle

determines the flow profile and therefore the quality of your

cutting result. Original Nozzles guarantee a perfect gas flow

and minimize burr formation. They only consume as much

cutting gas as is required, saving you money.

Good to know.

Thanks to strict production tolerances, Original Nozzles from

TRUMPF are ready to use right away, with no need for complex

re-centering.

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A unit that lasts.

Well-attuned nozzle holders, nozzles and distance sensors ensure

an excellent cutting process and ideal cutting results. In order

to guarantee this at all times, Original Nozzle Holders are also

subject to tough quality standards in production. The ceramic

and thread insert are bonded with the highest precision. Once

bonded, they are inseparable and extremely robust.

Keeping the right distance.

The resistant materials used in the nozzle holder do not just stand

up to extremely high temperatures, but also ensure electrical

insultation in the high-frequency range. This is required to ensure

that the distance sensors always maintain the perfect distance

between the sheet and the nozzle. Combined with the Original

Spare Part, you achieve consistent focal positioning.

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Top performance.

Original Power Tubes and Filter Plates:

Top performance guaranteed.

The Original Power Tube (RF tube) from TRUMPF is a part of

many CO2 laser machines. It is the heart of your laser generator

and ensures maximum laser performance. With our decades

of experience and the attuned electrical parameters of the

Power Tube and the TRUMPF generator, you can be sure of

perfect interaction and top process reliability.

Focus on quality.

Before we send the Power Tube on its way to you, we subject

every single one to a strict quality test in Germany or Great Britain.

These checks include tests for optimum performance parameters,

perfect surface condition and production quality. This guarantees

you a high degree of security and a premium product that will last.

The choice is yours.

We always provide the right product for your needs. Benefit from

our extended warranty. Interested? Your sales representative will

be happy to provide you with more information.

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Consistently high filter performance.

Original Filter Plates tested by TRUMPF work according to the

principle of surface filtration. The dust is filtered directly at the

surface thanks to a substrate made from permeable polyester

fleece and the filter made from a Teflon membrane, meaning

that it cannot penetrate deep. This means that 99.95% of

the particles are filtered, even in the micrometer range, an out-

standing result. Original Filter Plates guarantee consistently

high filter performance for years.

Health conscious.

Laser cutting creates emissions that can be harmful to your

employees, the environment and the components of your

machine. TRUMPF makes no compromises in its Original Filter

Plates and even exceeds the legal requirements. To provide

long-term protection, the cleaning intervals for your Original

Filter Plates are stored in the machine control unit.

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Perfect beam control.

Original Bellows and Mirrors:

Top protection.

The axes of your machine are covered with protective bellows to

guard your sensitive beam guiding optics of your laser against

dust and other particles. Only purified air or nitrogen is permitted

inside the bellows, so that the laser beam is not absorbed or

deflected. Thanks to material quality, Original Bellows from

TRUMPF provide the best protection to the beam path, ensuring

a steady focal positioning on the work piece.

Long service life.

Due to the high speeds of the cutting head and the resulting

pressure changes, the bellows are subjected to extreme me-

chanical stresses. That is why the Original Bellows from TRUMPF

are made from a synthetic material that is highly flexible, very

stable and heat-resistant. Even in a three-shift operation, you can

count on the long service life of your Original Bellows.

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Outstanding parts quality.

The laser beam in your TRUMPF machine is shaped, controlled

and focused by many optical elements. To ensure that you receive

the best part quality at the end of the cutting process, we pour

all our TRUMPF expertise into our high-quality Original Mirrors.

Our development and production engineers work constantly to

improve the Original Mirrors along the entire beam path.

High-precision production.

TRUMPF produces its diamond-cut optics in a high-precision

manufacturing process, using its self-developed tools and facili-

ties. It is very important to us that the water-cooled mirrors are

produced under precisely defined conditions, so that the shape

and dimensions of the Original Mirrors are perfect. Continuous

process testing ensures that you always receive brilliant quality.

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Excellent cooling.

Original Easy-Kits and Filter Cartridges:

Sustainable cleaning.

Perfect cooling is the most important factor in ensuring your

machine’s availability. To extend the service life of your

resonator and optics, change the cooling water once a year to

rid the cooling circuit of impurities and particles. With the

Original Easy-Kit, you can clean your cooling circuit sustainably

and give your components the best protection possible; at the

same time, you can continue production with full machine

availability.

Ready for work right away.

TRUMPF offers the right Original Easy-Kit for each machine type.

This means you get all the required components for the cleaning

process, such as the cleaning biocide and anticorrosive agent,

together in a single handy set. With no need for complicated

metering and storage, it could not be simpler.

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Reliable cooling.

The Original Filter consists of a covered fiber, whose fleece

layers are fused securely to each other in a special process. This

manufacturing process provides you with special benefits.

The outstanding strength allows the Original Filter to withstand

extreme pressure differences without losing fibers.

This means the filter components and water cooling channels

are constantly kept free of loose fibers. The original helps ensure

your machine is optimally cooled for the long term.

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Your TRUMPF machine – an original.

Original Spare Parts from TRUMPF stand for high quality and long service life,

guaranteed availability and top service. We only offer spare parts made using the

highest quality materials and the latest production technology. The best conditions

for your production.

Are you looking for the right lens for your machine? Or maybe you would like

to know which nozzles and nozzle holders can be used with the option BrightLine.

Then simply choose your machine series and get a full overview on a single page.

Quality in every detail.

Original Spare Parts:

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TruLaser

Series 1000 22

Series 1000 fiber 24

Series 2000 / 3000 26

Series 3000 28


Series 5000 32


Series 7000 / 8000 38


TruLaser Tube

Series 3000 / 5000 (T01) 44

Series 5000 (T05) / 7000 46

TruMatic

Series 3000 (K03) / 6000 (K01) 48

Series 3000 (K04) fiber 50

Series 6000 (K05) / 7000 (K02) 52

TruPunch

Series 1000 54

Series 2000 54

Series 3000 54

Series 5000 54


Power Tube 55

Filter plate 55

Easy-Kit 55

Filter cartridge 55

!Important ordering informationPlease ask your supplying TRUMPF company or representative about prices. Alternatively, order directly at www.mytrumpf.com, according to availability in your local TRUMPF company.

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TruLaser Series 1000

Machine typeTruLaser 1030

Cutting optics type Cutting head with inch focal length and nozzle with M8 connection thread

Application tips Page 62

Lens

Nozzle

Advantages of the Original Lensn Top process reliability with lens monitoring sensorn Plug & play thanks to perfectly attuned cutting

parametersn Proven TRUMPF quality guarantees the best

cutting results

Advantages of the Original Nozzlen Outstanding parts quality: made in Germany and

Switzerlandn Excellent cut quality in every processing direction

thanks to direction-independent gas flown Cutting gas consumption minimized due to precise

geometries and strict production tolerances

Not chrome-plated (Package of 5)Name Ø Part no.

Nozzle ECE not chrome-plated

0.8 mm 01245611.0 mm 01245621.2 mm 09668091.4 mm 02374971.7 mm 02375012.0 mm 12532112.3 mm 01269332.7 mm 0942742

High-pressure lensName Focal length Part no.

ZnSe high-pressure lens 7.5" 0097517

Chrome-plated (Package of 5)Name Ø Part no.

Nozzle ECE chrome-plated


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Additional Original Spare Parts that are important for your machine’s productivity can be found on page 55.

Additional items for nozzle holders

Advantages of the Original Nozzle Holdern High-quality basic materials for correct distance

regulation and consistent focal positionn Ideal beam properties on the work piece thanks

to the use of Original Nozzle Holder and Nozzles

StandardName Ø thread Part no.

Nozzle holder M8 0260432

Union nutName Ø thread Part no.

Union nut M50 0256152

Cover capName Part no.

Cover cap 0955826



Power Tube (for TruCoax 2000) Filter plate Easy-Kit Filter cartridge

Nozzle holder

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TruLaser Series 1000 fiber

Machine typeTruLaser 1030 fiber

Cutting optics type Cutting unit


Protective glass

Nozzle

Advantages of the Original Protective Glassn Excellent protection of the beam path against

disturbing contaminationsn Perfect cutting result thanks to special coating

and excellent glass purity

Advantages of the Original Nozzlen Excellent cut quality in every processing direction


geometries and strict production tolerancesn Great cutting results thanks to minimal spray

adhesion on the nozzle surface

Standard (Package of 5)Name Ø Part no.

Nozzle EAA


Protective glassName Ø Part no.

Protective glass D34 34 mm 1614767

Slim (Package of 5)Name Ø Part no.

Nozzle EAB


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regulation and consistent focal positionn Long service life thanks to a precise joining

process of ceramic and thread insert







Nozzle holder



Filter plate Easy-Kit Filter cartridge

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TruLaser Series 2000, 3000

Machine typeTruLaser 2025, 2030, 2525, 3030 Basic Edition,

3030 Classic Edition, 3060TCL 2025, 2030, 2510, 2525, 2530, 3020, 3030, 3040,

3060, 3530



Lens

Nozzle



cutting results









ZnSe high-pressure lens

3.75" 03461045" 00881147.5" 0097517




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Nozzle holder


Cover cap 0955826



Power Tube Filter plate Easy-Kit Filter cartridge

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Machine typeTruLaser 3030 (L20), 3030 Lean Edition, 3040 (L32)

Cutting optics type Cutting head with mm focal length and nozzle with M12 connection thread

Part-relevant options BrightLine, CoolLine


Lens

Nozzle

Advantages of the Original Lensn Time saving potential of over 40% thanks to lens

cleaning only if requiredn RFID condition checking increases process reliability n Improved cleaning cycles reduce parts costs



geometries and strict production tolerancesn High process reliability due to perfect interaction

with nozzle changer


Nozzle EAA


Cut lens with RFID chipName Focal length Part no.

ZnSe lens 130 D40 130 mm 1772319ZnSe lens 250 D40 250 mm 1770805


Nozzle EAB


CoolLineName Ø Part no.

Nozzle EFL

1.4 mm 17740182.0 mm 17740202.3 mm 1774092

BrightLineName Ø Part no.

Nozzle EAN

1.7 mm 16645692.0 mm 16646022.5 mm 1664625

Nozzle EAC 5.3 mm 1633046

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regulation and consistent focal positionn Complete use of the nozzle changer function

with the original

Standard / BrightLineName Ø thread Part no.



Union nut Standard/BrightLine

M48 1339994

Union nut CoolLine M60 1668992



Nozzle holder

CoolLineName Ø thread Part no.





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Machine typeTruLaser 3030 fiber, 3040 fiber



Protective glass

Nozzle







with nozzle changer


Nozzle EAA





Nozzle EAB


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with the original







Nozzle holder




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Lens

Nozzle


parametersn Proven TRUMPF quality guarantees the best cutting

results










3.75" 03461045" 00881147.5" 00975179" 014197210" 0350163




Machine typeTruLaser 5030 Classic EditionTCL 3050, 4050, 6050



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Nozzle holder


Cover cap 0955826




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Machine typeTruLaser 5030 (L16), 5030 (L52), 5040 (L18), 5040 (L53),

5060 (L19), 5060 (L54)


Part-relevant options BrightLine, CoolLine, mirror cutting head


Lens

Nozzle


cleaning only if requiredn RFID condition checking increases process reliabilityn Improved cleaning cycles reduce parts costs




with nozzle changer


Nozzle EAB



Nozzle EAA



Nozzle EFL

1.4 mm 17740182.0 mm 17740202.3 mm 1774092


Nozzle EAK2.5 mm 15795493.0 mm 1579556

Nozzle EAC (for L16, L18, L19)

5.3 mm 1633046

Nozzle EAQ (for L52, L53, L54)

6.0 mm 18090917.5 mm 18094219.5 mm 1886199



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with the original



Mirror cutting headName Ø thread Part no.



Union nut Standard / BrightLine

M48 1339994

Union nut CoolLine (for L16, L18, L19)

M60 1668992

Union nut CoolLine (for L52, L53, L54)

M48 1339994

Union nut mirror cutting head

M60 1474082

Mirror cutting head (two-part nozzle)Name Ø Part no. Name Part no.

Nozzle exterior part AAC 1.0 mm 1791595 Nozzle interior part IAA 1791597Nozzle exterior part AAA 2.0 mm 1791698 Nozzle interior part IAC 1791697Nozzle exterior part AAl 2.3 mm 1791899 Nozzle interior part IAF 1791900Nozzle exterior part AAI 2.7 mm 1791882 Nozzle interior part IAG 1791884Nozzle exterior part AAH 3.0 mm 1791895 Nozzle interior part IAG 1792355Nozzle exterior part AAM 3.3 mm 1791863 Nozzle interior part IAH 1791865Nozzle exterior part AAO 7.5 mm 1792008 Nozzle interior part IAA 1792002Nozzle exterior part AAP 9.2 mm 1792007 Nozzle interior part IAA 1792001


Nozzle holder (for L16, L18, L19)

M28 1707005

Nozzle holder(for L52, L53, L54)

M12 1755673



Nozzle holder

Power Tube (for L16, L18, L19) Filter plate Easy-Kit Filter cartridge

36

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Part-relevant options BrightLine fiber


Protective glass

Nozzle







with nozzle changer


Nozzle EAB



Nozzle EAA





Nozzle EAK 4.0 mm 1835747Nozzle EAQ 7.5 mm 1809421

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with the original





M48 1339994



Nozzle holder


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Lens

Nozzle



cutting results







3.75" 03461045" 00881147.5" 0097517







Machine typeTruLaser 7025, 7040, 8000TC HSL 2503, 4002



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Nozzle holder





Cover cap 0955826




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Lens

Nozzle





Machine typeTruLaser 7040, 8000


Part-relevant options BrightLine, CoolLine



Nozzle EAB



Nozzle EAA



Nozzle EFL

1.4 mm 17740182.0 mm 17740202.3 mm 1774092


Nozzle EAN

1.7 mm 16645692.0 mm 16646022.5 mm 1664625

Nozzle EAC 5.3 mm 1633046




with nozzle changer

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regulation and consistent focal positionn Long service life thanks to a precise joining process

of ceramic and thread insert





Nozzle holder





M48 1339994

Union nut CoolLine M60 1668992


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Lens

Nozzle

Advantages of the Original Lensn Plug & play thanks to perfectly attuned cutting

parametersn Proven TRUMPF quality guarantees the best cutting

results





Plano-convex lensName Focal length Part no.

Plano-convex lens F150 D45 150 mm 1641439Plano-convex lens F200 D45 200 mm 1641473







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Nozzle holder


Cover cap 0955826




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TruLaser Tube Series 3000, 5000

Lens

Nozzle



cutting results






ZnSe high-pressure lens 5" 0088114

Machine typeTruLaser Tube 3000, 5000 (T01)Tubematic Tubematic, Tubematic RC




Nozzle EBD

0.8 mm 13542301.0 mm 02123341.2 mm 14795811.4 mm 02161991.7 mm 02252132.0 mm 14870092.3 mm 0126156


Nozzle EBG

0.8 mm 09137991.0 mm 09138001.2 mm 14870341.4 mm 0913801

Nozzle EBF 2.0 mm 14870362.3 mm 0937989

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Cover cap 0960354




Nozzle holder

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Lens

Nozzle

Advantages of the Original Lensn Time saving potential of up to 40% thanks to lens

cleaning only if requiredn Top process reliability with lens monitoring sensorn Improved cleaning cycles reduce parts costs






Nozzle EBD

0.8 mm 13542301.0 mm 02123341.2 mm 14795811.4 mm 02161991.7 mm 02252132.0 mm 14870092.3 mm 0126156

Cut lensName Focal length Part no.

ZnSe lens 155 D40 155 mm 1383925

Machine typeTruLaser Tube 5000 (T05), 7000




Nozzle EBG

0.8 mm 09137991.0 mm 09138001.2 mm 14870341.4 mm 0913801

Nozzle EBF 2.0 mm 14870362.3 mm 0937989

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Nozzle holder

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TruMatic Series 3000, 6000

Lens

Nozzle



cutting results






ZnSe high-pressure lens5" 00881147.5" 0097517

Machine typeTruMatic 3000 (K03), 6000 (K01)TC 3000 L, 6000 L



Chrome-plated (package of 5)Name Ø Part no.



Not chrome-plated (package of 5)Name Ø Part no.



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Union nut (for K01) M50 0256152Union nut (for K03) M42 1290856


Cover cap 0955826

Mounting ringName Part no.

Mounting ring (for K01) 0917997Mounting ring (for K03) 1300218Screw ISO4762 M4x16 0340694




Nozzle holder

Mounting ring

Advantages of the Original Mounting Ringn Ensures excellent protection against collisions,

therefore preventing expensive damage to machinery

n Plug & play thanks to strict and precise production and positional tolerances

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TruMatic Series 3000 fiber

Lens

Nozzle

Advantages of the Original Lensn Plug & play thanks to perfectly attuned cutting


cutting results





Not chrome-plated (package of 5)Name Ø Part no.



Biconvex lensName Focal length Part no.

Biconvex lens 200 D52 200 mm 1206882

Machine typeTruMatic 3000 fiber (K04)



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Mounting ringName Part no.

Mounting ring incl. screws 1865648


Cover cap 0955826


TruMatic Series 3000 fiber


Nozzle holder

Mounting ring




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Lens

Nozzle






with nozzle changer

Standard (package of 5)Name Ø Part no.

Nozzle EAA



ZnSe lens 170 D50 170 mm 1830767

Machine typeTruMatic TruMatic 6000 (K05), 7000 (K02)



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regulation and consistent focal positionn Complete use of the nozzle changer function with

the original





Mounting ring Name Part no.

Mounting ring incl. screws 1865649




Nozzle holder

Mounting ring




54

Machine tools/Power tools

Laser technology/Electronics

Medical technology

Expertise for every application

TruServices

Punching tools

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TruPunch Series 1000, 2000, 3000, 5000


Additional Original Spare Parts that are important for your machine's productivity can be found on page 55.

Mounting ring

Additional items for mounting rings




ScrewsName Part no.

Screw ISO4762 M4x16 0340694

Easy-Kit Filter cartridge

Machine typeTruPunch 1000, 2020, 3000 (S06), 3000 (S11), 5000TC 1000 R, 2000 R, 2010 R, 2020 R, 3000 R, 5000 R

Punching head type Standard


Mounting ringName Machine type Part no.

Mounting ringTruPunch 1000, TC 1000 R 1300218TruPunch 2020, 3000, 5000, TC 2000 R, 2010 R, 2020 R, 3000 R, 5000 R 0917997

Mounting ring incl. screws TruPunch 3000 (S11) 1727906

TruServices Punching Tools:If you are interested in the punching tool catalog, please contact your supplying TRUMPF company.

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Filter plate

Easy-Kit

Power Tube

Advantages of the Original Filter Plate n Special coating ensures permanent high extraction

and filter performance n Meets high legal requirements for protection of

people and the environment

Advantages of Original Easy-Kits n Extended service life of the resonator and optics

due to specially adjusted compositionn Quick and easy change of cooling water thanks to

series-specific Easy-Kits

Advantages of the Original Power Tube n Full laser power thanks to parameters specifically

adjusted to the TRUMPF generatorn Up to 24 months warranty n Absolute safety guaranteed by proven TRUMPF

quality

Filter cartridge

Advantages of the Original Filter Cartridgen Longer service life of the resonator and optics when

using high-quality Original Spare Parts

Filter plateName Dimensions Dust extractor Part no.

Filter plate

556 x 74 x 1050 mm MF 25/5/1, MF 30/6/1, MF 40/8/1, MF 50/10/1 0345064500 x 52 x 600 mm MF 17/8/1 0139809685 x 100 x 1043 mm MF 2000, MF 2500, MF 3000, MF 2000-L41 0380757

FilterName Part no.

Filter cartridge 0146152



Power Tube Plus BasicName HF power Laser power Part no. Part no.

Power Tube RT 302111 - 22 kW Flow

< 4 kW1800928 1801047

18 kW Coax 1800961 1803428Power Tube RT 2048 30 - 44 kW Flow > 4 kW 1811787 1812660

Easy-Kit Standard USA Canada Belgium NetherlandsName Water in the cooling circuit Part no. Part no. Part no. Part no. Part no.

Easy-Kit Cu-1 5 - 14 l 1652981 1652991 1652992 1652993 1652994Easy-Kit Cu-2 15 - 49 l 1652995 1653088 1653089 1653090 1653111Easy-Kit Cu-3 50 - 119 l 1653112 1653113 1653114 1653119 1653120Easy-Kit Cu-3 KK4* 50 - 119 l 1861047 1861047 1861047 1861047 1861047Easy-Kit Cu-4 120 - 359 l 1653107 1653108 1653109 1653130 1653131Easy-Kit Cu-5 360 - 999 l 1653132 1653124 1653125 1653126 1653127Easy-Kit Al-1 30 - 79 l 1652091 1652623 1652606 1652625 1652624Easy-Kit Al-2 80 - 199 l 1652630 1652631 1652607 1652604 1652632Easy-Kit Al-3 200 - 599 l 1652605 1652608 1652609 1652640 1652943Easy-Kit Al-4 600 - 1199 l 1652964 1652965 1652968 1652969 1653122

* For the energy-efficient laser of the TruLaser Series 5000 (L52, L53, L54).

56

Original Accessories:

Everything for your machine.

Original Accessories for TRUMPF machines.

TRUMPF provides you not only with the full range of Original Spare Parts, but also

Original Accessories. If you would like to find out more about our accessories, please

take a look at the following pages. After all, the correct cleaning agents for your

lenses and protective glasses are essential for achieving perfect cutting results.

Replacing nozzles is also as easy as ABC when you use the right tool. To make sure

everything really does work like a well-oiled machine, you will also find an overview

of the most important operating fluids and oils.

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Accessories

TruLaser, TruLaser Tube, TruMatic

Cleaning accessories 58

Tools 59

CutFluid 59

Aids 59

TruPunch, TruMatic

Setup aids 60

Processing oils 60

!Important ordering informationPlease ask your supplying TRUMPF company or representative about prices. Alternatively, order directly at www.mytrumpf.com, according to availability in your local TRUMPF company.

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Accessories


Cleaning accessories for CO2 lasers

Cleaning accessories for solid-state lasers

Cleaning set for CO2 optics Topol 2 – 80 ml dropping bottle

Lens cleaning paper – 80 x 165 mm

1-Propanol – 30 ml dropping bottle

Part no. 0378463 Part no. 0367432 Part no. 1687226 Part no. 0378178

Box with cotton pads Lens holder Dust blower

Part no. 0370681 Part no. 0247451 Part no. 0779473

Cleaning set for SSL optics Methanol – 50 ml dropping bottle

Protective glass holder with lamp fixture

Photo paper 4" x 8"


Dust blower Knit polyester swabs

Part no. 0779473 Part no. 1222024

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Accessories


Tools for lens replacement

Tools for nozzle replacement

CutFluid

Aids

Tool high-pressure lens Tool lens – Ø 40 mm

Tool lens – Ø 50 mm

Tool lens – Ø 40 mm (TruLaser Tube)


Tool nozzle – Standard / BrightLine M12

Tool nozzle – CoolLine

Tool nozzle – Mirror cutting head


CutFluid – 1 l container

CutFluid – 5 l container

Part no. 0356258 Part no. 0356259

PEAK magnifier – without reticle

Scotch adhesive tape – 19 mm x 7.5 m

Part no. 0091860 Part no. 0056875

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Setup aids

Punching and nibbling oil

Akamin cutting oil

Tapping oil for aluminum Tapping oil for stainless steel, mild steel

Accessories

TruPunch, TruMatic

Tool setup aid Tool adjustment aid Lever Operating tool


Punching and nibbling oil – 500 ml spray

Punching and nibbling oil – 1 l container

Punching and nibbling oil – 10 l container


Akamin cutting oil – 1 l container

Akamin cutting oil – 20 l container

Part no. 0125874 Part no. 0061461

Variocut C462 – 1 l container

Variocut C462 – 20 l container

Part no. 0116941 Part no. 0116938

Variocut B30 – 1 l container

Variocut B30 – 20 l container

Part no. 0124302 Part no. 0113149

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Accessories

62

Application tips:

Knowing how.

Application tips for your Original Spare Parts.

Different issues regularly occur during daily production. What steps need to be observed

when cleaning lenses? How should the cooling water be cleaned and changed?

Which cooling water additive belongs in which tank? Step by step, we will explain

how to be best prepared for the future.

If you are interested in further application tips for the use of Original Spare Parts, send us

an e-mail to [email protected]. We will be happy to offer you more

tips and tricks.

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Application tips

Perfect lens cleaning 64

Quick cleaning of protective glass 66

Cleaning and changing the cooling water 68

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Step 1 – PreparationAlways clean the lenses in a clean environment and use the finger stalls from the cleaning set before cleaning the lenses. Place the lens onto the lens holder with the convex side facing down.

Step 2 – PreparationCarefully blow any particles off the lens using the dust blower or N2 pistol.

Step 4 – Pre-cleaningSlowly pull the cleaning paper over the lens without pressure to remove all of the Propanol. Following this, dispose of the paper.

Step 3 – Pre-cleaningPlace the cleaning paper onto the lens and moisten it with a few drops of 1-Propanol, so that the surface of the lens is completely covered.

Application tips


Cleaning the Original Lens

With the TRUMPF optics cleaning set for CO2 lasers (see page 58), you can easily clean your Original Lens, step by step.

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Step 6 – Main cleaningNow wipe the lens with the cotton pad in a circular motion and with light pressure. You can dry any remaining Topol on the lens surface with the dust blower or the N2 pistol.

Please always follow this sequence and never use 1-Propanol after Topol 2, as any residual Propanol film can lead to stronger absorption of the laser beam.

Step 5 – Main cleaningIn the next step, clean the lens with Topol 2. Shake the bottle well every time before use and ensure that the Topol 2 is in liquid form. To clean, place approximately 1-2 drops onto a cotton pad.

Step 7 – After-treatmentUsing new cotton pads, remove any residual Topol from around the edge of the lens and polish the surface with a light, circular rubbing motion. Keep using fresh pads until there is no more residual Topol visible.

Step 8 – Change of sideTurn the lens on the lens holder, so that the convex side faces up. Repeat steps 2 to 7 and achieve excellent cutting results with the thoroughly cleaned lens.

Application tips


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Application tips


Cleaning the Original Protective Glass

With the TRUMPF optics cleaning set for solid-state lasers (see page 58), you can easily clean your Original Protective Glass, step by step.

Step 1 – PreparationAlways clean the protective glass in a clean environment. Use the finger stalls from the cleaning set before cleaning the protective glass and before placing the protective glass on the intended holder.

Step 2 – PreparationCarefully blow any loose dirt particles off the protective glass using the dust blower or N2 pistol.

Step 4 – Cleaning Start by removing the larger dirt particles, before moving finer contamina-tions evenly to the edge using the swab. In order to avoid residues, do not allow the swab to come to rest on the protective glass.

Step 3 – CleaningPlace a few drops of methanol onto the polyester swab.

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Application tips


Step 6 – Change of sideNext, turn the protective glass and clean the other side according to steps 2 – 4.It really is this quick to get your protective glass ready for use again.

Step 5 – Preparation change of sidePlease ensure that you do not place the swab on the table, to prevent contamination and avoid scratching the protective glass.Please dispose of any used swabs and do not reuse them.

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You can receive the right Easy-Kit with the correct dosage for each machine, laser and unit, according to water quantity and circuit type. The corresponding part numbers can be found on page 55.Coolant circuit Water quantity = tank fill level + hose volume Easy-Kit

Copper

5 - 14 l Easy-Kit Cu-115 - 49 l Easy-Kit Cu-250 - 119 l Easy-Kit Cu-350 - 119 l Easy-Kit Cu-3 KK4 120 - 359 l Easy-Kit Cu-4360 - 999 l Easy-Kit Cu-5

Aluminum

30 - 79 l Easy-Kit Al-180 - 199 l Easy-Kit Al-2200 - 599 l Easy-Kit Al-3600 - 1199 l Easy-Kit Al-4

Step 1 – Choose the correct Easy-KitYou can find out which Easy-Kit is needed by looking at the note on your machine or in the operating instructions.

Step 2 – Cleaning procedurePour all of the cleaning biocide pre-metered for your tank from the bottle with the red cap from the Easy-Kit Al into the aluminum tank. Proceed in exactly the same way with the Easy-Kit Cu and the copper tank. Next, begin the two-hour cleaning procedure via the machine control. During this time, your TRUMPF machine can continue producing as usual.

Step 4 – Replacing the filtersReplace the filters in the cooling water circuits and clean the existing sieves and nozzles on the adaptive mirrors.

Step 3 – Draining and cleaning the waterPrior to changing the water, production must be briefly stopped. Drain the water completely and dispose of it according to the applicable national regulations.

Next, fill the tanks up to 60% of capacity with demineralized water and allow it to circulate for 10 minutes. Repeat the flushing process until the conductivity of the water is no more than 20 μS/cm and the water is clear and free of suspended sediments.

Application tips


Use of Original Easy-Kit and Filter Cartridge

The cooling water in your machine should be cleaned and changed once a year, in order to ensure continued reliable cooling of all the machine’s important components. A full guide with all of the details for your machine type can be found in the corresponding operating instructions in the maintenance section.

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Step 6 – Adding anticorrosive agentPour the complete contents of the bottle of anticorrosive agent with the light blue cap from the Easy-Kit Al into the aluminum cooling circuit. Pour the anticorrosive agent from the bottle with the yellow cap from the Easy-Kit Cu into the copper cooling circuit. Circulate the water for a few minutes.

Step 5 – Refilling the waterCarefully fill the tanks completely (100%) with demineralized water.

Step 7 – Checking conductivityCheck the conductivity of the cooling water:

n Limit value in copper cooling circuit max. 200 μS/cmn Limit value in aluminum cooling circuit max. 500 μS/cm

Step 8 – RecordingRecord the successful cleaning on the sign “Cleaning the cooling circuit”. Your machine components are now perfectly cleaned for another year.

Application tips


70

Order forms:

Making ordering simple.

Request and order forms for your Original Spare Parts.

A convenient and simple ordering process is essential for ensuring that your Original

Spare Part is delivered on time. Our request and order forms are here to help you in

this process. So you can be sure that we get all the important information directly.

You decide which ordering method is best for you. Whether it is by e-mail, phone,

fax, or online at www.mytrumpf.com, we are happy to deliver to you promptly and

professionally.

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Request and order forms 72

General information 74

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TRUMPF Werkzeugmaschinen GmbH + Co. KG Johann-Maus-Strasse 2 · 71254 Ditzingen, Germany E-mail: [email protected]: +49 7156 303-0 · Fax: +49 7156 303-30309

Alternatively, according to availability in your local TRUMPF company order directly at:

www.mytrumpf.com

Address of responsible

TRUMPF company or representative:

Your request or order form can be downloaded

on your local TRUMPF homepage.

Order Request

Company:

Customer number:

Contact person:

Phone:

Fax:

E-mail:

Date of request/order:

Desired delivery date:

Quantity Name Specifications Machine number Part no.

Comments


Original Spare Parts and Original Accessories

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TRUMPF Werkzeugmaschinen GmbH + Co. KG Johann-Maus-Strasse 2 · 71254 Ditzingen, Germany E-mail: [email protected]: +49 7156 303-0 · Fax: +49 7156 303-30309

Alternatively, according to availability in your local TRUMPF company order directly at:

www.mytrumpf.com

Address of responsible

TRUMPF company or representative:

Your request or order form can be downloaded

on your local TRUMPF homepage.

Order Request

Company:

Customer number:

Contact person:

Phone:

Fax:

E-mail:

Date of request/order:

Desired delivery date:

Quantity Name Specifications Machine number Part no.

Comments


Original Spare Parts and Original Accessories

74

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Terms of delivery

For delivery of the products listed in this catalog, the applicable terms of delivery stipulated by the supplying TRUMPF company

or its representative are decisive. TRUMPF or its representative would be happy to provide you with these terms.

Service

Please only use Original Spare Parts and Original Accessories from TRUMPF. This guarantees you complete, correct and safe usage

and recognition of any warranty claims in the event of a complaint.

Prices

Please ask your TRUMPF company or representative about prices. Alternatively, order directly at www.mytrumpf.com, according to

availability in your local TRUMPF company.

Subject to change

The data contained within this catalog is subject to change, errors, and printing errors; any liability is excluded. Technical data

in particular are subject to change without prior notification. Individual features may vary depending on country-specific factors.

Images are not exact and may contain minor deviations from the original.

All specifications without guarantee.


General information

The nozzle portfolio from TRUMPF.

Standard M12 Nozzle EAA

Slim M12Nozzle EAB

Standard M8Nozzle ECE not chrome-plated

Standard M8 Nozzle ECE chrome-plated

Standard M6 TubeNozzle EBD

Slim M6 TubeNozzle EBF, EBG

BrightLineNozzle EAC, EAK, EAN, EAQ

CoolLineNozzle EFL

Mirror cutting head Two-part nozzle AA*, IA*

TRUMPF is certified in accordance with ISO 9001:2008

(More information can be found at http://www.us.trumpf.com/about-trumpf/quality.html)

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TRUMPF Werkzeugmaschinen GmbH + Co. KGJohann-Maus-Strasse 2 · 71254 Ditzingen, Germany · Phone: +49 7156 303-0 · Fax: +49 7156 303-30309E-mail: [email protected] · Homepage: www.trumpf.com

Original Spare Parts - AVN · Original Spare Parts: Original Spare Parts from TRUMPF – keep your...

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