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    Mini Hi-Fi SystemSERVICE MANUAL

    MODEL: MCD606  (MCD606, MCS1306F)CAUTION

    BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”IN THIS MANUAL.

    M ODE L : M C D 6  0  6  (  M C D 6  0  6  ,M C  S 1  3  0  6 F  )  

     S E RV I   C E 

    MAN UAL 

    P/NO : AFN75496350 JULY, 2011

    Website http://biz.lgservice.com

    Internal Use Only

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    CONTENTS

    SECTION 1 ........GENERAL

    SECTION 2 ........CABINET & MAIN CHASSIS

    SECTION 3 ........ELECTRICAL

    SECTION 4 ........REPLACEMENT PARTS LIST

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    SECTION 1

    SUMMARY

    CONTENTS

    SERVICING PRECAUTIONS ................................................................................................................... 1-3

    ESD PRECAUTIONS .................................................................................................................................. 1-5

    SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-6

    PROGRAM DOWNLOAD GUIDE ........................................................................................................... 1-7

    SPECIFICATIONS ..................................................................................................................................... 1-10

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    NOTES REGARDING HANDLING OF THE PICK-UP1. Notes for transport and storage

    1) The pick-up should always be left in its conductive bag until immediately prior to use.2) The pick-up should never be subjected to external pressure or impact.

    2. Repair notes1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and

    impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/ordamage to the printed-circuit board.

    3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason

    the adjustment point and installation screws should absolutely never be touched.

    4) Laser beams may damage the eyes!Absolutely never permit laser beams to enter the eyes!Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

    Storage in conductive bag Drop impact

    NEVER look directly at the laser beam, and don’t allowcontact with fingers or other exposed skin.

    SERVICING PRECAUTIONS

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    NOTES REGARDING COMPACT DISC PLAYER REPAIRS1. Preparations1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components

    are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components

    can be damaged, and for that reason components should be handled with care.2) The pick-up is composed of many optical components and other high-precision components. Care must be

    taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-ism is present, or where there is excessive dust.

    2. Notes for repair

    1) Before replacing a component part, first disconnect the power supply lead wire from the unit2) All equipment, measuring instruments and tools must be grounded.3) The workbench should be covered with a conductive sheet and grounded.

    When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This isbecause there is the possibility of damage by static electricity.)

    4) To prevent AC leakage, the metal part of the soldering iron should be grounded.5) Workers should be grounded by an armband (1 MΩ)

    6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat-ic electricity changes in the clothing to escape from the armband.

    7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

    Resistor(1 MΩ)

    Armband

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    Electrostatically Sensitive Devices (ESD)Some semiconductor (solid state) devices can be damaged easily by static electricity. Such componentscommonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated

    circuits and some field-effect transistors and semiconductor chip components. The following techniques shouldbe used to help reduce the incidence of component damage caused by static electricity.

    1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off

    any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear acommercially available discharging wrist strap device, which should be removed for potential shock reasonsprior to applying power to the unit under test.

    2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surfacesuch as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

    3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

     4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can  generate electrical charges sufficient to damage ESD devices.

    5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDdevices.

    6. Do not remove a replacement ESD device from its protective package until immediately before you are

    ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together byconductive foam, aluminum foil or comparable conductive materials).

    7. Immediately before removing the protective material from the leads of a replacement ESD device, touch theprotective material to the chassis or circuit assembly into which the device will by installed.

    CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHERSAFETY PRECAUTIONS.

    ESD PRECAUTIONS

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    POWER ON

    FLD no disc status

    Remote control ‘ ’ + Front ‘STOP’push same timing during 5s

    FLD ‘OP-0….

    Move to appropriate position and

    make changes with remote control.  ( , , / ■ , REPEAT )

    Press STOP key

     NAME

      OP0

      OP1

      OP2

      OP3

      OP4  OP5

      OP6

      OP7

      OP8

      OP9

    DETECT NEW EEPROM(OPTION EDIT SCREEN)

    HEX

    09

    00

    00

    00

    0069

    90

    07

    90

    09

    SERVICE INFORMATION FOR EEPROM

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    1. AUDIO PROGRAM

    Download program file name must be MCD606_YYMMDDX.HEX

     If security program (Water Wall) is activated on your PC, you must save the file to the usb storage

    device and disable the security software, then download the file to your set.

    Caution: When downloading the file, you should neither unplug the usb device, change to the other

    function, nor power off the device. Usb device must be unplugged when the downloading

    process is completed.

    ON VFD DISPLAY SCREEN

    NO USB

    ↓ ← Insert usb device at usb function

    READ

    FIRMWARE

    WRITE 00 .. 100

    PROGRAM DOWNLOAD GUIDE

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    2. CD PROGRAM

    Download program file name must be HD003_DATE_00.BIN

     If security program (Water Wall) is activated on your PC, you must save the file to the usb storage

    device and disable the security software, then download the file to your set.

    Caution: When downloading the file, you should neither unplug the usb device, change to the other

    function, nor power off the device. Usb device must be unplugged when the downloading

    process is completed.

    ON VFD DISPLAY SCREEN

    NO USB

    ↓ ← Insert usb device at usb function

    READ

    FIRMWARE

    FINISH

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    3. BEAT BOX PROGRAM

    Download program file name must be BEAT_BIN_DATE_00.BIN

     If security program (Water Wall) is activated on your PC, you must save the file to the usb storage

    device and disable the security software, then download the file to your set.

    Caution: When downloading the file, you should neither unplug the usb device, change to the other

    function, nor power off the device. Usb device must be unplugged when the downloading

    process is completed.

    ON VFD DISPLAY SCREEN

    NO USB

    ↓ ← Insert usb device at usb function

    READ

    FIRMWARE

    FINISH

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    SPECIFICATIONS

    • GENERAL

    Power requirements Refer to main labelPower consumption Refer to main labelDimensions (W x H x D) 285 x 390 x 380 mm without footNet Weight (Approx.) 7 kgOperating temperature 5 °C to 35 °C (41 °F to 95 °F)Operating humidity 5 % to 90 %Bus Power Supply USB DC 5 V 500 mA  iPod DC 5 V 1 A

    • INPUTS/ OUTPUTS

    ANALOG AUDIO IN 1.2 Vrms (1 kHz), 600 Ω, RCA jack (L, R) x 1PORT. IN 0.5 Vrms (3.5 mm stereo jack)ANALOG AUDIO OUT 800 mVrms (1 kHz), 600 Ω, RCA jack (L, R) x 1

    • TUNERFM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHzAM Tuning Range 522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz

    • AMPLIFI ERStereo mode 270 W + 270 W (4 Ω at 1 kHz)

    • CDFrequency Response 40 to 20 000 HzSignal-to-noise ratio 75 dBDynamic range 80 dB

    • SPEAKERSFront speakerT 2 W 2 k

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    SECTION 2

    CABINET & MAIN CHASSIS

    CONTENTS

    DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803) ........................ 2-21. ORDER OF DISASSEMBLY FOR MECHANISM DECK .......................................................................... 2-2

    2. ORDER OF ASSEMBLY FOR MECHANISM DECK ................................................................................ 2-6

    EXPLODED VIEWS ................................................................................................................................... 2-111. CABINET AND MAIN FRAME SECTION (MCD606) ............................................................................. 2-11

    2. MECHANISM DECK SECTION (CDM-H1803) ....................................................................................... 2-13

    3. PACKING ACCESSORY SECTION ....................................................................................................... 2-154. SPEAKER SECTION .............................................................................................................................. 2-16

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    DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803)1. ORDER OF DISASSEMBLY FOR MECHANISM DECK

    Figure 1

    1) Disassemble the Cover Guide Disc.

    2

    2) Disassemble the Loading FFC from the Main PCB Assy.Turn the Gear in OPEN direction as shown in Figure 2

    to take out the Tray Loading Assy in 3 direction.

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    ORDER OF DISASSEMBLY FOR MECHANISM DECK

    2

    1 4) Loosen the screw to pull up and disassemble theTray Disc.

    Figure 4

    5) Loosen the screw to pull up and disassemble theGear Tray CAM.

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    ORDER OF DISASSEMBLY FOR MECHANISM DECK

    1

    2

    3

    Figure 7

    7) Disassemble the Harness Cable from the Base Main.Disassemble the Base Sled Assy from the Base Main

    by referring to Figure.2

    1

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    ORDER OF DISASSEMBLY FOR MECHANISM DECK

    1

    2

    4

    10) Use a solder to remove the Motor Jump Wire from theMain PCB Assy and then disassemble the FFC Cable.Loosen the screw to disassemble the Main PCB Assy.

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    2. ORDER OF ASSEMBLY FOR MECHANISM DECK

    1) Assemble the Loading Motor Assy to the Base Main.(When assembling the Motor Assy, use the hook onthe surface of the Base Main to preassemble, and then

    tighten the screws.)

    Figure 1

    1

    2

    3

    2) Set the Guide UD on the Base Main.After setting the part, push it in direction 3.

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    3) Set the Gear Loading 1 and Gear Pulley 2 on the

    Base Main.Hang the belt between the Gear Pulley and Motor Pulley.Assemble the Clamp Disc, Clamp Magnet and CoverPlate to the Base Main.

    4) After setting the Gear Main 2, Gear Pu Up 3 and GearPu Down 4 on the Base Main, tighten the screws.

    After assembling the Gear Main, align the location asshown in Figure.

    ORDER OF ASSEMBLY FOR MECHANISM DECK

    1

    2

    Figure 3

    1

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    ORDER OF ASSEMBLY FOR MECHANISM DECK

    1

    2

    3

    2

    1

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    2

    1

    ORDER OF ASSEMBLY FOR MECHANISM DECK

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    1

    2

    ORDER OF ASSEMBLY FOR MECHANISM DECK

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    2-11 2-12

    EXPLODED VIEWS1. CABINET AND MAIN FRAME SECTION (MCD606)

    H

    J

    F

    E

    G

    I

    D

    C

    A26

    267

    264

    A49

    A43

    268

    269

    300

    A44

    271

    272

    464

    464

    464

    464

    464

    464

    464

    464

    464

    464

    464

    464

    270

    A45

    A42

    CABLE1

    CABLE7

    CABLE6

    CABLE2

    iPod

    VOLUME

    VFD

    USB

    464

    A

    B

    E

    A

    B

    F

    HD

    G

    I

    J

    C

    A46

    265

    463

    464

    464

    463

    463

    A47

    266

    MAIN

    SMPS

    CN101

    CN102

    251

    255B

    255A

    255C

    NOTES) THE EXCLAMATION POINT WITHIN AEQUILATERAL TRIANGLE IS INTEND

    TO ALERT THE SERVICE PERSONNE

    TO THE PRESENCE OF IMPORTANT

    SAFETY INFORMATION IN SERVICE

    LITERATURE.

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    2-13 2-14

    2. MECHANISM DECK SECTION (CDM-H1803)MEMO

    A02

    A01

    153A

    012B

    012B

    012A

    151   416

    153

    159

    155

    177

    182

    416

    417

    417

    001

    002

    003

    173

    172

    166

    167

    164 175

    440

    012

    137

    012

    012

    012

    010

    180

    162

    163

    165

    422

    422

    421

    421

    421

    421

    A26

    443

    443

    443

    156

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    801 Owner’s Manual

    900 Remote Control

    910 Cover

    824 AM Loop Antenna

    825 FM Wire Antenna

    803 Packing

    3. PACKING ACCESSORY SECTION

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    A60R

    A60L

    4. SPEAKER SECTION 4-1. FRONT SPEAKER (MCS1306F)

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    SECTION 3 ELECTRICAL

    CONTENTS

    TRAINING MASTER  ................................................................................................................................... 3-21. NO SOUND FROM SPEAKERS ............................................................................................................ 3-22. NO SOUND IN AUX FUNCTION............................................................................................................ 3-33. NO SOUND IN PORT. IN FUNCTION ................................................................................................... 3-44. NO SOUND IN IPOD FUNCTION .......................................................................................................... 3-55. NO SOUND IN AM/FM FUNCTION ....................................................................................................... 3-66. NO SOUND IN CD FUNCTION .............................................................................................................. 3-77. NO SOUND IN USB FUNCTION............................................................................................................ 3-98. NO POWER .......................................................................................................................................... 3-10

    ONE POINT REPAIR GUIDE  ................................................................................................................. 3-111. NO POWER .......................................................................................................................................... 3-112. NO BOOTING WHEN POWER ON THE SET ..................................................................................... 3-133. VFD IS NOT DISPLAYED WHEN POWER ON THE SET................................................................... 3-144. NO OPERATION OF MD ..................................................................................................................... 3-155. NO SOUND .......................................................................................................................................... 3-21

    ELECTRICAL TROUBLESHOOTING GUIDE  .................................................................................. 3-291. POWER SUPPLY ON SMPS BOARD ................................................................................................. 3-292. SYSTEM PART .................................................................................................................................... 3-333. NO AUDIO PART ................................................................................................................................. 3-344. DIGITAL AUDIO AMP CHECK ............................................................................................................. 3-39

    WAVEFORMS  ............................................................................................................................................. 3-40

    WIRING DIAGRAM  ................................................................................................................................... 3-43

    BLOCK DIAGRAMS 3-45

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    Are the speaker cables connected correctlybetween the speaker terminals on the unit

    and the speakers?

    Make sure to connect the cables to each specified

    connector tightly on the unit.Connect the woofer cables to the WOOF SYSTEM

    connectors on the rear panel.

    YES

    NO

    Does the customer select correctly

    the input function he or she wants to listen to?

    Make sure to connect some cables like A/V cables

    and FM/AM antenna cables.

    YES

    NO

    After pressing FUNCTION,

    is “CD, USB, AUX, IPOD, AM or FM” displayed?

    Make sure to select the desired input function

    pressing FUCTION button.

    YES

    NO

    Turn the master volume clockwise

    for the volume up.

    The volume level LEDs around the master volume

    will be turned on more and more

    while turning it clockwise for the volume up.

    YES

    NO

    1. NO SOUND FROM SPEAKERS

    TRAINING MASTER

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    Does the customer select correctlythe AUX function he or her wants to listen to?

    Make sure to connect some cablesbetween the AUX IN jacks of the unit

    and the Audio output jacks of a external Audio device.

    YES

    NO

    After pressing the FUNCTION,

     is “AUX” displayed on VFD?

    Make sure to select the AUX IN function

    pressing the AUX/IPOD/PORT. IN button.

    YES

    NO

    Turn the master volume clockwise

    for the volume up.

    The volume level LEDs around the master volumewill be turned on more and more

    while turning it clockwise for the volume up.

    YES

    NO

    Is there any sound

    from the selected input source?

    Refer to a device’s instruction manual

    and then check if there is sound output

    from it connecting another audio system

    YES

    NO

    2. NO SOUND IN AUX FUNCTION

    TRAINING MASTER

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    Does the customer select correctlythe PORT. IN function he or her wants to listen to?

    Make sure to connect a cablebetween the PORT. IN jack of the unit and the Audio

    output jack of a portable device like a MP3 player.

    YES

    NO

    Is “PORT. IN” displayed on VFD?

    Make sure to select the PORT. IN function

    pressing the AUX/IPOD/PORT. IN button.

    YES

    NO

    Turn the master volume clockwise

    for the volume up.

    The volume level LEDs around the master volumewill be turned on more and more

    while turning it clockwise for the volume up.

    YES

    NO

    Is there any sound

    from the selected input source?

    Refer to a portable device’s instruction manual

    and then check if there is sound output

    from it connecting another audio system.

    YES

    NO

    3. NO SOUND IN PORT. IN FUNCTION

    TRAINING MASTER

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    Does the customer select correctlythe iPod function he or she wants to listen to?

    Make sure to put a iPod or a iPhoneon the docking system on the top of the unit.

    YES

    NO

    Does the customer use the compatible iPod?

    Make sure that The unit supports the modelsas follows/iPod nano 1 G, 2 G, 3 G, 4 G, 5 G, 6 G/ 

    iPod classic/ iPod 4 G, 5 G/ iPod touch 2 G, 3 G, 4 G/ iPhone 3 G, 4 G/.

    YES

    NO

    After displaying “Loading”,

    is “IPOD” displayed on VFD?

    If “ERROR”message is displayed, make sure firmly to put aiPod or a iPhone on the docking system on the top of the unit.When the battery of a iPod or a iPhone is fully discharged, theunit can not detect IPOD function, Please wait for a moment

    and then it will work after charging a little.

    YES

    NO

    After selecting desired songsusing the user interface of a iPod or a iPhone,

    press PALY button and turn the master volumeclockwise for the volume up.

    The volume level LEDs around the master volume

    will be turned on more and more

    while turning it clockwise for the volume up.

    YES

    NO

    4. NO SOUND IN IPOD FUNCTION

    TRAINING MASTER

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    Does the customer select correctlythe AM/FM function he or she wants to listen to?

    Make sure to connect AM/FM antennason the rear panel of the unit.

    YES

    NO

    Is “AM or FM” displayed on VFD?

    Make sure to select AM or FM function

    pressing the FUNC button.

    YES

    NO

    After tuning a desired channelusing the TUNING± button,

    is the sound quality good to listen to the music?

    To prevent noise pickup, keep the AM Loopantenna away from the unit and other components.

    Be sure to fully extend the FM wire antenna. After

    connecting the FM wire antenna, keep it horizontal.

    YES

    NO

    Is the signal strength of the radio station too week? Make sure to tune the station manually.

    YES

    NO

    5. NO SOUND IN AM/FM FUNCTION

    TRAINING MASTER

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    Does the customer select correctlythe CD function he or she wants to listen to?

    Make sure to put on a CD disc on the tray.

    YES

    NO

    Is a CD disc put on the tray correctly? Make sure to insert the CD disc upside down.

    YES

    NO

    Does the unit display “NO DISC” on VFD

    when a disc is inserted on the tray?

    Place the disc with the label

    or printed side facing upwards.

    YES

    NO

    Does the customer use

    the supported mp3 or WMA music files on the disc?

    Check the playable disc.

    Make sure that the file extensions

    are “.mp3” or “.wma”.

    YES

    NO

    6. NO SOUND IN CD FUNCTION

    TRAINING MASTER

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    YES

    NO

    NO

    TRAINING MASTER

    Are the speaker cables connected correctlybetween the speaker terminals on the unit

    and the speakers?

    Make sure to connect the cablesto each specified connector tightly on the unit.

    YES

    NO

    The sound is output from the speakers. Sound OK

    NO

    YES

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    Does the customer select correctlythe USB function he or she wants to listen to?

    Make sure to insert a USB on the USB portson the bottom of the unit.

    YES

    NO

    Is “USB” displayed on VFD?Make sure to select the USB function

    pressing the CD/USB button.

    YES

    NO

    Does the unit display “SELECTED” on VFD

    when a USB is inserted into the USB port?

    When “No USB” is displayed,make sure that the customer uses the recommended

    USB which support USB2.0 or USB1.1.

    YES

    NO

    Does the customer use the supported

    mp3 or WMA music files on the disc?

    Check if it is the playable disc or not.

    Make sure that the file extensions are

    “.mp3”or “.wma”.

    YES

    NO

    7. NO SOUND IN USB FUNCTION

    TRAINING MASTER

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    The sound is output from the speakers. Sound OK

    YES

    NO

    Is the power cord plugged

    into a electrical outlet?

    Make sure to plug the power cord of the unit

    into a electrical outlet.

    YES

    NO

    Does the Standby LED light

    in red color?

    If the customer can not see the red lighton the front panel, the SMPS might have any problem.

    Please solve the problemreferring to the service manual.

    YES

    NO

    8. NO POWER

    TRAINING MASTER

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    ONE POINT REPAIR GUIDE

    1. NO POWER

    If the unit doesn’t work by no power problem, repair the set according to the followingguide.

    1-1. FUSE & BRIDGE DIODE1-1-1. SolutionPlease check and replace F901, BD901, TH901, TH903 on SMPS board.

    1-1-2. How to troubleshoot (Countermeasure)1) Check if the fuse F901 is open or short-circuit.2) Check if the bridge diode DB901 is short-circuit by over current with a digital multi meter.3) Check if the NTC thermistor TH901 and TH902 is normal or open.

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    ONE POINT REPAIR GUIDE

    NO POWER

    If the unit doesn’t work by no power problem, repair the set according to the followingguide.

    1-2. D951, ZD9511-2-1. SolutionPlease check and replace D951, ZD951 on SMPS board.

    1-2-2. How to troubleshoot (Countermeasure)1) Check the Anode-Cathod Voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.  If it doesn’t have any voltage, it’s destroyed. Replace it with a new one.2) Check if ZD951 is short-circuit.

      If it is short-circuit, and then replace it with a new one.

    1-2-3. Service hint (Any picture / Remark)

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    2. NO BOOTING WHEN POWER ON THE SETThe set doesn’t work when press the power button on the front board or the remotecontrol.

    2-1. FLASH MEMORY2-1-1. SolutionPlease check and replace IC101 on MAIN board.

    2-1-2. How to troubleshoot (Countermeasure)1) Check the 3.7VA to CN102, CN103, and CN104 in standby mode.  If there is no 3.7 VA, check the SMPS.2) Check 5.6 V, 12 VA, FL+, FL- and 32 V when power on the set.

      - If the set doesn’t work regardless of what the KEY1 changes high to low while pressing the powerbutton. X100 and X101 work normally but, if you can not power on the set, replace the IC101 with a new

    one on the main board.

    2-1-3. Service hint (Any picture / Remark)

     

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    3. VFD IS NOT DISPLAYED WHEN POWER ON THE SETWhen power on the set, any icons or characters on VFD are not displayed.

    3-1. VFD3-1-1. SolutionPlease check and replace DIG301 on FRONT board.

    3-1-2. How to troubleshoot (Countermeasure)1) Check if 32 V, FL+ and FL- are output from SMPS to VFD via the MAIN board.2) Check if the IC101 outputs VFD_RST, VFD_CLK, VFD_STB, and VFD_STB to the FRONT board.

    3) Check if the VFD grid current amplifier circuit (Q301, Q303, Q304) on the FRONT board.  Check the drive signal to the transistor’s base.  If the control signals from VFD (TP302, TP303, TP304) isn’t output, replace VFD with a new one.

      If the transistor doesn’t work, replace it.

    3-1-3. Service hint (Any picture / Remark)

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    4. NO OPERATION OF MDWhen no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the servo motors in MD don’t work. This step is for checking theSPINDLE MOTOR among them.

    4-1. SPinDLE MOTOR4-1-1. SolutionPlease check and replace IC407, IC408 on MAIN board.

    4-1-2. How to troubleshoot (Countermeasure)1) Check the SPDO signal from Pin16 of IC407.  If no signal, check 3.3V(RF) and X402.

    2) Check the SP- & SP+ from IC408 to CN405 for driving SPinDLE motor. It is about 3.6 Vp-p.  If no signal, check +1.8 V and +5 V for IC408.3) Check if the FFC cable is solidly connected between CN405 and MD.

    4) Check the MD.  If the sPindle motor is sort-circuit or has any trouble, it can not rotate CD discs.

      Please check the function after changing another MD.

    4-1-3. Service hint (Any picture / Remark)

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    NO OPERATION OF MDWhen no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the servo motors in MD don’t work. This step is for checking theSLED MOTOR among them.

    4-2. SLED MOTOR4-2-1. SolutionPlease check and replace IC407, IC408 on MAIN board.

    4-2-2. How to troubleshoot (Countermeasure)1) Check the SLDO signal from Pin15 of IC407.  If no signal, check 3.3V(RF) and X402.

    2) Check the SLED+ & SLED-from IC408 to CN405 for driving SPinDLE motor. It is about 2.9 Vp-p.  If no signal, check +1.8V and +5V for IC408.3) Check if the FFC cable is solidly connected between CN405 and MD.

    4) Check the MD.  If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.

      Please check the function after changing another MD.

    4-2-3. Service hint (Any picture / Remark)

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    NO OPERATION OF MDWhen no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the servo motors in MD don’t work. This step is for checking theTRAY MOTOR among them.

    4-3. TRAY MOTOR4-3-1. SolutionPlease check and replace IC407, IC408 on MAIN board.

    4-3-2. How to troubleshoot (Countermeasure)1) Check TUR+ & TUR-signals from Pin56 & 57 of IC501 to IC406.  If no signal, check +5 V to IC406.

    2) Check TUR_M+ & TUR_M- from IC406 to CN405 for driving TRAY motor. It is about 3.8 Vp-p.   If no signal, check +5 V to IC406. If it has any trouble, replace it with a new one.3) Check if the FFC cable is solidly connected between CN405 and MD.

    4) Check the MD.  If the tray motor is sort-circuit or has any trouble, it can not rotate the tray.

      Please check the function after changing another MD.

    4-3-3. Service hint (Any picture / Remark)

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    NO OPERATION OF MDWhen no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the servo motors in MD don’t work. This step is for checking theTRAY OPEN/CLOSE MOTOR among them.

    4-4. TRAY OPEN / CLOSE MOTOR4-4-1. SolutionPlease check and replace IC407, IC408 on MAIN board.

    4-4-2. How to troubleshoot (Countermeasure)1) Check MOT_OPEN & MOT_CLOSE signals from Pin104 & 105 of IC501 to IC408.  If no signal, check +1.8 V & + 5 V to IC408.

    2) Check LOAD± from IC406 to CN405 for driving the tray open / close motor. It is about 3.85 Vp-p.  If no signal, check +5 V to IC406. If it has any trouble, replace it with a new one.3) Check if the FFC cable is solidly connected between CN405 and MD.

    4) Check the MD.  If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.

      Please check the function after changing another MD.

    4-4-3. Service hint (Any picture / Remark)

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    NO OPERATION OF MDWhen no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the pickup module in MD doesn’t work. This step is for checking theLASER TRACKING ACTUATOR.

    4-5. LASER TRACKING ACTUATOR4-5-1. SolutionPlease check and replace IC407, IC408 on MAIN board.

    4-5-2. How to troubleshoot (Countermeasure)The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.1) Check the TRD signal from Pin14 of IC407.

      If no signal, check 3.3 V(RF) and X402.2) Check T- & T+ from IC408 to CN404 for driving the tracking actuator.  If no signal, check +1.8 V and +5 V for IC408.

    3) Check if the FFC cable is solidly connected between CN404 and MD.4) Check the MD.

      If the pickup module has any trouble, it can not move the laser beam on the left or right side.  Please check the function after changing another MD.

    4-5-3. Service hint (Any picture / Remark)

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    NO OPERATION OF MDWhen no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the pickup module in MD doesn’t work. This step is for checking theLASER FOCUSING ACTUATOR.

    4-6. LASER FOCUSING ACTUATOR4-6-1. SolutionPlease check and replace IC407, IC408 on MAIN board.

    4-6-2. How to troubleshoot (Countermeasure)The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.1) Check the FOD signal from Pin13 of IC407.

      If no signal, check 3.3 V(RF) and X402.2) Check F- & F+ from IC408 to CN404 for driving the focusing actuator.  If no signal, check +1.8 V and +5 V for IC408.

    3) Check if the FFC cable is solidly connected between CN404 and MD.4) Check the MD.

      If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.  Please check the function after changing another MD.

    4-6-3. Service hint (Any picture / Remark)

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    5. NO SOUNDThere is no sound output in the CD FUNCTION, repair the set according to the follow-ing guide.

    5-1. IN THE CD FUNCTION5-1-1. SolutionPlease check and replace IC501, IC602, IC801 on MAIN board.

    5-1-2. How to troubleshoot (Countermeasure)1) Check CD_BCK, CD_LRCK, & CD_DATA signals from IC407 to IC501.

      If no signal, check if the RF & servo signals from MD is entered to IC407.  Refer to the “No operation of MD” guide on Item 4.

    2) Check the following I2S signal flow. < I2S audio signal Interface >  - DAC_BCK: IC501_87Pin --> IC507_16Pin --> IC602_4Pin

      - DAC_LRCK : IC501_88Pin --> IC507_5Pin --> IC602_4Pin (44.1 kHz)  - DAC_DATA : IC501_83Pin --> R817 next to IC01 --> IC602_6/9Pin

      - DAC_MCLK : IC501_86Pin --> R818 next to IC801  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to

    the IC is distorted or no signal, replace it with a new one.

    3) Check if “Digital audio AMP block” on Item 5-2 is normal.

    5-1-3. Service hint (Any picture / Remark)

    IC407

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    NO SOUNDThere is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set accordingto the following guide.

    5-2. BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)5-2-1. SolutionPlease check and replace IC701, IC702, IC703 on MAIN board.

    5-2-2. How to troubleshoot (Countermeasure)1) Check FL±, FR±, RL±, RR±, SW1±, & SW2± signals from IC602 to IC701, 702 & 703 each input

    function.  If no signal, check if I2S audio signals are entered to IC602.

      Refer to “I2S audio signal interface” on Item 5-1.2) Check PVDD_48V.

      If 48 V is abnormal, check the SMPS.3) Check +12 for driving the gate of AMP IC.

      a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.  b. Remove a ferrite bead among FB703, FB707 and FB713 one by one.

      When removed a ferrite bead, if +12 V is recovered, the IC connected to it was damaged.

      c. Replace the IC with a new one.4) Check the impedance between SPK+ & GND and SPK- & GND.

      a. If the impedance is 0 Ω, the IC must be damaged.  b. After removing the heat sink, replace it with a new one.

    Comments !!If a AMP IC among three is damaged, “AMP_PDN” to R103 changes HIGH to LOW at regular intervals.

    The sound is not output by AMP power down function.

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    NO SOUNDThere is no sound output in the USB FUNCTION, repair the set according to the fol-lowing guide.

    5-3. IN THE USB FUNCTION5-3-1. SolutionPlease check and replace IC501, IC504 on MAIN board & IC3U01 on USB board.

    5-3-2. How to troubleshoot (Countermeasure)1) Check +5VU to USB board.

      If the USB LEDs are turned on, the voltage is okay, if so not, check +5.6 V to Pin8 of CN602.2) Check USB D± from main board to USB board.

      a. Check USB_HUB_DN/DP signals to IC501(Pin116, 117)  b. Check USB1/2_DN/DP signals from IC504 to CN602 (Pin10, 11, 13, & 14)

      If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform tothe IC is distorted or no signal, replace it with a new one.

    3) Check if “Digital audio AMP block” on item 5-2 is normal.

    5-3-3. Service hint (Any picture / Remark)

    USB

    Board

    IC504

    USB2512B

     ADC_DATA DAC_MCLK 

    USB_D USB

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    ONE POINT REPAIR GUIDE

    NO SOUNDThere is no sound output in the AUX FUNCTION, repair the set according to the fol-

    lowing guide.

    5-4. IN THE AUX FUNCTION5-4-1. SolutionPlease check and replace IC202 on MAIN board.

    5-4-2. How to troubleshoot (Countermeasure)1) Check AUX_L/R signals to IC202 (Pin7, 8).

    2) Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.3) Check if ADC_DATA is entered from IC202 to IC501.

      If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.4) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 5-1.)

      If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to  the IC is distorted or no signal, replace it with a new one.

    5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.  If AMP is damaged, replace it with a new one.

    5-4-3. Service hint (Any picture / Remark)

     AUX 

    IC202

    CS5346

     ADC_DATA DAC_MCLK 

     AUX_L/R 

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    ONE POINT REPAIR GUIDE

    NO SOUNDThere is no sound output in the IPOD FUNCTION, repair the set according to the fol-

    lowing guide.

    5-5. IN THE IPOD FUNCTION5-5-1. SolutionPlease check and replace IC201, IC202, IC203 on MAIN board.

    5-5-2. How to troubleshoot (Countermeasure)1) Check USB VBUS_+5V to Pin3 of CN201 after inserting the iPod to IPOD Docking System.

      If no power, check if IPOD_P_CTRL to Pin3 of IC203 change Low to High.2) Check if IPOD Audio L/R signals are entered from Pin11 & 12 of CN201 to Pin10 & 6 of IC201.

    3) Check if the IPOD Audio L/R that some noise is removed to IC201 are output from Pin1 & 5 of IC201.  If no signal, replace the IC with a new one.

    4) Check IPOD_L/R signals from 1 & 5 of IC201 to IC202(Pin26, 27).5) Check if ADC_BCK, ADC_LRCK & DAC_MCLK are entered from IC501 to IC202.

    6) Check if ADC_DATA is entered from IC202 to IC501.  If there is no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.

    7) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 5-1.)

      If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform tothe IC is distorted or no signal, replace it with a new one.

    8) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.  If an AMP is damaged, replace it with a new one

    5-5-3. Service hint (Any picture / Remark)

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    ONE POINT REPAIR GUIDE

    NO SOUNDThere is no sound output in the PORT. IN FUNCTION, repair the set according to the

    following guide.

    5-6. IN THE PORT. IN FUNCTION5-6-1. SolutionPlease check and replace IC202 on MAIN board.

    5-6-2. How to troubleshoot (Countermeasure)1) Check PT_L/R signal from Main board to USB board.

    2) Check if PT_LR is entered from Pin1 & 3 of CN3U01 to Pin1 & 3 to CN502.3) Check POT_L/R signals to IC202(Pin21, 22).

    4) Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.5) Check if ADC_DATA is entered from IC202 to IC501.

      If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.6) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 5-1.)

      If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform tothe IC is distorted or no signal, replace it with a new one.

    7) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.

      If AMP is damaged, replace it with a new one

    5-6-3. Service hint (Any picture / Remark)

    IC202

    CS5346POT. INUSB

    Board

    POT_L/R 

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    ONE POINT REPAIR GUIDE

    NO SOUNDThere is no sound output in the TUNER FUNCTION, repair the set according to the

    following guide.

    5-7. IN THE TUNER FUNCTION5-7-1. SolutionPlease check and replace IC202, TU101 on MAIN board.

    5-7-2. How to troubleshoot (Countermeasure)1) Check if TUNER_LR is entered from Pin1 & 3 of T1U01 to IC202(Pin23, 24).

      If no signals, Check +3.3 V for Tuner power.  Check if the Tuner control signals (CLK, DAT, CE, RST, GPO2) are entered from IC101 to TU101.

      If it doesn’t work, replace TUNER with a new one.2) Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.

    3) Check if ADC_DATA is entered from IC202 to IC501.  If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.

    4) Check the following I2S audio signal flow from IC501 to IC602. (Refer to Item 5-1.)  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to

    the IC is distorted or no signal, replace it with a new one.

    5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.  If AMP is damaged, replace it with a new one.

    5-7-3. Service hint (Any picture / Remark)

    IC202 TUNER

    TUNER_L/R 

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    ONE POINT REPAIR GUIDE

    NO SOUNDThere is no sound output in the MIC IN FUNCTION, repair the set according to the

    following guide.

    5-8. IN THE MIC IN FUNCTION5-8-1. SolutionPlease check and replace IC603, IC605 on MAIN board.

    5-8-2. How to troubleshoot (Countermeasure)1) Check MIC_SIG signal to Pin 27 of CN104.

      If no signal, Check the signal to Pin 3 of CN301 on the FRONT board.Check if the signal is entered from Pin3 of CN301 to MAIN board.

    2) Check if MIC_SIG is entered from Pin27 of CN104 to Pin3 to IC605 (MIC AMP).3) Check if the amplified signal is entered from Pin4 of IC605.

      If no signal output, check +12 V for IC605, replace IC605 with a new one if it has a problem.4) Check if MIC_BCK & MIC_LRCK is entered from IC507 to IC603 and DAC_MLCK from IC501 to IC603.

      Check if MIC_DATA is entered from Pin 9 of IC603I to Pin 7 of IC602.  If no signal, check +5 V & +3.3 V for IC603. If it is abnormal, change replace it a new one.

    6) Check the following I2S signal flow from IC603 to IC602.

      If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.7) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.

      If AMP is damaged, replace it with a new one.

    5-8-3. Service hint (Any picture / Remark)

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    ELECTRICAL TROUBLESHOOTING GUIDE

    1. POWER SUPPLY ON SMPS BOARD

    YES

    YES

    YES

    YES

    No output 3.7 / 5.6 VA

    Replace F901 (same fuse).

    Replace D904.

    Replace BD901.

    Replace IC934.

    NO

    NO

    NO

    NO

    NO

    F901 normal?

    D904 normal?

    BD901 normal?

    IC934 normal?

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    YES

    YES

    YES

    YES

    No output 12 V

    Replace F901 (same fuse).

    Replace D904.

    Replace BD901.

    Replace D934, D935.

    NO

    NO

    NO

    NO

    F901 normal?

    D904 normal?

    BD901 normal?

    D934, D935 normal?

    ELECTRICAL TROUBLESHOOTING GUIDE

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    YES

    YES

    YES

    YES

    No output FL+/FL-

    Check 3.3 V Output & P-CTRL.

    Replace ZD931.

    Replace D931, D932.

    Replace FR931.

    NO

    NO

    NO

    NO

    P-CTRL OK?

    ZD931 OK?

    D931, D932 OK?

    FR931 short?

    ELECTRICAL TROUBLESHOOTING GUIDE

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    ELECTRICAL TROUBLESHOOTING GUIDE

    No AMP Output

    Check 3.3V & P-CTRL.

    Replace ZD912, ZD913.

    Replace D951, D952.

    Replace D914/ Q900/ PC901.

    Is theVCC supplied to

    IC911 Pin7?

    ZD912, ZD913OK ?

    D951, D952OK ?

    NO

    NO

    NO

    NO

    NO

    P-CTRL OK?

    Q901,D904OK?

    YES

    YES

    YES

    YES

    ELECTRICAL TROUBLESHOOTING GUIDE

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    ELECTRICAL TROUBLESHOOTING GUIDE

    Power on.

    Check FFC cable (Pin29).

    Check MAIN board.

    Check SMPS board.

    Replace DIG301.Q301, 303, 304

    grid voltage OK?

    “HELO”Display on FLD

    OK?

    NO NO

    NO

    NO

    NO

    CN301cable connection

    OK?

    CN301Pin20, 21, 22 data signal

    OK?

    CN301Pin27, 28, 29 power

    OK?

    2. SYSTEM PART

    YES YES

    YES

    YES

    ELECTRICAL TROUBLESHOOTING GUIDE

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    CD FUNCTION

    Is motor_open/ close OK?

    (IC408 Pin9,10)

    Check IC408.

    Check IC301.

    Check Loading motor.

    OPU driving(Focusing & Tracking) OK?

    Is motor impedanceabout 12 Ω?

    Candisc insert?

    Disc reading OK?NO

    NO

    NO

    NO

    NO

    Focusing/Tracking/ Sled Signal

    OK?

    LOAD +- ok ?

    YES

    NO

    YESYES

    3. NO AUDIO PART

    ELECTRICAL TROUBLESHOOTING GUIDE

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    USB play

    Check IC501.

    Replace IC3U01.

    IC501Pin116,117 USB_D output

    signal OK?

    NO

    NOIC3U01USB power +5 V

    OK?

    YES

    A

    When insertUSB,IC502 Pin1,2,3,4 USB_D

    signal OK?

    NO

    YES

    YES

    ELECTRICAL TROUBLESHOOTING GUIDE

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    ELECTRICAL TROUBLESHOOTING GUIDE

    A

    YES

    YES

    YES

    POT. IN

    Check USB board.

    Replace IC202.

    Check IC501.

    NO

    NO

    NO

    IC202Pin21,22 POT. IN input signal

    OK?

    IC202Pin41 ADC data output signal

    OK?

    IC202Pin42,43,44 I2S input signal

    OK?

    ELECTRICAL TROUBLESHOOTING GUIDE

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    TUNER

    Check IC501.

    Replace IC202.

    Check +3.3 V of TU101.

    IC202Pin42,43,44 I2S input

    signal OK?

    IC202Pin41 ADC data outputsignal OK?

    NO

    NO

    NOTU101TUNER_L/R output

    signal OK?

    YES

    A

    IC202Pin21,22 TUNER_L/R input

    signal OK?

    NO

    YES

    YES

    YES

    ELECTRICAL TROUBLESHOOTING GUIDE

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    A

    YES

    YES

    YES

    YES

    Replace IC501.

    Replace IC507.

    Check IC507.

    Check IC501.

    NO

    NO

    NO

    NO

    IC501Pin83,87,88 I2S data output

    signal OK?

    IC507Pin7,14 BEAT_LRCK/BCK output

    signal OK?

    IC507Pin2,17 DAC_BCK/LRCK input

    signal OK?

    IC501Pin83 BEAT_DAC_DATA output

    signal OK?

    ELECTRICAL TROUBLESHOOTING GUIDE

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    ELECTRICAL TROUBLESHOOTING GUIDE

    4. DIGITAL AUDIO AMP CHECK

    B

    Replace IC602.

    Check IC801 & IC501.

    Check IC602. Check IC602.

    IC602PWM data output signal

    OK?

    IC602I2S input signal

    OK?

    IC701

    FL±/FR± input signalOK?

    IC703

    RL±/RR± input signalOK?

    IC702

    SW1±/SW2± input signalOK?

    NO

    NO

    NO NO

    YES

    YES

    YES YESYES

    WAVEFORMS

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    WAVEFORMS

    1. WAVEFORM OF SP- & SP+ FORDRIVING SPINDLE MOTOR

    2. WAVEFORM OF SL- / SL+ FORDRIVING SLED MOTOR

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    5. WAVEFORM OF RF SERVO 6. WAVEFORM OF I2S SIGNAL TOBEAT BOX IC (IC801)

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    9. WAVEFORM OF USB_D±

     

       

    WIRING DIAGRAM

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    3-43 3-44

                      

              

              

              

              

                          

                

      

            

        

                 

              

                    

              

              

    10P15P

    25P

    16P

    18P

    14P

    15P29P

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    2. SMPS BLOCK DIAGRAM

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    3-47 3-48

    Digital

    Power 

    AMP

    FL

    FR

    SW

    C

    SL

    SR

    TRANS

    MAIN&

    AMP

    Filter 

    Section(Varistor,

    Resistor,Line Filter 

    Thermistor)

    Rectifier Circuit

    (Bridge,

    CAPACITOR)

    AMP Power &

    UC3844 forMain Power  FET

    AC

    Snubber 

    STR-A6252 for 

    Main Power 

    MAIN

    TRANS

    SMPSSPEANA

    Q601

    IC605MIC AMP

    S4308   FAN

    IC201IPOD AMP

    NJM2794

    VCC12IC509

    KIA1112FIC701/702/703POW AMP FRONT LED VOLUME LED

    3. POWER BLOCK DIAGRAM

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    3-49 3-50

    +12V

    +3.7VA

    +5.6V

    S4308Q701

    IC102RESET

    KIA7027

    D102

    D104

    IC101U_COM

    IC601LDO

    TJ3965D

    TU101

    TUNER YST996

    IC103PWR SENS

    IC100EEPROM24CS16

    IC602

    PWMPS9850

    IC603

    ADC(MIC)AK5358A

    NJM2794

    IC501MCS

    MLC9800

    IC502

    SDRAMEM638165

    IC503FLASH

    MX25L8005

    IC506

    CP2.0B

    Q405

    IC407RF

    BU9543KV

    Q406

    +1.8V

    +3.3V

    IC504USB HUB

    USB2512A

    POW AMP

    TAS5631 9EA x 2 9EA

    DIG301

    VFD

    RMC301

    REMOCONIC507

    74AHC244

    IC401TJ3965D

    IC801BEAT BOXFS-503B

    IC802

    TJ3965D

    VCC12A

    IC803

    BOOTFLASH 16MB

    IC805BEAT SOURCE

    FLASH 32MB

    WOOFEREXTENDERx2

    12VA

    IC505

    278P33

    IC203IPOD PWRLM39102D

    IC3U01

    USB PWRLM39102D

    IC408MOTOR

    AM3053S

    IC406

    MOTORS8082

    ADC

    IC202CS5346

    VCC33

    +5VIC604

    DRV603

    +3.3V(ADC)

    +3.3V(CD)

    +3.3V(RF)

    +3.3V(USB)

    +3.3V(BEAT)

    IC80674AHC244

    IC80774AHC244

    D301

    IC5058TJ3965D

    +48VIC701/702/703AUDIO AMP

    TAS5631

    +3.3V(CD)

    FLDIG301

    D101

    D302

    CIRCUIT DIAGRAMS1. SMPS CIRCUIT DIAGRAM

    IMPORTANT SAFETY NOTICE

    WHEN SERVICING THIS CHASSIS, UNDER NOCIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BEMODIFIED OR ALTERED WITHOUT PERMISSIONFROM THE LG CORPORATION. ALL COMPONENTSSHOULD BE REPLACED ONLY WITH TYPES IDENTICAL

    COMPONENTS ARE SHADED ON THE SCHEMATICFOR EASY IDENTIFICATION.THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFERFROM THE ACTUAL CIRCUIT USED. THIS WAY,IMPLEMENTATION OF THE LATEST SAFETY ANDPERFORMANCE IMPROVEMENT CHANGES INTO

    S S O S C

    NOTE :

    1. Shaded( ) parts are critical for safety.Replace only with specified part number.

    2. Voltages are DC-measured with a digital voltmeterduring Play mode.

     

    12

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    3-51 3-52

    SHOULD BE REPLACED ONLY WITH TYPES IDENTICALTO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

    THE SET IS NOT DELAYED UNTIL THE NEW SERVICELITERATURE IS PRINTED.

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    CAUTION: Danger if fuse is incorrectly replaced.

    Replace only with the type identical to fuse ratingand(or) model name described in main label.

    WarningParts that are shaded are critical withrespect to risk of fire or electrical shock.

    SMEBY32630704 Rev 2

    2011.01

    2. MICOM CIRCUIT DIAGRAM

    12

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    3-53 3-54

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    µ-COMEBY60990001(#1) Rev 7.2

    2011.01.25

    3. PWM CIRCUIT DIAGRAM

    12

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    3-55 3-56

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    PWEBY60990001(#2) Rev

    2011.01

    4. AMP CIRCUIT DIAGRAM

    12

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    3-57 3-58

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    AMPEBY60990001(#3) Rev 7.2

    2011.01.25

    5. DSP CIRCUIT DIAGRAM

    12

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    3-59 3-60

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    DEBY60990001(#4) Rev 7

    2011.01

    6. RF SERVO CIRCUIT DIAGRAM

    12

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    3-61 3-62

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    RF SERVOEBY60990001(#5) Rev 7.2

    2011.01.25

    7. ADC CIRCUIT DIAGRAM

    12

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    3-63 3-64

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    AEBY60990001(#6) Rev 7

    2011.01

    8. BEAT BOX CIRCUIT DIAGRAM

    12

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    3-65 3-66

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    BEAT BOXEBY60990001(#7) Rev 7.2

    2011.01.25

    9. VFD CIRCUIT DIAGRAM

    12

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    3-67 3-68

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    VEBY61172601 Rev 2

    2011.01

    10. VOLUME CIRCUIT DIAGRAM

    12

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    3-69 3-70

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    VOLUMEEBY61172701 Rev 2.1

    2011.01.25

    11. USB CIRCUIT DIAGRAM

    12

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    3-71 3-72

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    UEBY61172801 Rev 2

    2011.01

    12. IPOD CIRCUIT DIAGRAM

    12

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    3-73 3-74

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    IPODEBY60990101 Rev 3.2

    2010.11.09

    13. MIC CIRCUIT DIAGRAM (OPTIONAL PART)

    12

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    3-75 3-76

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    MEBY60990701 Rev 3

    2010.11

    CIRCUIT VOLTAGE CHART1. HOW TO CHECK THE VOLTAGE

    No.Location / 

    DescriptionSupply Voltage

    Pin No.Source Spec / Rating Measured voltage

    8  IC701

    TAS5631

    PVDD_X 48V 25~52.5V 47.7V

    GVDD_X 12V 10.8~13.2V 11.91V

    VDD 12V 10.8~13.2V 11.91V

    IC502

    Turn the SMPS board over with cable connectedand check the voltage.

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    2. MAJOR ICs

    3-77 3-78

    No.Location / 

    DescriptionSupply Voltage

    Pin No.Source Spec / Rating Measured voltage

    1  IC501

    MLC9800

    13,47,94-VDD12 1.2V 1.08~1.32V 1.18V

    30,51,84,113-IOVDD33

      3.3V 3.0~3.6V 3.26V

    120-PLL1VDD12 1.2V 1.08~1.32V 1.18V

    124-PLL2VDD12 1.2V 1.08~1.32V 1.18V

    122-PLL3VDD12 1.2V 1.08~1.32V 1.18V

    115-USBVDD33 3.3V 3.0~3.6V 3.26V

    14,48,95-VSS12 3.3V 3.0~3.6V 3.26V

    3,52,85,109,114-

    IOVSS33

      1 .2V 1.08~1.32V 1.18V

    119-PLL1VSS12 3.3V 3.0~3.6V 3.26V

    123-PLL2VSS12 1.2V 1.08~1.32V 1.18V

    121-PLL3VSS12 1.2V 1.08~1.32V 1.18V

    3-AVSS33 3.3V 3.0~3.6V 3.26V

    118- USBVSS33 3.3V 3.0~3.6V 3.26V

    2  IC101

    LC87F085NC8AVDD1,VDD2,VDD3,VDD4

      3.3V 2.8~5.5V 3.37V

    3  IC100

    S-24CS16  VCC 3.3V 2.7~5.5V 3.37V

    4  IC602

    PS9850

    VDD_IO 3.3V 2.97~3.63V 3.31V

    VDD_CORE 1.2V 1.08~1.32V 1.25V

    VDD_VIN1 3.3V 2.20~3.30V 3.30V

    VDD_VIN2 3.3V 2.20~3.30V 3.30V

    VDD_A 1.2V 1.08~1.32 1.25V

    5

      IC603

    AK5358

    VA 5V 6.0V MAX 5.11V

    VD 3.3V 4.6V MAX 3.31V

    6  IC605

    S4308  VCC 12V 4.5~12V 11.25V

    7  IC604

    DRV603  VDD 5V 3~5.5V 5.1V

    9  IC502

    EM638165TS-6G  VDD,VDDQ 3.3V 3.0~3.6V 3.27V

    10  IC503

    M25L1605D2I-12G  VDD 3.3V 4.6V MAX 3.27V

    11  IC507

    TC74VHC244FT  VCC 3.3V 2.0~5.5V 3.27V

    12  IC506

    CP Chip  VCC 3.3V 7.0V MAX 3.27V

    13  IC504

    USB2512A  VDD33 3.3V 3.0~3.6V 3.26V

    14  IC505

    278R33  VOUT 3.3V - 3.28V

    15  IC407

    BU9543KV

    VDD 3.3V 2.7~3.6V 3.27V

    VCORE 1.5V 1.4~1.65V 1.58V

    16  IC408

    S3053  VCC1, VCC2 5V 4.3~13.2V 5.10V

    17  IC406

    S8082  SVCC, PVCC 5V 4.3~13.2V 5.10V

    18  IC202

    CS5346

    VA 5V 4.75~5.25V 5.11V

    VD 3.3V 3.13~3.47V 3.27V

    VLS 3.3V 3.13~3.47V 3.27V

    VLC 3.3V 3.13~3.47V 3.27V

    19  IC203

    LM39102D  VOUT 5V - 5.12V

    20  IC201

    NJM2794RB2  VCC 12V 4.3~13V 11.93V

    21  IC204

    LM39102D  VOUT 5V - 5.13V

    22  IC801

    FS-503B

    VDDK 1.2V 1.4V MAX 1.19V

    VDDE 3.3V 4.0V MAX 3.27V

    23  IC803

    M25L1605D2I-12G  VDD 3.3V 4.6V MAX 3.27V

    24  IC806

    TC74VHC244FT  VCC 3.3V 2.0~5.5V 3.27V

    25  IC807

    M25L1605D2I-12G  VDD 3.3V 4.6V MAX 3.27V

    26  IC807

    TC74VHC244FT  VCC 5V 2.0~5.5V 5.12V

    27  IC807

    KIA1112F  VOUT 1.2V - 1.19V

    28

      IC301

    BU2090   VDD 3.3V 7.0V MAX 3.66V

    29  IC302

    BU2090  VDD 3.3V 7.0V MAX 3.66V

    30  IC3U01

    LM3912D  VOUT 5V - 5.11V

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    PRINTED CIRCUIT BOARD DIAGRAMS

    1. MAIN P.C.BOARD(TOP VIEW)

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    3-81 3-82

    MAIN P.C.BOARD(BOTTOM VIEW)

     

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    3-83 3-84

    2. SMPS P.C.BOARD

    NOTE) WarningParts that are critical with respect to riskof fire or electrical shock.

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    3-85 3-86

     3. VFD P.C.BOARD(BOTTOM VIEW)

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    3-87 3-88

    EAX64004201 Rev 2.3

    4. VOLUME P.C.BOARD

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    3-89 3-90

     5. USB P.C.BOARD(TOP VIEW) (BOTTOM VIEW)

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    3-91 3-92

    7. MIC P.C.BOARD (OPTIONAL PART)

    6. IPOD P.C.BOARD(TOP VIEW) (BOTTOM VIEW)

    MEMO MEMO

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    3-93 3-94