Hybrid Rectifier_Kit Cabinet V3 SOW 01-03-2012

8/22/2019 Hybrid Rectifier_Kit Cabinet V3 SOW 01-03-2012

http://slidepdf.com/reader/full/hybrid-rectifierkit-cabinet-v3-sow-01-03-2012 1/24

PROJ

ECT MANAG

DU

EMENT – Hy

L POBA

brid Cabinet

ERETERY

INST

3

RECCABI

LLATIO

IFIERET (V

GUIDLI

AND3 Typ

E

YBRI)

1



PROJ

1.

1.1.

Imple

gene

Each

1.2.

It

ECT MANAG

SOW –

Objectiv

mentation of

ator running.

site will be fit

Hybrid

m

Rectifi

Cabin

Outdo

Cabin

EMENT – Hy

Dual Po

e

rectifier/batt

The deploy

ed with a sta

ectifier/

Descriptio

er and Batte

t BOQ

or Battery Ex

t, with DFC c

brid Cabinet

ered R

ery cabinets

ent consists

ndard config

attery C

y

ansion

ooling

1

3

ctifier/

or Hybrid (b

f enhanced

ration and o

abinet B

ty

Fitted

● B

● B

● D

● D

● I

attery

ttery cyclic)

attery backu

ptimized afte

ill of Mat

with:

attery String

attery String

C Extractor F

ust Inlet Filte

let/Outlet Ca

abinet

on‐grid sites

p and rectifie

wards based

rial

Comments

CB Isolation

abling ‐ 25m

n ‐ 250mm

r Cartridge

bling Compr

to ensure re

r fast charge

on the load

x4

m2 x8

ssion Glands

2

uced

apacity.

onditions.



PROJ

1

1

1

1

ECT MANAG

Power

‐ Dual

Config

Batter

Remot

Syste

DC

Po PVC Pi

Condu

Concr

Scotch

0 Label

1 Cable

2 Drill M

3 Cable

EMENT – Hy

One Rectifier

48V/24V

uration

ies Deep

Cycl

e Manageme

er

Cabling

ping / Bends

it Saddles

te nails

tape

achine

ies

achine + bits

lugs for the D

brid Cabinet

System

1

e

1

nt 1

14

5

1

R

2

C / AC 1

3

Fitted

● P

●

S● P

● D

Class1

● 2

● 1

● S

S

D

m

Bl

Gm U

F

0 F

ll Flexib

Packe

PIN Lu

Ring l

PIN Lu

Termi

with:

BDU 4U/23in

helf

23inch,

5riority LVD an

istribution Pa

Protection)

,900w (60A)

,500w (72A)

andard Recti

S 190F Eners

epends on op

ack ‐ DC 35m

reen‐

16mmV Protective

sten PVC con

sten PVC con

e UV water r

of minimum

gs ‐ 35mm2

gs ‐ 35mm2

gs – 16mm2

als.

h Core Mech

Slot

for

FMPd Non‐priorit

nel ‐ (default

ectifier Mod

C/DC Conver

ier Controlle

ys Batteries

erators BOQ

m2 Power ca

2 Grounding

VC Conduit

duit to concr

duit to concr

sistant, blac

x100 pieces

C cable to fit

C cable to fit

C Mains cab

. for GDN

e30.48

Rectifiy PLD

MCB's + NA

ules x3

ter Modules

r

(Indoor / Out

ble (+) and (‐)

cable

ete

ete

MCB.

M8 terminal

le to fit Scre

3

ers

2

door)

s.



PROJ

1.3.

La

b

c

d

e

I

a

b

c

ECT MANAG

Installat

ogistics and

. Battery C

transport

and packa

. The batte

originally

arrival to

. Transport

(230vAC/

. Each Cabi

total (Ene

. The batte

plementati

. Off load t

protectio

. Follow th

cabinet as

. Based on

before an

EMENT – Hy

ion scop

ransport

binet collecti

d upright. Ta

ging/strap m

y cabinet sh

packaged, du

ite)

of Rectifier/

8vDC) rectifi

et standard

rsys SBS190F)

ies should b

n

e battery ca

crates / cov

cabinet ass

sembly, ensu

he AS‐Build

d after place

brid Cabinet

e – Batte

on from war

ke care of to

aterial not da

uld be cover

e for transpo

odules, ensu

r modules, a

configuration

transported

inet , rectifie

rs

mbly instruct

re the kit is c

lan mark the

ent.

3

ry Cabin

house and tr

/bottom ori

maged or op

d in protecti

t from the fa

re that each

nd 2 x 1,500

for backup is

upright and s

r and batteri

ion guide (be

mplete as fo

position of t

t

ansported to

ntation. Ens

ned.

e sheets and

ctory. (Do no

rectifier is ac

DC/DC (48/

4 x 4 battery

ecured to av

es and place

low) to ensur

llows:

e cabinet (us

site. Ensure t

re all items a

polystyrene

remove tran

ompanied by

24vDC) conve

strings, amo

id damage

hen neatly o

e correct cabi

ing base plat

hat the cabin

re part of co

to avoid scrat

sport packagi

3 x 2,900W

rter modules

nting to 16 b

n polystyrene

inet assembl

e/plinth) and

4

et is

plete kit

ches, as

ng until

C/DC

atteries in

or wooden

. Before

take pictures



PROJ

a

b

c

d

ECT MANAG

ase Plate/Pli

. If a concr

(laying

of

if require

. Locate ba

. Bolt the c

cabinet pl

no cable

. Bolt cabin

the corres

entry and

EMENT – Hy

nth mount

te plinth is r

concrete

plin is part of SO

e plate/plint

binet plinth

inth is mount

land entry/e

et base to ca

ponding hole

exit cables)

brid Cabinet

quired ensur

h

is

not

part

W)

h, place on m

own on the

ed with the c

it knockouts

inet plinth u

s and make u

3

e that you ha

of

SOW,

unle

arked area fo

concrete plin

able gland en

face the fron

sing (12x M8)

se of compre

ve precast sla

ss

requested

r assembly.

h using (4x

try/exit holes

of cabinet)

HEX Bolt and

ssion glands

bs available

y

HTA,

how

10) roll bolts

facing the si

(12x M8) Wa

rovided. (Bas

00mm x 700

ver

placing

p

provided. En

es and back.

shers provid

ed upon the

5

m x 100mm

recast

slabs,

sure the

(Beware that

d. Knock out

number of



PROJ

Cabin

a. B

hb. F

c. B

d. F

ECT MANAG

et assembly

olt left hand

inges

on)

asten nuts lig

olt back pan

asten nuts lig

EMENT – Hy

side to base/

htly, tighten l

l assembly to

htly, tighten l

brid Cabinet

linth assemb

ater on once

left side pan

ater on once

3

ly, using (4x

cabinet fully

el, using (4x

cabinet fully

6) Flange N

ssembled an

6) Posy Scre

ssembled an

ts provided.

d squared.

s and (4x M

d squared.

(use the side

6) Washers p

6

with the

rovided.



PROJ

e. B

a

f. F

g. L

h. F

ECT MANAG

olt right han

nd (4x M6) Fl

asten

nuts

lig

ocate top pa

6) Flange Nu

asten nuts lig

EMENT – Hy

side to back

ange Nuts pr

htly,

tighten

l

el and moun

ts provided.

htly, square

brid Cabinet

panel and ba

vided.

ater

on

once

onto top of

p cabinet an

3

se/plinth ass

cabinet

fully

cabinet by bo

fasten all sc

mbly, using (

ssembled

an

lting onto tw

rews/nuts tig

4x M6) Posy

d

squared.

side panels

tly.

Screws, (4x M

and back pan

7

6) Washers

el, using (8x



PROJ

i. B

j.

ECT MANAG

olt roof to to

ount rectifie

EMENT – Hy

p panel, usin

r 23 inch mo

brid Cabinet

(4x M6) Flan

nting rails on

3

ge Nuts prov

front left an

ided.

right panels

, using (6x M ) Flange Nut

8

provided.



PROJ

k. L

l. S

ECT MANAG

ocate mains s

fter routing

a

ecure cabling

EMENT – Hy

ocket box an

ll AC/DC

and

using tie wra

brid Cabinet

d clip onto le

alarm monit

ps.

3

t hand panel.

ring cabling,

fit

all

cable

straps

on

left

and

right

hand

9

panels.



PROJ

m. L

n.

o. F

ECT MANAG

ocate and fit

ount door in

it door

earth

EMENT – Hy

battery shelv

position ont

strap lug,

usi

brid Cabinet

s onto front

hinge barrel

g (3x

Star

W

3

and back of t

ls and fit doo

shers), (2x

Fl

he side panel

limiter and

at Washer)

a

.

olt, using (1x

d (1x

M6)

Fl

M6) Nylock

nge Nut

pro

10

ut provided.

ided.



PROJ

p.

c

1.4.

a

b

ECT MANAG

nce cabinet f

artridge onto

Installat

ectifier core

. Mount re

space fro

. Fasten th

EMENT – Hy

ully wired (A

base/plinth

ion scop

chassis moun

tifier chassis

bottom (as

rectifier cha

brid Cabinet

/DC and alar

ssembly.

e – Recti

t

to the batter

indicated bel

ssis to the ca

3

m cables rou

ier Syst

cabinet, 23”

ow), for futur

inet using 8

ed), batterie

m

rail above b

e expansion

M6 x 12mm

and rectifier

ttery shelvin

urposes.

screws and c

fitted, install

g. Ensure to l

age nuts pro

11

air filter

ave 1U

ided.



PROJ

a

b

c

d

e

f.g

h

i.

ECT MANAG

abinet powe

C Power

Con

. Connect b

FB1 =

FB2 =

FB3 =

FB4 =

. Connect b

. Battery ca

. Connect a

F10 or F1

. Load cabl

and Batte

Connect a

. Connect a

(Red – 0V

. Connect a

10A MCB

Brow

Black

Yello

Interconn

EMENT – Hy

r / interconn

nections, Ba

attery negati

Battery Strin

Battery Strin

Battery Strin

Battery Strin

attery positi

ble provided

nd route DC l

(24V 63A D

to be provid

ry/Rectifier C

nd route

5m

nd route 1.5

buss bar and

nd Route 3‐c

F7. Fan contr

n = 0V (Buss

= ‐48V (10A

= Ground

ecte 16mm2

brid Cabinet

ctions

tery terminal

e terminal c

g 1 – top shel

g 2 – shelf se

g 3 – shelf thi

g 4 – bottom

e terminal co

25mm2 x 8 (

oad cables. If

load MCB).

ed by contra

abinet

2 3 core

tra

m DC Red/B

Black ‐48V vi

re cap tie D

ller mounte

ar)

CB F7)

round cable

3

ls and

Load

nnections to

f

ond from to

rd from top

shelf

nnections to

lue – negati

48V use MC

tor (depend

smission cab

lack to RMS (

a 10A MCB)

power cable

on DIN rail l

‐ Rectifier ch

125A MCB Is

the 0V buss b

e and red – p

F1 or F2 (48

d on the dist

le from

48V

provided). Us

to Fan Contr

ocated next t

ssis to cabin

olation break

ar

ositive)

63A DC loa

nce betwee

istribution, u

e 48V distrib

ller (provide

ventilation

t earth stud

ers:

MCB) and if

RBS (Radio

se 16A

MCB

tion, 10A M

d). Use 48V d

an.

to station ea

12

24V use MCB

ase Station)

3.

B F6.

istribution,

rth.



PROJ

ECT MANAG

attery String

ectifier chas

CB Distribut

EMENT – Hy

connection ‐

is front view

ion

brid Cabinet

8Vdc

3

13



PROJ

T

a

ECT MANAG

able 1 Specif

ITEM

DESFB1 Batt

FB2 Batt

FB3 Batt

FB4 Batt

F1 Ten

F2 Ten

F3 Tra

F4 Tra

F5 Aux

F6 SA

F7 DFC

F8

SpaF9 Nav

SPD Sur

FAA AC

FA1 Plu

F10 Ten

F11 Ten

F12 Spa

F13 Spa

F14 Spa

C Mains Po

. Connect a

terminal

Rectifier

EMENT – Hy

ication

CRIPTION

ery String1 Is

ery String2 Is

ery String3 Is

ery String4 Is

ant1 (‐48V Lo

ant2 (‐48V Lo

smission1 (

smission2 (T

iliary (future

2 RMS

(Ventilation

re (Dummy

–

Lights (‐48V

e Protection

ains Isolatio

/ AC Nav Lig

ant1 (+24V L

ant2 (+24V L

re (Dummy –

re (Dummy –

re (Dummy –

er Connectio

nd Route

4 c

lock. (existin

C Mains Inp

brid Cabinet

olation

olation

olation

olation

ad)

ad)

aster)

enant)

xpansion)

Fan)

future expan

Navigation Li

n

hts

ad)

ad)

future expan

future expan

future expan

n

re 16mm2

A

site cabling

t Connectio

3

RATI125

125

125

125

63A

63A

16A

16A

16A

10A

10A

sion)hts) 10A

Class

80A

20A

63A

63A

sion)

sion)

sion)

C mains

load

to be reused)

NG Q 1

1

1

1

1

1

1

1

1

1

1

1

1 1

(3‐pole) 1

1

1

1

output from

Y

TS to

rectifie

r AC

mains

in

14

put screw



PROJ

T

1.5.

a

b

ECT MANAG

able 2 Specif

ITEM

DESFAA AC

FA1 Plu

SPD Sur

CC Controlle

Installat

ectifier expa

. Mount re

. Fasten th

provided.

EMENT – Hy

ication

CRIPTION

ains Isolatio

/ AC Nav Lig

e Protection

r

ion scop

sion core ch

tifier expans

rectifier exp

brid Cabinet

n

hts

e – Recti

assis mount

ion chassis to

ansion chassi

3

RATI80A

20A

Class

ier Expa

the bottom

s to the cabin

NG Q (3‐pole) 1

1

2 1

nsion Sh

f the rectifie

et using 4 x

Y

elf

(1U space all

6 x 12mm sc

located for ex

rews and cag

15

pansion).

e nuts



PROJ

E

a

bc

d

a

ECT MANAG

xpansion she

. Remove t

. Remove

f . Install the

. Re‐conne

rounding

. The expa

EMENT – Hy

lf installatio

o M5 screw

ur

M5

screw DC connecti

t 24V cables

sion power s

brid Cabinet

and interco

s from +24V

s

from

0V

ann plates and

to +24V busb

helf must be

3

nection bus

usbar of the

‐

48V

busbatighten them

ar using two

rounded to t

ars

power shelf t

s,

fixing

the

Dwith the twe

5 screws pr

he system.

detach the

C

distributiolve M5 screw

vided.

24V cables.

to

power

shs and washer

16

elf

outputs.

s provided.



PROJ

a

S

a

ECT MANAG

C Mains Po

. Install the

ignal Interco

. Interconn

EMENT – Hy

er Connectio

cable harnes

nection

ect the RS485

brid Cabinet

n

s from the ex

communicat

3

pansion shelf

ions and 24V

to the AC inp

current shar

ut terminal b

between th

lock, upper si

shelves.

17

de.



PROJ

a

a

b

c

ECT MANAG

ower Shelf A

. Check an

odule Confi

. The syste

DC/DC sta

. By adding

position o

. The FMD

EMENT – Hy

ddressing

confirm the

uration

is originally

rt address se

the expansio

f the FMD (2

odules mus

brid Cabinet

correct addre

configured w

to 4. (refer t

n shelf, the D

V converter)

always be pl

3

ssing on bot

ith two FMD

o config Wiza

C/DC start ad

modules, ot

aced in the l

power shelf

(24V convert

rd 1, PowCo

dress must b

erwise the sy

st positions o

and expansio

r) modules i

ETC softwar

changed ac

stem may no

f the total po

n power shel

n position 4 a

e).

ording to the

t function pr

wer shelf con

18

.

nd 5, with

actual

perly.

figuration.



PROJ

1.6.

S

a

b

a

a

b

c

d

ECT MANAG

Installat

AM2 RMS

Se

ll SAM2 RMS

ains Phase F

. Mount M

. Connect 3

Mains scr

connectio

attery Curre

. Mount Ba

battery st

Note the

avigation Lig

. Mount N

. If AC Navi

. If DC Navi

. Output of

EMENT – Hy

ion scop

nsor Connect

power (AC/D

requency Se

ins/Phase Fr

x 1.5mm Re

w terminal c

n.

t Sensor

ttery Current

ring connecti

irection of c

ht AWM Sen

V Sensor (DC

gation lights,

gation lights,

the AWM se

brid Cabinet

e – SAM

ion

C) and tempe

sor

equency mon

Phase powe

onnections, a

Sensor (BCP)

ns).

rrent flow (p

sor

or AC type)

interconnect

interconnect

sor will be c

3

RMS in

rature are lo

itor next to 3

r (L1 – L3) se

nd connect 1

across positi

ositive lead B

n any spare

Input from N

input from N

nnected to t

erconne

ated inside R

Phase Isolati

sing cables b

x 1.5mm Bla

e DC Battery

CP arrow mu

osition of Re

V MCB FA1

AV MCB F9

he cable pow

t

ectifier/Batt

n breaker (F

etween MPF

k to the neut

String cables

t face towar

ctifier distrib

ring the tow

ry Cabinet

AA)

sensor to 3 P

ral (N) screw

(ensure to cl

s batteries)

tion rail.

er lights on t

19

ase Input A

terminal

mp all four

e mast.



PROJ

a

b

a

ECT MANAG

ectifier Alar

. Connect 4

. The N/C c

Recti

Recti

Recti

Recti

ectifier Cont

. Connect a

Controller

ectifier Mod

Slot the 3

Slot the 2

expansion

In

the

casconfig Wi

EMENT – Hy

s

pair alarm c

ontacts of rel

ier System Fa

ier Module

F

ier Low Volta

ier Over Volt

oller Manag

nd Route LA

, device Ethe

le and DC /

x (60A) rectif

x (70A) DC to

power shelf)

of

48V

rectiard 1, PowC

brid Cabinet

ble between

ays 1‐4 of X5

il – RMS Rec

il –

RMS

Rec

ge – RMS HO

ge – RMS S2

ment Port

(straight) ca

net port.

C converter

ier modules i

DC converte

ier

modules

im ECT softw

3

rectifier alar

and X6 will b

Input

2 Input

Input

Input

ble from ACC

to position 1

modules int

n

positions

1re).

outputs an

wired as foll

Controller (E

– 3

position 4 –

‐

5,

ensure

to

SAM2 RMS i

ows:

hernet Port)

5 (default co

isable

‘DC/D

inputs (provid

to ECS2 Com

nfiguration,

C

used’

optio

20

ed).

unications

ithout

n.

(refer

to



PROJ

i

1.7.

a

b

1.8.

a

b

c

d

ECT MANAG

OTE: Ensure

sertion

into

Installat

. Ensure all

compressi

. All cablin

DC R

AC M

Ensur

DC Tr

RMS

RMS

(Knoc

Installat

attery Block

. Ensure th

. Ensure th

. Connect i

. Connect b

EMENT – Hy

that the recti

the

rectifier

ion scop

cabling, AC t

on glands (k

must be rou

S/Tenant Lo

ains Cables 1

e the AC mai

ansmission L

C Supply

ca

ignal alarm/

k out positio

ion scop

installation/

t protective

t the batteri

terconnecti

attery block

brid Cabinet

fier and conv

hassis.

e – Cabi

pe, DC type

ock outs), ca

ed through P

d cables 35m

mm2 – use 3

s cabling is o

ad cables 5

les 1.5mm2

ontrol conne

with respect

e – Batte

onnections

cloth is laid o

s are spaced

n links betwe

ymmetry con

3

erter modul

et Cable

nd RMS sign

inet brush p

VC conduit p

m2 – use 32

2mm or 25m

pposite side

m2 – use 25

use

20mm

ctions – use

to cabinet w

ry Install

each cabine

and aligned

en batteries

nection (mid

s locking clip

Routing

alling are rou

anel and stra

iping to respe

m Glands/K

m Gland/Kno

o the DC loa

m Glands/K

lands/Knock 0mm Glands

ill depend up

ations

t shelve whe

(series conne

way 24V poin

s are in the o

ed through t

ped down ac

ctive connect

ock outs per

ck outs.

cabling.

ock outs per

outs Knock outs

on cable rout

sliding the b

tion per batt

t)

pen position,

he appropriat

cordingly.

ion points.

connection

connection

ing)

atteries in

ery sting)

21

before

e



PROJ

S

a

ECT MANAG

1. Inter link

2. ‐48Vdc f

3. 0Vdc fro

4. Battery c

ymmetry con

. Use the s

(24V) poi

Batte

Batte

Batte

Batte

EMENT – Hy

between bat

om Isolation

buss comm

over

nection poin

mmetry cabl

t.

ry String 1 –

ry String 2 –

ry String 3 –

ry String 4 –

brid Cabinet

teries and sy

breaker

on bar

t

e provided to

ed/white

reen/white

ellow/white

lue/white

3

metry conn

make the fol

ection (24Vdc

lowing conne

)

ctions to eac battery stri

22

g midway



PROJ

1.9.

a

bc

f

i

ECT MANAG

OTE: Ensure

attery

termi

Installat

nce all cablin

repared, the

C Load Cuto

. Disconne

would be

cutover c

. Ensure to

. Ensure w

not infor

C Load Cuto

. Inform N

. Disconne

switched

. Connect t

ensure co

sides. (Po

. Insert eit

. Ensure th

scotch ta

. The RBS

to prior A

. During do

disconne

(ensure c

. Once co

operation

. Confirm

AXIMUM al

et before cu

OTE: EACH

PERATOR T

EMENT – Hy

that that all

al

and

symm

ion scop

g (DC, AC, an

cutover proc

er

t existing ma

suggested to

uld always b

connect 3‐ph

ile cutover c

NOC of pos

er

C of possibl

t the existin

off and all dis

he newly rou

rrect polarity

sitive + or Ne

er pin or rin

at pin

lugs

ar

e or heat sh

ill drop mo

C cutover.

wntime, ens

ting existing

ble polarity i

pleted, the 2

of both RBS

ith NOC that

lowed down

tover comm

PERATOR H

FIND SUITA

brid Cabinet

attery isolat

etry

cable

co

e – Cuto

d RMS signal/

ure can begin

ins 3‐phase lo

lay a 3‐phase

e recovered t

ase L1

‐3 and

mmences th

ible outages.

outages.

DC load cabl

connected D

ted DC cables

and label DC

gative ‐).

lug 35mm2

properly cri

ink sleeving.

entarily duri

re that the tr

DC cables an

s properly lab

4V RBS load

radios and tr

site is fully f

ime is 5min t

nces.

S DIFFERENT

BLE CUT OVE

3

ion breakers

nnections.

er Proc

control) are

, in order to

ad output fr

mains cable

o be re‐used

Neutral prior

at the existin

es from RBS.

cable lugs a

from the rec

cables accor

epending on

ped and

ins

g cutover, as

ansmission D

connecting

elled, similar

CB and 48V

nsmission.

nctional.

hus ensure a

CRITERIA S

R TIME FRA

as well as DC

dure

t their respe

inimize site

m ATS and r

rior to cutov

t the followi

to turning

iso

battery bac

Ensure that t

re sealed wit

tifier/battery

ingly, on bot

RBS make/ty

ulation wrap

no AC powe

C cutover tak

he newly rou

to RBS load)

Transmission

ll cabling is p

RROUNDING

E

load breaker

tive destinati

own time.

route to rect

er. The 3‐pha

g site)

lation MCB

o

up is sufficie

e Ericsson B

insulation.

cabinet to th

h the rectifie

pe.

ed around

th

is connected

es place simu

ted DC powe

load MCB ca

e‐routes and

DOWNTIME.

s are switche

ion and adeq

ifier/hybrid c

se mains cabl

n.

nt to maintai

U/LVD brea

e RBS. Before

/battery cabi

e lugs,

best

i

to the PSU

ltaneously, b

r cable for tra

n be switche

all prerequi

. LIAISE WITH

23

d off during

ately

binet. (It

e after

site load. If

ers are

connecting,

net and RBS

to use

odules due

nsmission.

on. Confirm

ites were

NOC



‐

‐

‐

attery Check

ectifier com

ll rectifiers ar

760AH ba

DOD% 50

Equalizati

onfiguration

C-000630_AC.

List

issioning

e pre‐progra

tery capacit

n charge (SB

file

pcg

med for the

S battery typ

following co

e)

figuration

Hybrid Rectifier_Kit Cabinet V3 SOW 01-03-2012

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Transcript of Hybrid Rectifier_Kit Cabinet V3 SOW 01-03-2012