22

H.Plus-405

Proven Innovation, Reliability & Versatile Production Performance

3

Pallet Size500 x 500 mm

H85

0 m

m

Ø700 mm

Largest Working Envelopein its Class

THERMAL MEISTER ™ (Thermal Displacement • Compensation for Spindle & Feed Axis) is provided as standard.

Feed Axis Grease Auto Supply System is provided • as standard.

Powerful Swarf Management by W-Type Cover for • Z-Axis + X-Type APC Door.

Superb Reliability

Ergonomic design – based around maximum • operator comfort & productivity.

Supplied with powerful NC Options•

user Friendly

Matsuura G-Tech 30iMatsuura G-Tech 840DI

Strokes of all axes has been increased to • 660 mm (25.98 in.) [+60 mm (2.36 in.)].

Max. work piece envelope increased to • ø700 x H850 mm (ø27.55 x H33.46 in.)[+ø50mm, +H100 mm (ø1.96 in., +H3.93in.)]. No competitor machine has a larger working envelope.

Rapid traverse rate (X/Y/Z) increased to • 60 m/min (2,362 ipm) [+10 m/min (393.7 ipm)].

Min. distance from spindle to pallet center reduced • to 70 mm (2.75 in.) [-50 mm (1.96 in.)]

51 tools• ATC as standard [+20 tools] incorporating a new Matsuura developed high speed ATC tool indexing system.

High speed indexing increased to • 100 min-1 [+50 min-1], the rotary table can be supplied with a DD Motor as an option.

Floor space reduced by • 12% to 10.0 m2.

upgraded Standard Specification [compared to previous model]

Loading Capacity400 kg (880 lb.)

(Ø27.55 in.)

(H33

.46

in.)

(19.68 x 19.68 in.)

44

Linear Pallet System PC26

Type Features Production Volume Number of Pallets

Floor Pallet System

Compact, fully integrated & expandable multi pallet system

Low to Medium Volume

PC6

Tower Pallet System

Vertically aligned space saving multi pallet system

Medium to High Volume

PC12

Linear Pallet System

Twin deck, fully expandable linear pallet system

High to Continuous High Volume

PC17~

Matsuura offer 3 proven, expandable & highly productive multi pallet systems – tailored to your production process

unmanned Multi Pallet Excellence

5

Compact Floor Area

Effective, Proven & Continual unmanned Production

Floor Pallet System

Linear Pallet System

MAM72-63V

PC6

PC17~

Vertically Aligned Space Saving Stocker Tower Pallet System

PC12

Option

Option

Option

The pallet storage options of all Matsuura H.Plus Series horizontals can be upgraded after the initial purchase of your machine to support your changing production environment. Retrofits at your premises can be accommodated quickly, efficiently & cost effectively. Linear pallet systems have the added advantage of being able to fully support both 4-axis Matsuura horizontals & certain Matsuura 5-axis machines, providing they have the same pallet size.

66

Type Number of Tools

High Speed Index Drum Magazine51 (Fixed Address) Standard

52 (Memory Random) Option

Max. 240 tool storage Matrix Magazine 120 / 150 / 180 / 210 / 240 Option

Max. 320 tool storage Matrix Magazine 120 / 160 / 200 / 240 / 280 / 320 Option

Max. 520 tool storage Matrix Magazine 360 / 400 / 440 / 480 / 520 Option

Matrix Magazine for 320 Tools

unrivaled Tool Storage & Management Capacity - Supporting Your unmanned Production Process

7

High Speed Index, Low NoiseDrum Magazine

New ATC touch panel display – larger screen, ergonomic & user friendly.

All tool management & ATC functionality can be controlled from this screen.

All Tools NG Tools Auto Recovery

Space Saving, Large CapacityMatrix Magazine

Offering unparalleled capacity, functionality & reliability Matsuura’s Matrix ATC Systems support the growing global requirement for extended periods of unmanned CNC production

All Matsuura ATC's are well lit & user friendly.

Standard

Option

Designed & fully proven by Matsuura this new drum magazine offers vastly reduced tool change times when compared to conventional designs. Tool indexing time has been reduced by a massive 60%. With less moving parts than standard ATC’s, a design imperative from the outset was the elimination of un-necessary noise & vibration.

ATC time 2.7 sec.

Neighbor tool calling time 0.4 sec.

The longest next tool calling time 3.2 sec.

Drum Magazine – Specification

Max. Tool Weight10 kg (22 lb.)

Max. Tool Length350 mm (13.77 in.)

Max. Tool Diameter90 mm (3.54 in.)

150 mm (5.90 in.)When the pockets on both sides are empty

Max. Tool Weight10 kg (22 lb.)

Max. Tool Length350 mm (13.77 in.)

Max. Tool Diameter80 mm (3.14 in.)

150 mm (5.90 in.)When the pockets on both sides are empty

88

DD Motor Driven 100 min-1 DCS Dynamic Clamp SystemThe DD (Direct Drive) motor driving the NC controlled rotary table indexes twice as fast as a conventional worm gear set up.DD Motors also possess the added advantage of being non contact. The non contact aspect of the DD Motor also eliminates not only the abrasive wear on components associated with conventional worm gear set ups but also completely removes backlash, offering increased and sustained positional accuracy as well as high speed operation.The functional simplicity and reliability of the DD mechanism is also maintenance free.

Matsuura are proud to announce the development of our DCS System (Dynamic Clamp System). This automatic feature of the DD Motor mechanism will clamp the rotary table if and when a pre-determined force greater than the DD Motor can hold is brought to bear against it – as in heavy milling operations.Once the force is lower than the pre-determined level, the clamp will automatically remove itself. This set up offers yet another substantial advantage over traditional worm gear set ups. Owing to the automatic functionality of the DCS System, un-necessary clamping is eliminated – offering further reductions in indexing, cycle & operational times.

NC Controlled Indexing Rotary Table :High Speed, Accuracy & Reliability Option

PATENT PENDING

Application of the DCS system

Conventional MachiningB

-90.0Table Clamp Machining Table

UnclampB

0.0

Application of the DCS system. -On the light machining, it skips M21 operation. -On the heavy duty machining, if the loading force exceeds

a designated value then it keeps M21 command.

M21 M22

B-90.0 Machining B

0.0REDUCTION

9

20,000 min-1

Vacuum Type Coolant Thru Spindle System

● 30,000 min-1 spindle is available as option

This newly proven option removes all residual coolant from the tool and spindle during tool changing operations.

Matsuura Hi-Tech Spindle

Motor Power 15 / 18.5 kW (25 HP)Motor Torque 108.5 N・m/1,320 min-1

187 Nm

102 Nm

47 Nm35 Nm

52 Nm70 Nm

17 Nm12 Nm

0.4 kW

0.8 kW

22 kW

11.2 kW16.5 kW 22 kW

15 kW

Spindle Motor Power & Torque Diagram

Spindle Motor Power & Torque Diagram

Spindle Speed （min-1）

Spindle Speed （min-1）

Torque （N・m）

Torque （N・m）

Power （kW）

Power （kW）Spindle Motor Power & Torque Diagram

Spindle Speed （min-1）

Torque （N・m） Power （kW）

Spindle Motor Power & Torque Diagram

Spindle Speed （min-1）

Torque （N・m） Power （kW）

Spindle Grease Auto Supply System

The heart of all Matsuura machines – the Matsuura Hi-Tech Spindle, from the original pioneers of High Speed Spindles. With integrated grease lubrication, noise output lower than 75dB and vastly reduced air consumption all Matsuura Spindles offer years of reliable service and maintenance free operation.All Matsuura Spindles are designed and built in house at our clean room centers of excellence in Fukui Japan & Leicestershire England.

Proven, State of the Art Spindle

12,000 min-1

Motor Power 15 / 22 kW (30 HP)Motor Torque 187.3 N・m/1,120 min-1

Standard

Option

Option

1010

9°

45°30°

Conventional Machine BedConventional Machine Bed

Swarf Flow

Swarf Flow

Cover

Cover

H.Plus-405 Bed

Gutter GutterGutter Gutter

Gutter Gutter

Effective & Reliable Swarf Management

The new design of the X-Type APC door between the machining enclosure and the APC has proven itself to be highly effective in eliminating swarf build up around the APC door.

The Z-axis protective cover offers a slant of 45 deg – assuring rapid fall away of swarf & chips. The design of the enclosure ensures no swarf traps – protecting your unmanned production processes & offering peace of mind, lights out unattended operation.

W-Type Protection Cover X-Type APC Door

Machining Area

Machining Area

Pallet

Spindle

Ope

rato

r Sid

e

Work Station

I-shaped conventional APC door

X-Type APC door

Reduced spattering area.

PATENT PENDING

11

Z-Axis Travel660mm (25.98 in.)70mm (2.75 in.)

Y-A

xis

Trav

el66

0mm

(2

5.98

in.)

Min. Distance from pallet center to spindle gauge line

Spindle edgemovement area

4923mm (193.81 in.)

Conventional Machine H.Plus-405

Red

uctio

n of

the

apro

n st

age

of th

e co

olan

t tan

k

4200mm (165.35 in.)

2314

mm

(91.

10 in

.)

2387

mm

(93.

97 in

.)

Calculation

NCCommand

Compensation

SpindleTemperature

Control information

The newly designed H.Plus-405 requires 12% less floorspace than the previous model.

The minimum distance from pallet center to spindle gauge line has been reduced by 50 mm (120mm → 70mm). Even though Matsuura H.Plus machines are renowned for their rigidity, previously unattainable levels of ultra rigid machining with shorter cutter lengths can now be effortlessly achieved.

Improved Accessibility Minimum Maintenance

Reduced Machine Footprint

THERMAL MEISTER ™

Thermal Meister ™ monitors the temperature of the spindle and the X, Y and Z axes and supplies a constant feed of compensation values to the NC to maintain assured accuracy.

Thermal Displacement Compensation

Schematic of the THERMAL MEISTER ™ system

H.Plus-405 Movement Ranges(Y&Z-Axis)

Comparison of the floor area

An automatic grease supply unit as standard feeds the spindle & all axes – eliminating maintenance intervention.

All equipment & systems requiring maintenance are conveniently located at the rear of the machine – designed for easy access.

Standard

PATENT PENDING

1212

The Latest High Performance NCPowerful NC Choices Matsuura G-Tech 30i or Matsuura G-Tech 840DI

Matsuura G-Tech 840DI

IZ-1/COMP

Advanced Zee LagY

After compressing a maximum of 50 blocks and engaging the 100 Block Look Ahead function, IZ-1/COMP interpolates & “best-fits” a B-spline to the selected points.

Machining for General Parts or Mold & Die

For High Speed & Superb Surface Finish

( Max. 5,000 Block Look Ahead + Spline Interpolation)

Machining for more Complex, Precision Parts

Equipped with the latest high performance CPU, Windows XP Professional.

10.4 inch color LCD, Compact flash drive, soft keys vertically arranged.

Standard

Option

Windows XP Professional is a Microsoft Corporation Trademark

IZ-1/30NF, IZ-2/150NF

IZ-1/15F

Matsuura G-Tech 30i

Executing the max. 200(IZ-1/30NF) or 600*(IZ-2/150NF) - block look ahead linear acc./dec. before interpolation achieves a smooth acc./dec. across the multiple blocks calculated by nano order.

Machining for General Parts or Mold & Die

For High Speed & Superb Surface Finish

( Look Ahead Linear Acc./dec.+ Nano interpolation )

Machining for more Complex, Precision Parts

High speed CPU and FSSB, internal CNC bus, optical fiber cables used for high speed data transfer.

Nanometer resolution.

10.4 inch color LCD, Compact flash port, PC file management structure.

Standard

Option

* Max. 1,000 block available as option.

13

Handy Man F /YHandy Man provides major savings by reducing set-up, programming, operating & maintenance times.

H.S.M. NC Package

High Speed High Accuracy Package Matsuura G-Tech 30i

IZ-2/150NF

1000 block look ahead

Nano smoothing

Nano smoothing 2

Optional torque acc./dec.

Fast data server

This extensive package of High Speed software has been developed from our many decades as innovation & technology leaders in the field of High Speed Machining

Proven Software Performance

Troubleshooting screens from Handy ManⅡ

H.Plus Series

ø850 mm (ø33.46 in.)

H90

0 m

m(H

35.4

3 in

.)

500 mm

(19.68 in.)500 mm(19.68 in.) H.Plus-630 can operate with an

800 x 800mm (31.49 x 31.49 in.)pallet.

ø1,050 mm (ø41.33 in.)

H1,

000

mm

(H39

.37

in.)

630 mm

(24.80 in.)630 mm

(24.80 in.)H.Plus-300 can operate with an 400 x 400 mm (15.74 x 15.74 in.) pallet.

ø530 mm (ø20.86 in.)

H76

0 m

m(H

29.9

2 in

.)

300 mm

(11.81 in.)300 mm

(11.81 in.)

H.Plus-300

Loading Capacity ： 250 kg (550 lb.) Loading Capacity ： 500 kg (1,100 lb.) Loading Capacity ： 1,200 kg (2,640 lb.)

H.Plus-500 H.Plus-630

High Speed High Accuracy Package Matsuura G-Tech 840DI

When utilizing this software, setting the required part accuracy level is quick, simple and user friendly, allowing you to prioritize precision against speed.

IPC

Image of IPC

StandardHigh-Speed Precision Machining Program Support Function

Conventional Tapping

AD-TAP

8 Holes

10 Holes

Matsuura's unique spindle motor control technology- AD-TAP, intelligently optimizes the torque V speed characteristics of the spindle motor, depending on the size of the tap used. This provides average reduction of 20% in tapping time.

AD-TAP

Comparison with AD-TAP and Conventional Tapping

StandardHigh-Speed Tapping Function

Standard Option

Please contact Matsuura for a copy of our in-depth Handy ManII brochure.

PATENTED

1414

■ Movement & Ranges

X-Axis Travel mm (in.) 660 (25.98)

Y-Axis Travel mm (in.) 660 (25.98)

Z-Axis Travel mm (in.) 660 (25.98)

B-Axis Travel deg 360 (1deg index)

■ Pallet

Working Surface mm (in.) 500 x 500 (19.68 x 19.68)

Loading Capacity kg (lb.) 400 (880)

Max. Work Size mm (in.) ø700 x H850 (ø27.55 x H33.46)

■ Spindle : BT40

Spindle Speed Range min-1 40 ~ 12,000

Spindle Motor Power(Contin. / short) kW (HP) 15 / 22 (30)

Spindle Max. Motor Torque N·m/min-1 187.3 / 1,120

■ Feedrate

Rapid Traverse (X/Y/Z) mm/min (ipm) 60,000 (2,362.2)

Rapid Feed Acceleration G 0.98 / 1.21 / 0.91

■ Automatic Tool Changer

Type of Tool Shank JIS B 6339 40T

Type of Retention Knob JIS B 6339 40P

Number of Tools 51 (Drum Magazine : Fixed Address)

Max. Tool Diameter mm (in.) Ø90 (3.54)

Max. Tool Diameter mm (in.) Ø150 (5.90) : with conditions

Max. Tool Length mm (in.) 350 (13.77)

Max. Tool Weight kg (lb.) 10 (22)

Tool Change Time sec 2.7

■ Automatic Pallet Changer

Type of pallet Change Turn Table Methods

Pallet Change Time sec 7.2 : Pallet to Pallet

■ Power Supply

Input Power kVA 58

Voltage V AC200 / 220 ± 10%

Frequency Hz 50 / 60 ± 1

Air Source MPa 0.54~0.93

Required Air Volume NL/min Max.350

■ Standard Accessories

01. Total Splash Guard 10. 9 Sorts of M-code Counter

02. Synchronised Tapping Function

11. THERMAL MEISTERTM

　( Thermal Displacement Compensation for spindle & Feed Axis)

03. AD-TAP Function 12. Work Light

04. IPC Function 13. Standard Mechanical Tools and Tool Box

05. Spindle Oil Cooler 14. Machine Color Paint

06. Auto Grease Supply Unit for XYZ

15. Levelling Plate and Bolts　　(not Foundation Pad)

07. Swarf Rear Disposal 16. Handy ManⅡ F/Y

08. Chip Flow System17. Install CD-R for Program/

Edit on Memory Card only for Matsuura G-Tech 30i

09. Spindle Overload Protection 18. Matsuura Safety Specification

Main Specifications

960

(37.

79)

2683

(105

.62)

2980

(117

.32)

660(25.98)

70(2.75)

464

(18.

62)

1923

(75.

70)

2387

(93.

97)

2387 (93.97)

60(2.36)

4140 (162.99)

4140 (162.99)

1020

(40.

15)

330

(12.99

)33

0(12

.99)

Outline (Standard Specifications)

Machine Weight : 10.4 t

Unit : mm (in.)

15

Equipment■ Spindle

12,000 min-1 (Grease) ○

20,000 min-1 (Auto Grease) ▲

30,000 min-1 (Oil-Air) ▲

■ ATC

51 (Drum Magazine : Fixed Address) ○

52 (Drum Magazine : Memory Random) ▲

120 / 150 / 180 / 210 / 240 (Matrix Magazine 240 base) ▲

120 / 160 / 200 / 240 / 280 / 320 (Matrix Magazine 320 base) ▲

360 / 400 / 440 / 480 / 520 (Matrix Magazine 520 base) ▲

■ High Accuracy Control

Scale Feedback System X/Y-Axis (HEIDENHAIN) ▲

Scale Feedback System Z-Axis (HEIDENHAIN) ▲

Scale Feedback System X/Y/Z-Axis (HEIDENHAIN) ▲

THERMAL MEISTER ™ (Thermal Displacement Compensation for spindle & Feed Axis) ○

■ APC

PC2 ○

PC6 (Floor Pallet System) ▲

PC12 (Tower Pallet System) ▲

PC17~ (Linear Pallet System) ▲

■ Additional Table

Matsuura made 1 degree Index Table ○

Matsuura made NC Controlled Rotary Table (with DCS) ▲

■ Coolant

Coolant Unit ○

Coolant Shower System ▲

Vacuum Type Coolant Thru Type A ▲

Vacuum Type Coolant Thru Type B ▲

Vacuum Type Coolant Thru Type C (2MPa) ▲

Vacuum Type Coolant Thru Type C (5MPa) ▲

Vacuum Type Coolant Thru Type C (7MPa) ▲

Coolant Flow Checker ▲

Mist Separator Unit ▲

Mist Separator Unit with Fire Protect Damper ▲

Coolant Temperature Controller (Tank 100L) ▲

Coolant Temperature Controller (Tank 200L) ▲

■ Swarf Management

Total Enclosure Guard ○

Spiral Chip Conveyor ▲

Lift-Up Chip Conveyor with Drum Filter (Scraper Type) + Spiral Chip Conveyor *Oily coolant should be less than 10cSt. ▲

Chip Bucket ▲

Air Blow For Chip/Swarf Removal ▲

Workpiece Cleaning Gun (Machine Side) ▲

Workpiece Cleaning Gun (APC Side) ▲

■ Operation / Maintenance

AD-TAP Function ○

IPC Function ○

Handy ManⅡ F/Y ○

Work Light ○

8 Sets of Extra M Function ▲

Spindle Load Monitoring Function ▲

Weekly Timer ▲

Program End Announcement Light (Red, Yellow, Green） ▲

Spindle Run Hour Meter ▲

Cumulative Run Time Display Unit ▲

External Manual Pulse Generator ▲

Rotary Wiper (Air Supply System) ▲

Rotary Wiper (Electrical System) ▲

Hydraulic Power Supply System for Fixture : (from APC Upside) 19.6MPa, 4 ports.*Please consult Matsuura for more details. ▲

■ Safety Features

Matsuura Safety Specification ○

■ In-Process Measurement / Broken Tool Detection

In-Process Measurement / Auto Centering (Touch Probe) ▲

Broken Tool Detection / Auto Tool Length (Touch Sensor) ▲

Broken Tool Detection / Auto Tool Length (Laser Sensor) ▲

In-Process Measurement (Touch Probe)+Broken Tool Detection(Touch Sensor) ▲

In-Process Measurement (Touch Probe)+Broken Tool Detection(Laser Sensor) ▲

○ : Standard　　▲ : Option

Pallet Surface Unit : mm (in.)

FF0-E1.0 200907 3000 S

● Product specifications and dimensions are subject to change without prior notice.● The photos may show optional accessories.

URL : http://www.matsuura.co.jp/E-MAIL : webmaster@matsuura.co.jp

MATSuuRA MACHINERY CORPORATION1-1 Urushihara-cho Fukui City 910-8530, JapanTEL : +81-776-56-8106 FAX : +81-776-56-8151

MATSuuRA EuROPE GmbHBerta-Cramer-Ring21D-65205 Wiesbaden-Delkenheim, GermanyTEL : +49-6122-7803-80 FAX : +49-6122-7803-33URL : http://www.matsuura.de/E-MAIL : meg@matsuura.de

MATSuuRA MACHINERY PLCBeaumont Center Whitwick Business Park, Coalville Leicestershire LE67 4NH, EnglandTEL : +44-1530-511-400 FAX : +44-1530-511-440URL : http://www.matsuura.co.uk/E-MAIL : postmaster@matsuura.co.uk

MATSuuRA MACHINERY GmbHBerta-Cramer-Ring21D-65205 Wiesbaden-Delkenheim, GermanyTEL : +49-6122-7803-0 FAX : +49-6122-7803-33URL : http:// www.matsuura.de/E-MAIL : info@matsuura.de

ELLIOTT MATSuuRA CANADA INC.2120 Buckingham Road Oakville Ontario L6H 5X2, CanadaTEL : +1-905-829-2211 FAX : +1-905-829-5600URL : http:// www.elliottmachinery.com/E-MAIL : postmaster@elliottmachinery.com

MMTS CORPORATION65 Union Avenue Suite2, Sudbury Massachusetts 01776, U.S.A.TEL : +1-978-443-5388 FAX : +1-978-443-9524

Products are subject to all applicable export control laws and regulations.

H.Plus-405Horizontal Machining Center