GE– Europe GENERAL GUIDELINES FOR...

GE– Europe

GENERAL GUIDELINES FOR STORAGE

GEEPF SNC/CST REV. : B 1/14

Ce document, propriété exclusive de GE Energy Products France SNC, est strictement confidentiel. Il ne peut être communiqué, copié, ou reproduit sans notre autorisation écrite.

This document, exclusive property of GE Energy Products France SNC, is strictly confidential. It must not be communicated, copied or reproduced without our written consent.


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DOCUMENT REVISION STATUS: DETERMINED BY THE LAST ENTRY IN THE "REV" AND "DATE" COLUMN NOTE : Changed or added parts in each new specification has a vertical line in the margin

REV. DESCRIPTION REV. DATE

A First Issue – This document supersedes specification ‘’STORAGE SPECIFICATION 01’’ 30 September 2012 B Updated with suggestion of surface site storage 16 January 2014

© COPYRIGHT 2014 GE COMPANY PROPRIETARY INFORMATION - THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF GE COMPANY

AND MAY NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF GE COMPANY.

PREPARED BY:

P. SICLARI

VALIDATED BY:

T. DANTEC

APPROVED BY:

T. DANTEC

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TABLE OF CONTENTS + APPLICABLE DOCUMENTS (CLICK ON ACTIVE LINK TO BE DIRECTED TO CHAPTER)

GENERAL ...................................................................................................................................................... 4

1.1. Purpose ............................................................................................................................................................. 4

1.2. Application ........................................................................................................................................................ 4

2.1. Information contained ...................................................................................................................................... 4

1.3. Exclusions .......................................................................................................................................................... 5

1.4. Proprietary Considerations ............................................................................................................................... 5

1.5. Responsibilities .................................................................................................................................................. 5

1.6. Communication ................................................................................................................................................. 5

1.7. Owner/User responsibility ................................................................................................................................ 5

2. STORAGE DURATION ....................................................................................................................... 6

2.1. Short term storage ............................................................................................................................................ 6

2.2. Long term storage ............................................................................................................................................. 6

3. STORAGE AREAS ............................................................................................................................... 6

3.1. Storage codes .................................................................................................................................................... 6

3.2. General characteristics of storage areas: .......................................................................................................... 6

3.2.1. On Park (OP) and Under Shelter (US) ....................................................................................................... 6

3.2.2. Closed Building (CB) and Air-conditioned Building (AB) ........................................................................... 7

4. STORAGE LOCATIONS ..................................................................................................................... 7

4.1. Access and Surveillance: .................................................................................................................................... 7

4.1.1. Site access ................................................................................................................................................. 7

4.1.2. Surveillance............................................................................................................................................... 7

4.2. Personnel safety ................................................................................................................................................ 7

4.3. Material protection ........................................................................................................................................... 8

4.4. Fire protection ................................................................................................................................................... 8

4.5. Maintenance of storage locations ..................................................................................................................... 8

5. STORAGE MANAGEMENT ................................................................................................................ 8

5.1. Basic principles .................................................................................................................................................. 8

5.2. Storage criteria .................................................................................................................................................. 9

5.3. Storage follow-up .............................................................................................................................................. 9

5.3.1. Inspection upon arrival ............................................................................................................................. 9

5.3.2. Periodic inspections during storage ....................................................................................................... 10

5.3.3. Inspection before storage release .......................................................................................................... 10

6. TEMPERATURE AND HUMIDITY MONITORING .......................................................................... 11

6.1. Storage environment (outside material) : ....................................................................................................... 11

6.2. Storage of Turbines: ........................................................................................................................................ 11

6.3. Storage of Generators: .................................................................................................................................... 11

6.4. Temperature and hygrometry data monitoring .............................................................................................. 11

ANNEX 1 : PICTORIAL SYMBOLS (HANDLING, TRANSPORT AND STORAGE) : ................................. 12

ANNEX 2 : SUGGESTED SURFACE SITE STORAGE : .............................................................................. 14

-The present specification -GEK 28156 : Gas Turbine and Accessory Equipment Preservation -GEK 110146 : Protection of Assembled Generators During Shipment, Storage and Prior to Start-up

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GENERAL

1.1. Purpose

GE Energy provides the present document as a general guidance to assist Owner/User in managing storage activities of the equipment, during transit phase, provided under the scope of the contract.

The present recommendations may be amended or completed as necessary by specific instructions as required. Information will be issued in due time and will be available at storage place on equipment arrival.

Specification only applicable for material kept in intact original packing.

1.2. Application

This document applies to cargo in transit. This period begins at pick-up at Supplier’s premises and finishes at delivery to Customer’s site. A dedicated process handles the storage activities from material receipt at site.

It is highlighted that all GE cargo in transit is insured automatically with GE Global Transit Policy when GE has Risk-of-Loss. Coverage concerns mainly property damage occurring during shipment (air, sea or land) of GE property or the property of others (e.g.: Customers or Vendors) where GE has the contractual obligation to insure (terms of sales, Incoterms).

Therefore, temporary storage in course of transit only (air, sea or land) is covered. Temporary storage is considered cargo waiting for booked carrier and usually less than 30 days. Static Risks are cargoes stored that do not fit the “temporary storage” definition and are not included in Transit insurance policy. Owner/User may contract the adequate insurance to cover his material during storage period. If the Owner/User needs further detail regarding this subject, he may consult directly their local GE representative.

2.1. Information contained

The storage instructions are communicated to provide the Owner/User with reference information in addition to his normal storage procedures. Because storage philosophies vary from Customer/User to Customer/User, GE Energy does not attempt to dictate specific procedures but to provide basic limitations and requirements created by the type of equipment provided.

The information provided is intended to build on a user’s basic understanding of the storage activities. It is expected that if the Owner/User needs additional assistance or further detail regarding his specific equipment, they consult directly with their local GE representative.

The information set out in this document has been developed from GE Energy standard equipment specifications. Updated project-specific information is included as necessary.

The contents of this document will not create any liability whatsoever on the part of the General Electric Company or its employees whether in warranty, alleged negligence or otherwise. The General Electric Company may be consulted for any special shipping or storage concerns applicable to a specific unit. In addition to information provided refer to dedicated section of the Operation and Maintenance Manual.

Caution

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1.3. Exclusions

The specification does not include information for storage at the time of Manufacturing, Installation and Commissioning. Detailed information on these aspects can be found in the appropriate specifications, also available from General Electric Company.

1.4. Proprietary Considerations

The data, drawings and other information contained in this document are the confidential proprietary information of General Electric Company. They are disclosed in confidence to the Owner/User under the referenced contract solely for his use in the storage activities of that equipment. No license is granted for other purposes.

No part of this publication may be reproduced or copied in any form or manner (including electronic, mechanical, photocopying, recording, translating or other information retrieval system) without prior written authority of the General Electric Company.

1.5. Responsibilities

The instructions set out in this specification assume that Owner/User already have a general understanding of the requirements for safe storage of equipment. These instructions therefore should be interpreted and applied in conjunction with the local safety rules and regulations applicable at the storage areas.

No additional representations or warranties by the General Electric Company regarding the equipment or its use are given or implied by the issue of this specification. The rights, obligations and liabilities of GE Energy and the owner/user are strictly limited to those expressly provided in the contract relating to the supply of the equipment.

1.6. Communication

Storage activities may be either under Customer’s responsibility or GE’s responsibility on behalf of Customer under agreed contract terms.

Any questions from the customer should be directed to the GE Energy Project Manager. GE Energy Project Manager will then direct questions to the appropriate department.

In the case, direct contacts are needed. Questions may be sent to the representatives of the Logistics & Trade Service Department with copy to the GE Energy Project Manager.

Logistics & Trade Service Department contact :

Name : M. Pietro SICLARI Tel : + 33 (0) 3 84 59 21 54

Email : [email protected]

1.7. Owner/User responsibility

It is the responsibility of the Owner/User to ensure that he is fully informed of, and implements, all requirements for the storage of material and equipment covered by this specification. If the Owner/User does not ask for any explanation or clarification in respect of the requirements, then he is deemed to have understood and accepted all of the requirements.

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2. STORAGE DURATION This document is applicable as a complement to GE Energy instructions "Gas Turbine and Accessory Equipment Preservation" GEK28156. Storage period is defined to begin when equipment ships from factory.

2.1. Short term storage

Information for short-term storage relates to period up to 12 months.

2.2. Long term storage

Information for long-term storage refers to period in excess of 12 months.

3. STORAGE AREAS

3.1. Storage codes

The equipment is stored according to 4 types of storage, as follows :

• OP : On Park Storage : yard (outdoor surface) delimited by boundary markers, enclosure.

• US : Under Shelter Storage. Sheltered surface covered with boarding if necessary in the sides exposed to bad weather (rain, sand brought by the wind, …)

• CB : Closed Building Storage in closed building which protects the equipment from climatic conditions.

• AB : Air-conditioned Building Storage in closed building under controlled temperature.

Special Storage arrangements :

For regulated products (e.g. Hazardous Material), storage area strictly controlled must be made suitable for the following classes products :

. Paints, solvents and miscellaneous chemicals

. Hydrocarbons, fuels, oils and greases

. Resins

. Products requiring special preservation conditions

These facilities shall comply with the local authority laws and with the vendor instructions for preservation.

3.2. General characteristics of storage areas:

Each storage area shall leave a free zone providing adequate space for unloading, opening of cases as needed or containers and receipt of equipment. Access, conveyance and handling zones shall be made suitable for movement of vehicles and appliances. 3.2.1. On Park (OP) and Under Shelter (US)

For OP and US storage types, the ground shall be: - Made firm to avoid sinking, - Drained and vegetation cleared

Caution

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When stored On Park and Under Shelter, proper dunnage means (timber, planks, pallets or racks) to be placed to support items off the storage ground with sufficient clearance for lifting forks (100mm minimum) or other means of material handling. Such condition would also provide air circulation and minimize dirt or mud from getting into/on to stored items. Additional covers may also be applied to specific items, if so required.

When stored Under Shelter, covered storage area may be of open shed with proper roof, or tarpaulin overhead covering type. Such area provides better protection to stored items from the elements.

3.2.2. Closed Building (CB) and Air-conditioned Building (AB)

For CB and AB storage types, the floors shall be : - At a higher level than the ground outside, to avoid ingress of water, - In concrete, smooth or pockmarked surface - Perfectly drained with slopes Ground surface preferably shall be paved or covered gravel, with sufficient drainage to prevent stagnant water. Items shall be placed clear off the ground with dunnage as mentioned at open storage area type. Sufficient clearance shall also be provided for air circulation and to prevent possible condensation. Warehouses shall be located and constructed on well-drained area not affected by flood and with their floor paved. Similarly, stored items shall be placed clear off the floor to allow air circulation. Air conditioned warehouse shall be prepared for storage of specific materials such as sensitive instruments, electrical items. The humidity and temperature of air conditioned warehouses shall be monitored on a regular basis (see Chapter 6). The "small equipment" area in CB storage premises may include : - Office for store keepers - A counter forming a barrier prohibiting access to the storage area by unauthorized personnel. - A closing container with key.

4. STORAGE LOCATIONS

4.1. Access and Surveillance:

The general security on storage place is under responsibility of the Owner/User

4.1.1. Site access

The access to the site has to be regulated and controlled under responsibility of the Owner/User. Any demand to enter the storage place and exam the materials has to be requested to Owner/User and require a prior authorization.

4.1.2. Surveillance

General storage place will be under surveillance to prevent unauthorized persons from entering and approach stored materials.

4.2. Personnel safety

Personnel working in the storage areas shall be provided with the individual safety equipment required by local regulations.

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4.3. Material protection

The Owner/User has to provide a physical protection from external elements. The Owner/User has to organize the storage place in order for the material to be protected from external elements damages (forklifts, traveling cranes, slings, etc…) Protection against pests: For equipment and accessories in plastic, rubber, etc., protection against rodents and insects must be provided.

4.4. Fire protection

- All storage areas shall be equipped with portable extinguishers of a type and capacity adapted to the items stored and to the storage surface areas.

- For areas used to store inflammable products:

o The electrical installations shall be of a type compatible with the products stored. o "No smoking" signs shall be installed.

4.5. Maintenance of storage locations

This periodic check of storage premises and areas includes : - Roofing, - Water and lighting networks, - Shelves, bins, racks, - Fire protection system, locks, fencing, - Handling appliances, - Roads and passages, - Cleanliness of floors, - Ventilation and air-conditioning of premises. When a non-conformity is detected, correction shall be carried out promptly. Periodic checks and maintenance works will be logged in appropriate record support (e.g. Log book "Follow

up of materials on storage area").

5. STORAGE MANAGEMENT

5.1. Basic principles

Recommended storage code is marked on the packing , indicated within the shipping marks frame and mentioned on the Detailed Packing List (DPL).

Visual sample : DPL, Shipping Marks and Markings

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In addition, Standard NF-H 00,004 and/or standard NF ISO 780 may be applied for Pictorial symbols relating to the transport, handling and storage. See Annex 1 of this document. Those symbols on the cases may define the criteria to be respected.

- "Fragile" symbol : not to be stacked - "Keep Dry" symbol : to be stored Under shelter covered or inside Building.

Items, in their packing, requiring periodic maintenance during storage will be defined in special instructions provided by the suppliers (e.g. desiccants replacement, battery recharging, repacking as needed when lifetime is over and under specific storage conditions…) For packages damaged during transport and those opened by customs, protection shall be restored to enable storage as shipped, in their original package. Otherwise, the items are to be stored in conditions compatible with their preservation requirements. Where necessary, special instructions shall be requested from the supplier.

5.2. Storage criteria

The items shall be stored in compliance with recommended storage code (see § 5.1. Basic principles) . Suggestion of surface site storage are communicated in Annex 2 of this document.

5.3. Storage follow-up

The Owner/User will implement a storage follow-up according their own procedures. When storage is contractually charged to GE, storage reports will be communicated by GE as per contract.

5.3.1. Inspection upon arrival

When material arrives on storage place, Owner/User may perform following inspections:

Upon Arrival

*Check packing conditions and if visible damages, clean and/or repair immediately. *Check markings and ensure consistency between storage codes and storage area *Check that regulated products (HAZMAT) are stored in a dedicated area according to rules in force, local authority laws and with the vendor instructions for preservation/actions. *Check surfaces for rust and corrosion, All rust and/or corroded areas must be cleaned, repaired and protected as per GE Engineering recommendation; *Check sealing and if necessary, e.g. leaks, clean and seal as per GE Engineering recommendation; * Open and Check cleanliness inside cubicles (e.g. PEECC, container …) * Check desiccant and humidity indicators are in place and replace as necessary. * Review for vendor instructions for preservation/actions as necessary

When storage is contractually charged to GE, storage reports will be communicated by GE as per contract. When Owner/User needs further detail regarding GE Engineering recommendation or GE vendor instructions, they consult directly with GE relevant department (see § 1.6. Communication.)

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5.3.2. Periodic inspections during storage

The periodic inspections to be implemented as per Owner procedures. GE specification and vendor instructions for preservation may be used for reference. Standard Quarterly Inspections can be performed together with a GE Inspector when contractually requested. Owner/User may perform following inspections :

Maintenance requirement

* same inspection upon arrival (see § 5.3.1.) + *Check storage locations conditions (roof, ground, safety devices e.g. fire protection, smoke detector ;.….) * Check regulated products storage conditions according to vendor instructions for preservation/actions (e.g. oil, paint, …) * Check battery or other sensitive products storage conditions as per vendor instructions for preservation/actions as necessary * Measure and record data (battery voltages; ambient temperature, …) as per vendor instructions for preservation/actions as necessary

Storage activity contractually charged to GE Energy : Inspection reports are to be communicated to GE. Owner/User needs further detail regarding GE Engineering recommendation or GE vendor instructions; they consult directly with GE relevant department (see § 1.6. Communication.)

5.3.3. Inspection before storage release

Before material leaves the storage place, Owner/User may perform following inspections :

Before Release

* same inspection upon arrival (see § 5.3.1.) + *Check packing and markings conditions and if visible damages, clean and/or repair immediately. *Check surfaces for rust and corrosion, All rust and/or corroded areas must be cleaned, repaired and protected as per GE Engineering recommendation; *Check sealing and if necessary, e.g. leaks, clean and seal as per GE Engineering recommendation;

* Check desiccant and humidity indicators are in place and replace as necessary.

* Review for vendor instructions for preservation/actions as necessary

Caution

Caution

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Before Release (Cont’d)

** Inspection Report (kept by Owner/User)

-If a non-conformity is detected then a correction request is sent to Owner/User for agreement -When the action is performed, the release is stated.

** Release Report (kept by Owner/User)

Final document summarizing the inspection and correction before release. � Release allows shipment

6. Temperature and Humidity Monitoring

6.1. Storage environment (outside material) : Surrounding temperature and humidity may be monitored and recorded on a weekly basis.

6.2. Storage of Turbines: GE Standard Gas Turbines are preserved using VPCI337 anti-corrosive material. After 12 months storage duration, the preservation may be renewed. Otherwise Gas turbine has to be connected to an air dryer. The air dryer device installation will be as per GE Energy specification ‘’GEK28156, Gas Turbine and Accessory Equipment Preservation’’. This document explains GE Energy philosophy for temperature and humidity monitoring. In some case the Gas turbine is not preserved using VPCI337 anti-corrosive material. At the time of the beginning of storage, if a long-term storage is expected, it is suggested then to connect the air dryer immediately. Gas turbine has to be connected to an air dryer as per information indicated above.

6.3. Storage of Generators: With reference to GEK 110146 ‘’Protection of Assembled Generators during Shipment, Storage and Prior to Startup’’, GE Standard Generators are required to be stored in heated Closed Building (CB). As an alternative, generators may be stored in an indoor, unheated facility with the frame heaters fully energized. Air cooled machines should be checked internally by removing appropriate access covers for the presence of water prior to energizing the heaters.

6.4. Temperature and hygrometry data monitoring

Owner/User will monitor the temperature and humidity as per GE Engineering recommendation or GE vendor instructions. In case Owner/User needs further details, they consult directly GE representatives. In case of records showing data outside recommended range, Owner/Use will take necessary immediate actions. Aadditional assistance or further detail regarding this recommendation should be directly requested to local GE representative.

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ANNEX 1 : PICTORIAL SYMBOLS (HANDLING, TRANSPORT AND STORAGE) :

�� Fragile, handle with care Indicates:

1. that the content of the transport packaging is fragile 2. that it must be handled with care

�� Use no hooks Indicates that hooks may not be used to lift the transport packaging

�� Top Indicates correct upright position of transport packaging

�� Keep away from heat Indicates that the transport packaging must be kept away from heat

�� Keep away from heat and radioactivity Indicates that the content of transport packaging may be damaged or made completely unusable by heat or penetrating radiation

�� Sling Indicates the location where the slings must be for the lifting of the transport packaging

�� Keep away from moisture Indicates that the transport packaging must be kept in a dry environment

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�� Centre of gravity Indicates the center of gravity of the transport packaging

�� Do not roll/fall over Indicates that the transport packaging must not be rolled/fall over

�� No trolley this side Indicates locations on transport packaging where trolleys or trucks must not be placed

�� Storage limit Indicates limited storage capability of transport packaging

�� Clamb sides Indicates where clambs should be placed for handling of transport packaging

�� Temperature limits Indicates temperature limits between which transport packaging must be kept

�� Stacking Indicates that stacking is forbidden

�� Stacking Indicates that forklift truck use is forbidden

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ANNEX 2 : SUGGESTED SURFACE SITE STORAGE : This appendix contains 13 pages in addition to this guideline.

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104

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41A

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1

13 M

LI 1

643A

14 M

LI 1

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LS M

LI F

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& A

033A

12 M

LI 1

645

MLI

2 MLI 1604A

CC

T B

uild

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1/A

204A

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T

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C M

LI

1155

A

80M

7 M

LI A

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8 M

LI A

040A

8 M

LI A

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4 M

LI13

11A

9 M

LI P

IPIN

G O

N B

AS

E

0559

A 0

572B

09

07C

09

09B

0909

D 0

915B

09

24B

09

24D

0953

A 0

953C

09

62B

09

62D

0972

A 0

972B

09

72C

09

76A

0979

A 0

979C

09

87A

10

96A

1635

10 M

LI 1

605A

11 M

LI 1

657A

4 M

LI 1

019F

4 M

LI

1309

A

5 M

LI 1

612A

6 M

LI 1

617

6 M

LI 9

011M

4 M

LI 7

28

2 G

T M

LI 1

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3 M

LI 0

706B

3 M

LI A

042A

&

A04

2A33 M

LI A

102A

6 M

LI 9

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1 MLI 1603 &

3 M

LI A

151A

GT

Tur

bine

& M

SD

Sur

face

~ 5

600M

²

An

ne

x 3

a :

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le C

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(Co

nt’

d)

An

ne

x 3

b :

10

9F

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bin

ed

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le s

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le s

ha

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GF

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(Gen

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B7G

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B2K

0

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B4D

0

B5A

1

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0

B8H

0

20m

27m

A01

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6/A

1161

7/B

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F

B6H

0 B

7J0

B7J

H

G2E

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D40

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GE

N~5

40 m

²

An

ne

x 3

b :

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9F

B C

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bin

ed

Cyc

le s

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le s

ha

ft(C

on

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PS

01

CLO

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ST

EA

M

BO

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MA

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E

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Too

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A09

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AR

RA

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EN

T

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RE

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H &

TO

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A10

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EN

CH

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PJ0

1 P

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67 M

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RE

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NT

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EN

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A17

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M O

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DF

FR

ON

T S

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ND

AR

D

HP

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DM

MID

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29 M

SC

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VA

LVE

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CR

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20 D

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20 D

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3A D

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CH

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A18

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NI

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HMF0 DC STARTER 40HP 240VDCHMF0 DC

STARTER 40HP

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70M

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1664

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AL

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280

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2A /

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05 /

D12

A1

D13

A1

/ G02

3A /

104

9F2G

0A1

/ 063

9A /

241

A1

A41

A1

13 M

LI 1

643A

14 M

LI 1

090A

TO

OLS

MLI

F06

6A &

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3A

12 M

LI 1

645

MLI

2 MLI 1604A

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T B

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8A /

A12

A1/

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CC

T

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C M

LIi

1155

A

80M

7 M

LI A

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8 M

LI A

040A

8 M

LI A

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4 M

LI13

11A

9 M

LI P

IPIN

G O

N

BA

SE

0559

A 0

572B

09

07C

09

09B

0909

D 0

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A 0

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09

62B

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62D

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72A

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2B

0972

C

0976

A

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A 0

979C

09

87A

10

96A

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35

10 M

LI 1

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11 M

LI 1

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4 M

LI 1

019F

4 M

LI

1309

A

5 M

LI 1

612A

6 M

LI 1

617

6 M

LI 9

011M

4 M

LI 7

28

2 G

T M

LI 1

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3 M

LI 0

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3 M

LI A

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& A

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3 M

LI A

102A

6 M

LI 9

011M

1 Mli1603 &

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151A

GT

Tur

bine

& M

SD

Sur

face

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600M

²

An

ne

x 3

b :

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9F

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bin

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on

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HR

SG

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620

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1

610P

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610U

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0U1

610L

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610T

1

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610D

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1

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An

ne

x 3

b :

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bin

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ing

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ha

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on

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ne

x 3

c :

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Sim

ple

Cyc

le

GE

N :

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80

m²

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1

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9X,

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C08

6, B

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B8H

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D43

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G4J

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B2K

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A3L

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B5A

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B7Q

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0, G

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,

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20 m

34 m

G5J

0

G4L

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0

B7G B

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PAN

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110

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E

67 M

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GT

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²

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ML1

603

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BO

LT

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110

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MM

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1652 LADDER, EXHAUST TC

A184 HARDWARE (A184)A184 EXPANSION JOINT

A184 PIPE FABS (A184) 9FAA341 PPG ARR, INLET BLEED HEAT

A15

1 E

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A20

9 M

A12

10-

445

9

An

ne

x 3

d :

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Co

mb

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d C

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GE

N :

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80

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1

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4ST

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0

20 m

34 m

G5J

0

G4L

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0

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W1C

S

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1652 LADDER, EXHAUST TC

A184 HARDWARE (A184)A184 EXPANSION JOINT

A184 PIPE FABS (A184) 9FAA341 PPG ARR, INLET BLEED HEAT A

151

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STR

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A20

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A12

10-4

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S

team

: 16

00M

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B

LOW

DO

WN

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SH

CO

VER

S

BR

LA B

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ING

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A18

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GE– Europe GENERAL GUIDELINES FOR...

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Transcript of GE– Europe GENERAL GUIDELINES FOR...