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会社案内Company Profile

Shimizu Metal Stamping

(Thailand) Co., Ltd.

JQA-QMA15092

1

品質方針： Quality Policy

品質方針Quality Policy

１．お客様のニーズを理解し、当社の最先端技術による生産工程、工程管理により高品質の製品、部品をお届けします。

We understand customer's needs, we deliver high quality products and parts by production process and process control by our state-of-the-art technology.

２．この品質方針を実現するために当社は品質目標を設定し、その達成状況を評価し継続的な改善を実施します。

In order to realize this quality policy, we set quality targets, evaluate their achievement status, and implement continuous improvement.

３．この品質方針と、品質目標は社内の全社員に周知徹底します。

We will thoroughly inform all of our employees of this quality policy and quality targets.

４．当社は、関連する諸法規並びに顧客要求事項を順守します。

We will comply with relevant regulations and customer requirements.

SHIMIZU METAL STAMPING (THAILAND) CO., LTD.代表取締役社長清水新司

President and CEO Mr. Shinji Shimizu

2

沿革： Corporate History

清水工業株式会社Shimizu Kogyo Co., Ltd. (JAPAN)

明治36年AD 1906

初代清水仲五郎、個人経営にて織物工場を開始。Mr. Nakagoro Shimizu (First founder) started a textile factory under his private management.

昭和18年AD 1943

清水航機株式会社と組織変更。Re-organized to Shimizu Aircraft Company.

昭和20年AD 1945

終戦により清水産業株式会社と社名変更。Changed the name of company to Shimizu Industry Co., Ltd.

昭和29年AD 1954

清水工業株式会社と社名変更。清水セキ社長就任。Changed the name of the company to Shimizu Kogyo Co., Ltd., And Mrs. Seki Shimizu became president.

昭和49年AD 1974

山梨県韮崎市にて山梨工場操業開始。プレス・溶接の主力生産工場となる。YAMANASHI Factory started operation and became main plant for press and welding.

昭和60年AD 1985

5代目社長に清水勇司が就任。（現会長）Yuji Shimizu became the 5th generation president. (now chairman)

平成14年AD 2002

6代目社長に清水研司が就任。Kenji Shimizu became the 6th generation president.

平成25年AD 2013

茨城県結城市にて結城工場操業開始。YUKI Factory operation started in Ibaraki Prefecture Yuki City.

平成26年AD 2014

ISO9001-2008 / JIS Q 9001-2008 本社・山梨工場認証取得。Acquired Certificates of ISO9001-2008 / JIS Q 9001-2008 for Head Office and Yamanashi plant. 3

会社概要： Company Outline

東京本社

〒197-0024

東京都福生市牛浜76

TEL 042-551-4651（代表）

FAX 042-551-9000

HP http://www.shimizu-kogyo.jp/

HEAD OFFICE (TOKYO)

76 Ushihama, Fussa-city, Tokyo

197-0024 Japan

TEL +81(0)42-551-4651

FAX +81(0)42-551-9000

HP http://www.shimizu-kogyo.jp/

山梨工場

〒407-0033

山梨県韮崎市竜岡町下条南割

字西原300

TEL 0551-22-3721（代表）

FAX 0551-22-3894

YAMANASHI FACTORY

300 Aza-Nishihara, Shimojominamiwari, Tatsuokacho, Nirasaki-city, Yamanashi

407-0033 Japan

TEL +81(0)551-22-3721

FAX +81(0)551-22-3894

結城工場

〒307-0029

茨城県結城市新矢畑681-1

TEL 0296-54-6345（代表）

FAX 0296-54-6346

YUKI FACTORY

681-1 Shinyahata, Yuki-city, Ibaraki

307-0029 Japan

TEL +81(0)296-54-6345

FAX +81(0)296-54-6346

東京本社HEAD OFFICE (TOKYO)

山梨工場YAMANASHI FACTORY

結城工場YUKI FACTORY

4


会社名Company name

シミズメタルスタンピングタイランドSHIMIZU METAL STAMPING (THAILAND) CO., LTD.

設立Establishment

2013年5月22日22, May, 2013

資本金Capital

7千万バーツ70,000,000 Baht

業種Business type

自動車部品製造Manufacturing of Automotive parts

代表Representative

社長清水新司Shinji Shimizu, President

従業員数Number of employees

46名（日本人 1名、タイ人 45名）46 persons [Thai 45 person, Japanese 1 person]

敷地面積Site area

土地 4,800㎡ (3.0 rai) 建物 2,400㎡ (1.6 rai)Land Building

認証取得Certification

ISO 9001:2008 取得ISO 9001:2008 by JQA

所在地Location

Pin thong Industrial Estate 3 221 Moo6, Bueng, Sriracha, Chonburi 20230 ThailandTel ; +66(0)3300-6108 Fax ; +66(0)3300-6129

概念 Concept

日本での80年以上の歴史で培ったノウハウや技術を活かし人材育成、社会貢献にも取り組み、高品質な製品をこの地タイ王国よりグローバルに供給してまいります。またお客様のニーズに常に迅速にお応えするため柔軟な体制を志し、近い将来、日本の技術・品質を超えるよう努力をしてまいります。

We offer high quality products with customer satisfaction weather high or low volume. Your satisfaction is our highest priority.

Company logo

5


立地： Location

弊社から車でBy car from Our companyスワンナプーム空港まで 100 Km 約1時間30分To Suvarnabhumi Airport, About 1 hour 30 minutes.

アマタナコンまで 50 Km 約50分To Amata Nakorn, About 50 minutes.

レムチャバン港まで 20 Km 約30分To Laem Chabang Port, About 30 minutes.

Pin thong Industrial Estate 3 221 Moo6, Bueng, Sriracha, Chonburi 20230 Thailand

6

沿革： Corporate History

Shimizu Metal Stamping (Thailand) Co., Ltd.

2013年 5月May, 2013

Shimizu Metal Stamping (Thailand) Co., Ltd. の設立Established Shimizu Metal Stamping (Thailand) Co., Ltd.

2013年 5月May, 2013

会社登記Register of companies.

2013年 11月November, 2013

ピントン工業団地３に工場完成Factory completed in Pin thong Industrial Estate 3.

2014年 4月April, 2014

BOI 認証取得Acquire certification of BOI.

2014年 9月September, 2014

ISO 9001:2008 認証取得Acquire certification of ISO 9001:2008.

2015年 1月January, 2015

Hino Motors Manufacturing (Thailand) Ltd. との基本取引契約合意Basic trading contract agreement with Hino Motors Manufacturing (Thailand) Ltd.

2015年 7月July, 2015

工場本格稼働開始Factory full-scale operation start.

2015年 10月October, 2015

レーザー加工機の導入The introduction of the laser cutting machine.

2017年 5月May, 2017

現調化に伴い設備増設Expansion of equipment due to local procurement.

2020年 5月May, 2020

ISO 14001:2015 認証取得Acquire certification of ISO 14001:2015.

7

組織体系：Organizational Framework

日本人 1名、タイ人 45名

Japanese, 1 person / Thai, 45 personsContact (Thai) ; Sales Officer Ms. Suwaluk Kwiankhokkruad (Bee)E-mail : [email protected] Mobile : 06-2334-43848

2020年05月現在 / At May-2020

Contact (Japanese) ; General ManagerMr. Hiroaki Kobayashi (小林広明）

E-mail : [email protected] : 09-8338-1708

President General Manager

Manufacturing Assistant Manager

Engineer Maintenance

Quality Control

Production Control Purchase

Laser & Bending

Press

WeldingQMR & EMR

Document Control

Administration Assistant Manager

Accounting

HR & GA

Interpreter

Driver

Sales

Safety Officer

mailto:[email protected]

• HINO MOTORS MANUFACTURING (THAILAND) LTD.

• HINO POWERTRAIN MANUFACTURING (THAILAND) LTD.

• TAKEBE (THAILAND) CO., LTD.

• YARNAPUND DAISO (THAILAND) CO., LTD.

• SHIMIZU KOGYO CO., LTD.

• SAMMITR MOTOR MANUFACTURING PLC


HMMT, 17%

HPMT, 3%

TKT, 7%

SKJ, 71%

OTHER, 2%

CUSTOMERS

(Data: End of Mar-2020)

主要取引先： Customers

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

2015 2016 2017 2018 2019

X 1

,00

0

HMMT HPMT HMST TKT SKJ OTHER PLAN


売上高： Sales AmountSales target

10

工場設備配置図：Factory and Machine Layout

11

工場 / Factory 2,100 ㎡事務所 / Office 300 ㎡

プレス工程設備 1 ： Press processing machine 1

事業内容：Business Activity

300t Progressive press & Coil feeder500ｔ Link motion press

200t Double crank press & Coil Feeder 200t High flex press & Coil feeder 12

プレス工程設備 2 ： Press processing machine 2


200t Servo press 150t Tandem press ×3 Line 110t Tandem press ×3 LineCoil feeder ☓ 1

Press Machine Line SetStroke / Day

(1 Shift)Current status Remaining

500t Tandem 1 13,550 20% 80%

300t Progressive 1 11,520 20% 80%

200t Servo 1 19,200 10% 90%

200t Progressive 1 13,056 10% 90%

200t Tandem 1 26,880 0% 100%

150t Tandem 3 84,480 40% 60%

110t Tandem 3 76,800 15% 85%

Capacity

13

プレス工程の能力： Capability of the press process


No,Machine number

ModelPress(ton)

Stroke(mm)

S.P.M(spm)

Die height(mm)

Slide adjusts(mm)

SlideL-R*F-B(mm)

BolsterL-R*F-B(mm)

Bolsterthickness

(mm)

Max coil

mass(Kg)

Coil Linethickness

(mm)

Coil linewidth(mm)

Max line

speed(m/min)

1 P-500-1AIDA

S1-500500ｔ 300 15~35 650 120

1,200 * 1,100

1,200 * 1215 200 - - - -

2 P-300-1KOMATSU E2W300

300ｔ 350 15~30 650 200 2,100*900 2,400* 1,200 200 - - - -

3P-300F-1

(Coil feeder)ORII

LCC06HR2- - - - - - - - 3,000 0.6~6.0 50~600 22

4 P-200-1KOMATSU

H1F200200ｔ 250 ~50 450 120 850*650 1,450*840 190 - - - -

5 P-200-2AIDAPD-20

200t 300 18~34 620 200 1,830*1,000 2,000* 1,220 150 - - - -

6P200F-1

(Coil feeder)ORII

LCC06HF2- - - - - - - - 3,000 0.3~4.5 50~600 20

7 P-200-3AIDA

NC1-200(1)200t

100(120)

35~70 410 110 880*650 1,390*680 180 - - - -

8P200F-2

(Coil feeder)ORII

LCC03KR3- - - - - - - - 3,000 0.3~3.2 50~300 20

9 P-150-1AIDA

NC1-150(2)150ｔ 130 30~55 350 100 700 * 580 1,170*600 165 - - - -

10 P-150-2AIDA

NC1-150(2)150ｔ 130 30~55 350 100 700 * 580 1,170*600 165 - - - -

11 P-150-3AIDA

NC1-150(2)150ｔ 130 30~55 350 100 700 * 580 1,170*600 165 - - - -

12 P-110-1AIDA

NC-110(1)110t 110 50~100 320 90 630*520 1,070*520 155 - - - -

13 P-110-2AIDA

NC-110(1)110t 110 50~100 320 90 630*520 1,070*520 155 - - - -

14 P-110-3AIDA

NC-110(1)110t 110 50~100 320 90 630*520 1,070*520 155 - - - -

Press Machine

14


板金工程設備： Sheet metal processing machine

Bending Machine (60t)Hydraulic press (30t, 10t, 5t)

Laser Cutting Machine (4kw) NC Bending Machine (220t)

15

板金工程の能力：Ability of the sheet metal process


No,Machine number

ModelRated output

(W)Travel method

Cutting area

X-axis(mm)

Cutting area

Y-axis(mm)

Cutting area

Z-axis(mm)

Cutting feed

X-axis(m/min)

Cutting feed

Y-axis(m/min)

Rapidfeed

X-axis(m/min)

Rapid feed

Y-axis(m/min)

Rapid feedZ-axis

(m/min)

Max.work sheetThickness

(mm)

Table height(mm)

1 MP-LS-1AMADA FOM Ⅱ 3015NT

4,000X & Y axis

Optics travel3,070 1,550 200 0~60 0~60 80 80 60 25 840

Laser Cutting Machine

No, Machine number ModelPressure force

KN (ton)Slide stroke

(mm)Open height

(mm)Table length

(mm)Gap depth

(mm)Speed close(mm/sec)

Speed bending(mm/sec)

Speed open(mm/sec)

1 MP-PB-1 AMADA HDS2204NT 2,157 (220) 250 520 4,280 450 200 20 200

2 MP-PB-2 AMADA SPH60C 588 (60) 150 570 1,000 510 50 50 50

Bending Machine

Machine Machine number SetCapacity/Day

(1shift)Current status

(%)Remaining

(%)

Laser Cutting Machine MP-LS-1 1 345,600 mm 104% -4%

NC Bending Machine MP-PB-1 1 2,300 Stroke 71% 29%

Bending Machine MP-PB-2 1 0% 100%

Capacity

No, Machine number ModelPressure force

(ton)Slide stroke

(mm)Open height

(mm)Bolster L-R*F-B

(mm)Shank hole

Max descent speed(mm/sec)

1 HP-030-1 JAM HYP3000 30 200 500 500*500 Φ50*70ℓ mm 160

2 HP-010-1 JAM HYP1000 10 200 395 440*430 Φ32*60ℓ mm 260

3 HP-005-1 JAM HYP505 5 150 285 400*340 Φ25*60ℓ mm 350

Hydraulic Press Machine

16


Projection/Spot Welding x 4 LineRobot Co2 Arc Welding x 6 Line

溶接工程設備： Welding processing machine

17

溶接工程の能力： Ability of the welding process


No,Machine number

Model(Robot)

Model(Welder)

Output current(A)

Rated utilization(%)

Wire materialWire diameter

(∮)Gas

1 W-RO-1

OTC FD11-JV0000OTC WELBEE INVERTER

M350L

350 60 SOLID 1.0 Co2

2 W-RO-2 350 60 SOLID 1.0 Co2

3 W-RO-3 350 60 SOLID 1.0 Co2

4 W-RO-4 350 60 SOLID 1.0 Co2

Robot Welding Machine

No,Machine number

Model(Radiator)

Model(Welder)

Rated power(KVA)

Max. Welding current

Duty cycleMax.

Pressure force

Min. Pressure

force

ThroatDepth(mm)

Throat Space(mm)

Stroke(mm)

1 W-SO-1

SUIDENSWR-4411

OTC SLAJ35-601 35 14,400 A 8.3%

5.6 KN 1.3 KN 600 212 20/60

2 W-SO-2

OTC SLAJ50-601 50 18,000 A 7.5%3 W-SO-3

4 W-SO-4

Resistance Welding Machine

Machine Machine number SetCapacity/Day

(1shift)Current status

(%)Remaining

(%)

Robot Co2 Arc Welding W-RO-1~4 4 345.6 m 55% 45%

Resistance Welding W-SO-1~4 4 17,280 Stroke 4% 96%

Capacity

18

品質管理機器： Quality control tool

Height GaugeVernier Caliper

Radius Gauges

Micrometer

Micro Protractor

Torque Wrench

Screw Ring GaugeScrew Plug Gauge

Feeler Gauges

※ Representative ones


19

品質管理機器の詳細： Detail of quality control tool

Tool name Maker Model Performance Other set

Precision Flat-type Square Niigata Rikensokuhan Co., Ltd. 549-0250Nominal Dimension 250mmLong/250 * Base/145

3

Screw Plugs Gauge Dai-ichi Sokuhan Works Co., Ltd. M8 * P1.25 ~ GP Ⅱ IPⅡ~ 16

Radius Gauges Fuji Tool Co., Ltd. 272MA 0.75 ~ 5.0 mm~, 18 Sheets 4

Chamfer Measuring Gauges Fuji Tool Co., Ltd. C-215 0.2 ~ 1.5mm~, 14Sheets 1

Digimatic Caliper(Vernier Caliper)

Mitsutoyo Co., Ltd. CD-15CX 0 ~ 150 mm, 0 ~ 300 mm 5

Coolant Proof Micrometer Mitsutoyo Co., Ltd. MDC-25PJ 0 ~ 25 mm~ 2

Digimatic Height Gauge Mitsutoyo Co., Ltd. HD-60AX 0 ~ 300 mm, 0 ~ 600 mm 4

Torque Wrench Tohnichi MFG Co., Ltd. DB200N-S 0 ~ 200 Nm 6

Micro Protractor Marui Keiki Co., Ltd. MP-101 360° (0~90 * 4) 4

Screw Ring Gauge SK M10 * 1.25 IR Ⅱ 4

※ Representative ones


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主な製品：The main products

BRACKET SUB-ASSY, AIR CLEANER PIPE,

NO,1 LWR

BRACKET, AIR CLEANER BRACKET SUB-ASSY,

TILT CAB HINGE

BRACKET, SWITCHBRACKET SUB-ASSY,

RECEPTACLEINSULATOR SUB-ASSY, SPARE WHEEL HEAT

自動車部品： Auto Parts

21


BRACE SUB-ASSY, ALTERNATOR

STIFFENER, FIXTURE COVER SUB-ASSY, RR AXLE HOUSING

HANGER, ENGINEBRACKET SUB-ASSY, WIRING

HARNESS

BRACKET SUB-ASSY, INJECTION PUMP

自動車部品： Auto Parts

22


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その他の部品： Other Parts

24

Motor core Rotor yoke Junction box

Balcony bracket Underfloor bracket Mini trolley

ご清聴ありがとうございました。

Thank you for your attention.25

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