MSRS90MSRS90

• Faibleeffortdecoupeetmoinsdevibration.

• Usinagestableetlongueduréedevieoutil.

• Economique4arêtes.

• Bassisforziditaglioemenovibrazioni.

• Fresaturestabilielungaduratadellavitautensile.

• Economiaa4taglienti.

• Bajafuerzadecorteymenosvibracion.

• Mecanizadoestableylargavidadelaherramienta.

• 4ladosdecorteeconomico.

Fraise à 90° avec plaquette rainuré

Fresa a 90° con Tecnologia Notch

Fresa de 90° con insertos de muecas

TZZ00029

90° Milling Cutter with notched inserts• Low cutting force and less vibration• Stable machining and long tool life• Economical 4 edges

MEGACOAT

1

3.8mmNotchedinsertbreakschipsintosmallpiecesandreducescuttingforce.

Lesrainuressurlesplaquettespermettentdefragmenterlescopeauxetderéduireleseffortsdecoupe.

Gliinserticonlenicchiespezzanoiltrucioloinpiccoledimensioniriducendoglisforziditaglio.

Losinsertosdemuecasrompelavirutaenpequenostrozosyreducelafuerzadecorte.

18mm

Conventional MSRS90°

Edge preparationPréparation d’ aréte

Preparazione tagliente Lado de corte preparado

second land

● Comp.ofcuttingforce|Comp.desforcesdecoupe|Conf.delleforzeditaglio|Comp.delafuerzadecorte

Notchedinsertrealizeslowcuttingforceandsmallvibration.Lesplaquettesnotchedpermettentdesfaibleseffortdecoupeetdevibration.Gliinsertiintagliaticonsentonobassisforziditaglioeminorivibrazioni.Losinsertosconranurasenlosfilos,producenmenoresesfuerzosdecorteyvibraciones.

CompetitorA MSRS90

HeavyvibrationLowcuttingforceandsmallvibration

(N) (N)

16.5mm

60mm

■ Lowcuttingforce,lessvibrationandsmoothchipevacuationFaibleeffortdecoupe,FaiblevibrationetevacuationdescopeauxdouceBassisforziditaglio,menovibrazioniedevacuazionedeltrucioloregolareBajafuerzadecorte,menosvibracionyevacuaciondevirutasinproblemas

■ HighefficiencybynotchedinsertHauteefficacitéaveclesrainuressurlesplaquettesAltaefficienzapermezzodegliinserticonlenicchieInsertosdemuecasconaltaeficacia

Secondlandimprovesthecuttingedgestrength.Ladeuxiemepartiedel’arétedecoupeestrenforcée.Lasecondafasemiglioralarobustezzadeltagliente.LasegundafasemejoralaResistenciadeelladodecorte.

● Max.depthofcut60mmbyupto4-stageMaxHauteurdecoupe60mmavec4rangéesdeplaquettes Massimaprofonditàditaglio60mmottenibiledall’usodei4-moduliMaximaprofundidadde60mmhastaen4etapas

2

LongtoollifewithMEGACOATLongueduréedevieaveclerevêtementMEGACOATVitautensilelungaconMEGACOATLargavidadelaherramientaconMEGACOAT

3notches 4notches Withoutnotch

Generalpurpose-1stRecommendationUsagegénéral-1stRecommendationUsogenerico–1asceltaDeusoGeneral–1Recomendacion

NB3+

NB4

LowcuttingforceFaibleeffortdecoupeBassisforziditaglioBajafuerzadecorte

NB3P+

NB4P

EmphasisonedgestrengthSoliditédel’arêteSoluzionepiùrobustaEnfasisenlaResistenciadelosladosdecorte

( or ) +NB3 NB4

■ ApplicableInsertsPlaquettepossibleInsertiapplicabiliInsertosAplicables

MEGACOAT

Insert GradesMEGACOAT

(PVD coated carbide)Workpiece Material

PR1230 Steel

PR1210 Cast Iron

HighfractureresistanceHauteresistanceàlafractureAltaresistenzaallafratturaResitenciaalarotura

SuperiorheatresistanceandhardnessResistanceàlachaleuretduretéesupérieureResistenzasuperiorealcaloreedalladurezzaResitenciasuperioralcaloryladureza

Hardness（GPa）

Oxidation temperature（℃）

40

30

20

10

0 200 400 600 800 1000 1200

TiCN

TiC

TiN

MEGACOAT

TiAlN

3

■MSRS90RakeAngle

A.R. R.R.

+7° -10°

● HolderDimension

Description

Stanadrd

No.ofInsert

No.ofFlute

No.ofStage Dimension(mm)

Shape (kg)

WeightøD ød ød1 ød2 H E a b S ød3 ød4 ød5 ød6 G

Boreød:mm

WithoutC

artridge

MSRS 90080R-1-4T-M ● 4 4 1

80 27 20 1360

24 7 12.4

16.5

- - - - -

fig.1 1.4

90080R-2-4T-M ● 8 4 2 31 fig.2 1.2

90080R-4-4T-M ● 16 4 4 90 60 fig.3 1.5

90100R-1-6T-M ● 6 6 1

100 32 45 -60

30 8 14.4

16.5 fig.1 2.3

90100R-2-6T-M ● 12 6 2 31 fig.2 2.1

90100R-4-6T-M ❍ 24 6 4 90 60 fig.3 3.2

90125R-1-8T-M ● 8 8 1125 40 55 - 60 33 9.4 16.4

16.5 fig.4 2.6

90125R-2-8T-M ❍ 16 8 2 31 fig.5 2.4

WithCartridge

MSRS 90160R-1-8T-M ● 8 8 1160 60 70 - 60 33 9.4 16.4

16.5 fig.4 4.3

90160R-2-8T-M ❍ 16 8 2 31 fig.5 4.1

90200R-1-10T-M ● 10 10 1200 60 - - 60 38 15 25.9

16.5 fig.6 6.7

90200R-2-10T-M ❍ 20 10 2 31 fig.7 6.6

90250R-1-12T-M ● 12 12 1250 60 - - 60 38 15 25.9

16.5 fig.6 12.6

90250R-2-12T-M ❍ 24 12 2 31 fig.7 12.5

90315R-1-14T-M ● 14 14 1315 60 - - 60 38 15 25.9

16.517 27 22 32 25

fig.8 16.1

90315R-2-14T-M ❍ 28 14 2 31 - 16.0

Boreød:inch

WithoutC

artridge

MSRS 90080R-1-4T ● 4 4 1

80 31.75 27 1860

32 8 12.7

16.5

- - - - -

fig.1 1.3

90080R-2-4T ● 8 4 2 31 fig.2 1.1

90080R-4-4T ● 16 4 4 90 60 fig.3 1.4

90100R-1-6T ● 6 6 1

100 38.1 39 2170

38 10 15.9

16.5 fig.1 2.2

90100R-2-6T ● 12 6 2 31 fig.2 2.0

90100R-4-6T ❍ 24 6 4 90 60 fig.3 3.1

90125R-1-8T ● 8 8 1125 38.1 55 - 60 38 10 15.9

16.5 fig.4 2.6

90125R-2-8T ❍ 16 8 2 31 fig.5 2.4

WithCartridge

MSRS 90160R-1-8T ● 8 8 1160 50.8 70 - 60 38 11 19.1

16.5 fig.4 4.2

90160R-2-8T ❍ 16 8 2 31 fig.5 4.0

90200R-1-10T ● 10 10 1200 47.625 - - 60 38 14 25.4

16.5 fig.6 6.7

90200R-2-10T ❍ 20 10 2 31 fig.7 6.6

90250R-1-12T ● 12 12 1250 47.625 - - 60 38 14 25.4

16.5 fig.6 12.6

90250R-2-12T ❍ 24 12 2 31 fig.7 12.5

90315R-1-14T ● 14 14 1315 47.625 - - 60 38 14 25.4

16.517 27 22 32 25

fig.8 16.1

90315R-2-14T ❍ 28 14 2 31 - 16.0

●:StandardItem　❍： MadetoOrder

bØd

aE

SH

Ød2Ød1ØD

0°

bØd

a

E

SH

Ød1ØD

0°

bØd

aE

SH

Ød2Ød1ØD

0°

bØd

aE

Ød3

Ød4

SH

ØD

0°ØC

G

SH

0°

ØD

E

b

a

G G

Ød3 Ød5

Ød4 Ød6

ØCØC1

Ødb

Ød

a

E

S

H

Ød1ØD

0°

SH

ØD

0°

bØd

aE

Ød2Ød1

bØd

aE

Ød3

Ød4

S

H

0°ØC

G

ØD

�g.1

�g.5 �g.6 �g.7 �g.8

�g.2 �g.3 �g.4

4

● ApplicableInsert

Shape DescriptionDimension(mm) Angle(°) MEGACOAT carbide

A T ød rε α PR1230 PR1210

3notchesA T

Ød

α

rε

SPMT 180616EN-NB3

18 6.35 6.8 1.6 11°

● ●

4notchesA T

Ød

α

rε

SPMT 180616EN-NB4 ● ●

3notchesLowresistancetypeA T

Ød

α

rε

SPMT 180616EN-NB3P

18 6.35 6.8 1.6 11°

● ●

4notchesLowresistancetypeA T

Ød

α

rε

SPMT 180616EN-NB4P ● ●

WithoutnotchA T

Ød

α

rε

SPMT 180616EN-V 18 6.35 6.8 1.6 11° ● ●

●:StandardItem

Description No.ofInsert

No.ofFlute

No.ofStage

No.ofInserts

Notched

NB3(P) NB4(P)MSRS 90100R-1-6T 6

6

1 3 3

90100R-2-6T 12 2 6 6

90100R-4-6T 24 4 12 12

● Spareparts

Description

SpareParts

ClampScrew Wrench Cartridge ClampScrew Wrench Anti-seizeCompound ArborClampScrew

(Onlybottomedgeshouldbeused)

MP-1

Without

Cartridge

MSRS 90080R- ○ -4T-M

SB-60120TR TT-25L

- - -

MP-1

HH12×35

MSRS 90100R- ○ -6T-M

-

MSRS 90125R- ○ -8T-M

WithCartridge MSRS 90160R- ○ -8T-M MAP-1806S ※ 2

～

90315R- ○ -14T-M

Without

Cartridge

MSRS 90080R- ○ -4T

- - -

HH16×45

MSRS 90100R- ○ -6T HH20×55

MSRS 90125R- ○ -8T

-

WithCartridge MSRS 90160R- ○ -8T MAP-1806M ※ 1

MAP-1806S ※ 2SB-40140TR DT-15

～

90315R- ○ -14T

Note)*1:MAP-1806MisonlyforMSR90..R-1..cartridge*2:MAP-1806SisonlyforMSR90..R-2..bottomedge(1ststage)cartridge.Thiscartridgeisusedforbottomedge(1ststage)only.

Howtoattachcartridge:Tofixthecartridge,tightentheslantscrewatfirst,thentightentheotherscrew.

MP-1

∙CoatAnti-seizeCompound(MP-1)thinlyonclampscrewwheninsertisfixed.

7.5Nmforinsertclamptighteningtorque

3.5Nmforcartridgeclamptighteningtorque

3.5Nmforcartridgeclamptighteningtorque

● CautionwheninstallingnotchedInsertItisimportanttoinstallthenotchedinsertinthecorrectposition.Incaseit´sinstalledwronglythecuttermaybedamaged.Theappropriateinsertpositionismarkedonthepocketofthecutterbody.

5

■ RecommendedCuttingConditionsConditionsdecouperecommandéeParametridiTaglioConsigliatiCondicionesdecorterecomendadas

WorkpieceMaterialfz(mm/t) Vc(m/min)

1stChoiceStandard

NB3＋NB4LowCuttingForce

NB3P＋NB4PMEGACOAT Carbide

PR1230 PR1210

SoftSteel 0.1~0.2~0.25 0.1~0.2~0.25★

120~150~220☆

120~150~220

CarbonSteel 0.1~0.2~0.25 0.1~0.2~0.25★

100~150~200☆

100~150~200

AlloySteel 0.1~0.15~0.2 0.1~0.15~0.2★

100~150~200☆

100~150~200

DieSteel 0.1~0.15~0.2 0.1~0.12~0.15★

100~150~180☆

100~150~180

GrayCastIron 0.1~0.2~0.3 0.1~0.2~0.25☆

100~180~250★

100~180~250

NodularCastIron 0.1~0.2~0.25 0.1~0.18~0.2☆

100~180~220★

100~180~220★:1stRecommendation✩:2ndRecommendation

● MSRS90100R-1-6T(Shouldering)WorkpieceMaterial OverhangLength(mm) Vc(m/min) fz(mm/t) apxae(mm) ChipRemovalRate(cc/min)

CarbonSteel

<100 150 0.2 15x80 688100-200 150 0.2 15x40 344201< 200 0.1 15x40 229

CastIron<100 180 0.2 15x80 825

100-200 180 0.2 15x40 413201< 230 0.1 15x40 264

● MSRS90100R-2-6T (Shouldering)WorkpieceMaterial OverhangLength(mm) Vc(m/min) fz(mm/t) apxae(mm) ChipRemovalRate(cc/min)

CarbonSteel

<100 150 0.2 30x50 859100-200 150 0.2 30x30 516201< 200 0.1 30x25 286

CastIron<100 180 0.2 30x50 1031

100-200 180 0.2 30x30 619201< 230 0.1 30x25 329

● MSRS90100R-4-6T (Shouldering)WorkpieceMaterial OverhangLength(mm) Vc(m/min) fz(mm/t) apxae(mm) ChipRemovalRate(cc/min)

CarbonSteel

<100 150 0.2 60x20 688100-200 150 0.2 60x10 344201< 200 0.1 60x10 229

CastIron<100 180 0.2 60x20 825

100-200 180 0.2 60x10 413201< 230 0.1 60x10 264

Note)Slottingisnotrecommended.

MSRS90MSRS90

6

Highfeedcutter

Plungecutter Slottingcutter

45degreesfacemill

Taperedcutter

Varioustypesofcutterdesignavailabletomeetyourrequirements,suchascuttingdiameter,cuttingangleandcuttingedgelength(stages),etc.

● Shaftmachining|Usinagedevillebrequin|Fresaturaalberoagomitiesimili|Ejedemecanizado

Shouldercutter

■ ExamplesofTailorMadeCuttersExempled’outilsspéciauxEsempiodifreseTaylorMadeEjemplosdecortehechoamedida

FacemillLefthand

FacemillRighthand

Highfeedcutter

Plungecutter

Taperedcutter

Backmillingcutter

SlottingCutter

KYOCERA Fineceramics SAS.Cutting Tool Division4, allee du Commandant MouchotteParay-vieille-poste 91781,Wissous Cedex, FrancePhone: +33 (0) 1 45 12 06 93 Fax: +33 (0) 1 56 72 18 94www.kyocera.fr

KYOCERA Fineceramics GmbH sp. z o.o. Poland Branch Of�ceCutting Tool DivisionLeg. ul.Europejska 4, 55-220, Jelcz-Laskowice, PolandPhone: +48-(0) 71-381-12-15 Fax: +48-(0) 71-381-12-16www.kyocera.eu

KYOCERA Fineceramics GmbH Spain Branch Of�ceCutting Tool DivisionAvenida Manacor 4, 28290 Las Matas, Madrid, SpainPhone: +34-91-631-83-92-802 Fax: +34-91-631-82-19www.kyocera.es

KYOCERA Fineceramics GmbH Italy Branch Of�ceCutting Tool DivisionVia Torino 51, 20123 Milan, ItalyPhone: +39-02 00620 845 Fax: +39-02 00620 848www.kyocera.it

KYOCERA Fineceramics GmbHCutting Tool DivisionHammfelddamm 6, 41460 Neuss, GermanyPhone: +49 (0) 2131 1637-115Fax: +49 (0) 2131 1637-152www.kyocera.de / www.kyocera.euceratip@kyocera.de

GGG45

Machining part

IndustrialpartsCutterandinsertsMSRS90100R-1-6TSPMT180616EN-NB3/NB4

(PR1210)Vc=150m/minap×ae=6×65mmfz=0.15mm/t(Vf=430mm/min)

MSRS90(PR1210)

CompetitorB

Results·MSRS90doubledthecuttingefficiencycomparedtocompetitorB.·Comp.Bmachinedwith2passes(apxae=3x65mm).MSRS90machinedwithonly1pass.·Cuttingtimereduced.

Evaluationbytheuser

Tool Steel(HRC28)

2000mm

50

WorkedSurface

ShippartsCutterandinsertsMSRS90160R-1-8TSPMT180616EN-NB3/NB4

(PR1230)Vc=150m/minap×ae=10×10~50mmfz=0.1mm/t(Vf=240mm/min)

MSRS90(PR1230)

CompetitorD

Results·MSRS90doubledthecuttingefficiencycomparedwithcompetitorD.·Comp.D:apxae=5x10~50mm,MSRS90canincreaseaptwiceduetolowcuttingforce.·MSRS90canincreaseapaswellascuttingspeed(Vc=150).Itresultedintotalcuttingefficiencyimprovement.(timereduction)

Evaluationbytheuser

20CrMo4

500mm

ConstructionmachinepartsCutterandinsertsMSRS90125R-1-8TSPMT180616EN-NB3/NB4

(PR1230)Vc=200m/minap×ae=10×50mmfz=0.1mm/t(Vf=400mm/min)

MSRS90(PR1230)

CompetitorC

Results·MSRS90improvedcuttingefficiencyto1.3timescomparedtocompetitor.C.·Comp.C:apxae=5x50mm·Toolcostreducedto1/3sincecomp.Cis2-corneredinsert.MSRS90reducedmachiningcostaswellasimprovingcuttingefficiency.

Evaluationbytheuser

Alloyed Construction Steel

200

150

ø800

740

PowergeneratorpartsCutterandinsertsMSRS90125R-1-8TSPMT180616EN-NB3/NB4

(PR1230)Vc=160m/minap×ae=10×0~20mmfz=0.15mm/t(Vf=500mm/min)

MSRS90(PR1230)

CompetitorE

Results·MSRS90improvedtoollifeto1.5timesofcompetitorE.·Comp.Emachinedwith2pass(apxae=12x0~10mm)with lowcuttingfeed(Vf=400mm/min).MSRS90improvedcuttingefficiency.(timereduction)

·Comp.Ecreateslargenoiseduetolargecuttingforce.MSRS90reducedthecuttingforceandnoiseaswell.

Evaluationbytheuser

Chipremoval258cc/min. Chipremoval200cc/min.

Chipremoval120cc/min. 12faces/edge

■ Case studies

8faces/edge60cc/min.

107cc/min. 153cc/min.

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